新增1线,是从2线平移过去的。

This commit is contained in:
caixiang
2023-10-24 14:35:28 +08:00
parent 22115af70c
commit 4e10024bc8
28 changed files with 1329 additions and 1991 deletions

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@@ -0,0 +1,423 @@
package com.cnbm.dispatch.line2;
import cn.hutool.core.date.DateUtil;
import com.cnbm.dispatch.enums.kuka.step1.Step1Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step1.Step1Plc2MesVar;
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
import com.cnbm.packing.dto.CamlineSubIdDTO;
import com.cnbm.packing.entity.WoPackagingBox;
import com.cnbm.packing.entity.WoPackagingBoxSubstrate;
import com.cnbm.packing.service.*;
import com.cnbm.s7.s7connector.enmuc.S7Client;
import com.cnbm.s7.s7connector.type.PlcVar;
import org.slf4j.Logger;
import org.slf4j.LoggerFactory;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.boot.ApplicationArguments;
import org.springframework.boot.ApplicationRunner;
import org.springframework.core.annotation.Order;
import org.springframework.stereotype.Component;
import java.text.DecimalFormat;
import java.text.Format;
import java.time.LocalDateTime;
import java.util.Arrays;
import java.util.Date;
import java.util.concurrent.Executors;
import java.util.concurrent.ScheduledExecutorService;
import java.util.concurrent.TimeUnit;
/**
* @Desc: ""
* @Author: caixiang
* @DATE: 2022/12/23 12:33
*/
@Component
@Order(value = 1)
public class KukaEvent2ThreadLine2 implements ApplicationRunner {
private static final Logger logger = LoggerFactory.getLogger("EVENT2Line2");
@Autowired
DynamicDataSourceService service;
@Autowired
WoPowerLevelServiceBiz levelServiceBiz;
@Autowired
WoCompensationPowerServiceBiz compensationPowerServiceBiz;
@Autowired
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
@Autowired
WoPackagingBoxServiceBiz boxServiceBiz;
public KukaEvent2ThreadLine2(){
this.kukaStep2 = Executors.newScheduledThreadPool(1);
}
private ScheduledExecutorService kukaStep2;
/**
* return
* 成功: 返回相应的object对象
* 失败: 返回null
* */
private Object read(S7Client s7Client,Step1Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step1Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
private Object read(S7Client s7Client, Step2Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
private Object read(S7Client s7Client, Step3Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
public String getBoxId(String sapMaterial){
Integer todayBoxNum = service.getTodayBoxNum()+1;
String nowTime = DