351 lines
14 KiB
Java
351 lines
14 KiB
Java
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package com.cnbm.packing.dispatch;
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import cn.hutool.core.util.RandomUtil;
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import com.cnbm.packing.dispatch.enums.kuka.step1.Step1Mes2PlcVar;
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import com.cnbm.packing.dispatch.enums.kuka.step1.Step1Plc2MesVar;
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import com.cnbm.packing.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
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import com.cnbm.packing.dispatch.enums.kuka.step2.Step2Plc2MesVar;
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import com.cnbm.packing.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
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import com.cnbm.packing.dispatch.enums.kuka.step3.Step3Plc2MesVar;
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import com.cnbm.packing.dto.WoPowerLevelDTO;
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import com.cnbm.packing.entity.WoPackagingBoxSubstrate;
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import com.cnbm.packing.entity.WoPowerLevel;
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import com.cnbm.packing.service.DynamicDataSourceService;
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import com.cnbm.packing.service.WoCompensationPowerServiceBiz;
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import com.cnbm.packing.service.WoPackagingBoxSubstrateServiceBiz;
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import com.cnbm.packing.service.WoPowerLevelServiceBiz;
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import com.cnbm.s7.s7connector.enmuc.S7Client;
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import com.cnbm.s7.s7connector.type.PlcVar;
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import org.slf4j.Logger;
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import org.slf4j.LoggerFactory;
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import org.springframework.beans.factory.annotation.Autowired;
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import org.springframework.boot.ApplicationArguments;
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import org.springframework.boot.ApplicationRunner;
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import org.springframework.core.annotation.Order;
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import org.springframework.stereotype.Component;
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import java.time.LocalDateTime;
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import java.util.concurrent.Executors;
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import java.util.concurrent.ScheduledExecutorService;
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import java.util.concurrent.TimeUnit;
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/**
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* @Desc: ""
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* @Author: caixiang
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* @DATE: 2022/12/23 12:33
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*/
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@Component
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@Order(value = 1)
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public class KukaJoinThread implements ApplicationRunner {
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private static final Logger logger = LoggerFactory.getLogger(KukaJoinThread.class);
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@Autowired
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DynamicDataSourceService service;
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@Autowired
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WoPowerLevelServiceBiz levelServiceBiz;
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@Autowired
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WoCompensationPowerServiceBiz compensationPowerServiceBiz;
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@Autowired
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WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
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public KukaJoinThread(){
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this.kukaStep1 = Executors.newScheduledThreadPool(1);
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this.kukaStep2 = Executors.newScheduledThreadPool(1);
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this.kukaStep3 = Executors.newScheduledThreadPool(1);
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}
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private ScheduledExecutorService kukaStep1;
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private ScheduledExecutorService kukaStep2;
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private ScheduledExecutorService kukaStep3;
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/**
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* return
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* 成功： 返回相应的object对象
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* 失败： 返回null
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* */
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private Object read(S7Client s7Client,Step1Plc2MesVar var) {
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try {
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return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
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}catch (Exception e){
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logger.error("host:"+s7Client.getHost()+" ; read 操作出现问题: "+e.getMessage());
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e.printStackTrace();
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return null;
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}
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}
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private void write(S7Client s7Client, Step1Mes2PlcVar var, Object newValue) {
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if(var.getType().equals(PlcVar.STRING_Array)){
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String[] s = (String[])newValue;
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String[] ss = (String[])newValue;
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if(s.length > var.getLength() ){
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ss = new String[var.getLength()];
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for(int i=0;i< var.getLength();i++){
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ss[i] = s[i];
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}
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}
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s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
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}else {
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s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
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}
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}
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private Object read(S7Client s7Client, Step2Plc2MesVar var) {
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try {
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return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
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}catch (Exception e){
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logger.error("host:"+s7Client.getHost()+" ; read 操作出现问题: "+e.getMessage());
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e.printStackTrace();
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return null;
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}
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}
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private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
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if(var.getType().equals(PlcVar.STRING_Array)){
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String[] s = (String[])newValue;
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String[] ss = (String[])newValue;
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if(s.length > var.getLength() ){
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ss = new String[var.getLength()];
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for(int i=0;i< var.getLength();i++){
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ss[i] = s[i];
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}
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}
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s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
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}else {
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s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
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}
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}
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private Object read(S7Client s7Client, Step3Plc2MesVar var) {
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try {
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return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
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}catch (Exception e){
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logger.error("host:"+s7Client.getHost()+" ; read 操作出现问题: "+e.getMessage());
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e.printStackTrace();
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return null;
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}
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}
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private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
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if(var.getType().equals(PlcVar.STRING_Array)){
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String[] s = (String[])newValue;
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String[] ss = (String[])newValue;
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if(s.length > var.getLength() ){
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ss = new String[var.getLength()];
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for(int i=0;i< var.getLength();i++){
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ss[i] = s[i];
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}
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}
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s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
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}else {
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s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
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}
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}
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@Override
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public void run(ApplicationArguments args) throws Exception {
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kukaStep1.execute(new Runnable() {
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@Override
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public void run() {
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while (true){
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//read one
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// logger.info("过程一 : "+ Arrays.toString((String[])read(S7Client.S7_1500,PlcVarActual.SubIdArrays)));
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// try {
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// Thread.sleep(300);
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// } catch (InterruptedException e) {
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// throw new S7ParseDataException(e);
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// }
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// //write one
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// String[] toWrite = new String[60];
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// for(int i=0;i<60;i++){
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// toWrite[i] = RandomStringUtils.randomAlphanumeric(18);
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// }
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// try {
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// write(S7Client.S7_1500,PlcVarActual.SubIdArrays,toWrite);
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// } catch (Exception e) {
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// throw new S7ParseDataException(e);
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// }
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}
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}
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});
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kukaStep1.scheduleAtFixedRate(new Runnable() {
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@Override
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public void run() {
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//调度开始
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logger.info("");
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logger.info("================= 现在开始执行 过程一 任务 ==================");
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Integer subArrived = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, true);
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if(subArrived != 1){
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logger.info("失败"+" --- "+"步骤1. MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
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}
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//1. 从plc 中获取 subId 和 lineNum
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String subId = (String) read(S7Client.S7_KUKA,Step1Plc2MesVar.SubIdToMes);
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Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step1Plc2MesVar.LineNum);
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//2. 从comline数据库中获取 实际pmpp
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float pmppBySubId = service.getPMPPBySubId(subId);
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//3. 匹配和计算补偿功率
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float actualPMPP = compensationPowerServiceBiz.calculCompensationPMPP(pmppBySubId,lineNum);
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//4. 依据补偿功率，获取工艺参数，并且把这些工艺参数传给kuka
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WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(actualPMPP, lineNum);
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write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Pnom,argByPMPP.getPowerClass());
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write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc());
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write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc());
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write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp());
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write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp());
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//5. 把基板录到数据库
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WoPackagingBoxSubstrate woPackagingBoxSubstrate = new WoPackagingBoxSubstrate();
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woPackagingBoxSubstrate.setLineBody(1);
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woPackagingBoxSubstrate.setPowerLevel(argByPMPP.getPowerClass().toString());
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woPackagingBoxSubstrate.setSapMaterial(argByPMPP.getSapMaterialNum());
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woPackagingBoxSubstrate.setWoSubstrateId("sub123");
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substrateServiceBiz.insert(woPackagingBoxSubstrate);
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}
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},1,1, TimeUnit.SECONDS);
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kukaStep2.scheduleAtFixedRate(new Runnable() {
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@Override
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public void run() {
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try {
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String s = RandomUtil.randomString(5);
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System.out.println("start + "+s+" : "+LocalDateTime.now());
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Thread.sleep(3000);
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//写业务代码
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WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(2.1111f, 1);
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WoPackagingBoxSubstrate woPackagingBoxSubstrate = new WoPackagingBoxSubstrate();
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woPackagingBoxSubstrate.setLineBody(1);
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woPackagingBoxSubstrate.setPowerLevel(argByPMPP.getPowerClass().toString());
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woPackagingBoxSubstrate.setSapMaterial(argByPMPP.getSapMaterialNum());
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woPackagingBoxSubstrate.setWoSubstrateId("sub123");
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substrateServiceBiz.insert(woPackagingBoxSubstrate);
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System.err.println(argByPMPP.toString());
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// service.salve3Get();
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System.out.println("end "+ s +" : "+ LocalDateTime.now());
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}catch (Throwable e){
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//Error 和 Exception 都继承于Throwable ,所以当业务代码出现Error/Exception 都不会导致程序down掉
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e.printStackTrace();
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}
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}
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},1,1, TimeUnit.SECONDS);
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kukaStep3.scheduleAtFixedRate(new Runnable() {
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@Override
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public void run() {
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try {
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String s = RandomUtil.randomString(5);
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System.out.println("start + "+s+" : "+LocalDateTime.now());
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Thread.sleep(3000);
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//写业务代码
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service.salve1Get();
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// service.salve3Get();
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System.out.println("end "+ s +" : "+ LocalDateTime.now());
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}catch (Throwable e){
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//Error 和 Exception 都继承于Throwable ,所以当业务代码出现Error/Exception 都不会导致程序down掉
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e.printStackTrace();
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}
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}
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},1,1, TimeUnit.SECONDS);
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}
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/**
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*
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* arg:
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* Step1Plc2MesVar 参数类型
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* targetValue 目的值
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* return:
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* 2 s7 访问异常;
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* 1 成功;
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* */
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private Integer waitingForTarget(Step1Plc2MesVar var, Boolean targetValue) {
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Integer res = 0;
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while (true){
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try {
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Boolean now = (Boolean) read(S7Client.S7_KUKA,var);
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if(targetValue.equals(now)){
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res = 1;
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break;
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}
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Thread.sleep(200);
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}catch (Exception e){
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logger.info("S7 数据采集 异常。");
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res = 2;
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break;
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}
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}
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return res;
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}
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/**
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*
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* arg:
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* Step2Plc2MesVar 参数类型
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* targetValue 目的值
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* return:
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* 2 s7 访问异常;
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* 1 成功;
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* */
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private Integer waitingForTarget(Step2Plc2MesVar var, Boolean targetValue) {
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Integer res = 0;
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while (true){
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try {
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Boolean now = (Boolean) read(S7Client.S7_KUKA,var);
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if(targetValue.equals(now)){
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res = 1;
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break;
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}
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Thread.sleep(200);
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}catch (Exception e){
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logger.info("S7 数据采集 异常。");
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res = 2;
|
|||
|
|
break;
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
return res;
|
|||
|
|
}
|
|||
|
|
/**
|
|||
|
|
*
|
|||
|
|
* arg:
|
|||
|
|
* Step3Plc2MesVar 参数类型
|
|||
|
|
* targetValue 目的值
|
|||
|
|
* return:
|
|||
|
|
* 2 s7 访问异常;
|
|||
|
|
* 1 成功;
|
|||
|
|
* */
|
|||
|
|
private Integer waitingForTarget(Step3Plc2MesVar var, Boolean targetValue) {
|
|||
|
|
Integer res = 0;
|
|||
|
|
while (true){
|
|||
|
|
try {
|
|||
|
|
Boolean now = (Boolean) read(S7Client.S7_KUKA,var);
|
|||
|
|
if(targetValue.equals(now)){
|
|||
|
|
res = 1;
|
|||
|
|
break;
|
|||
|
|
}
|
|||
|
|
Thread.sleep(200);
|
|||
|
|
}catch (Exception e){
|
|||
|
|
logger.info("S7 数据采集 异常。");
|
|||
|
|
res = 2;
|
|||
|
|
break;
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
return res;
|
|||
|
|
}
|
|||
|
|
}
|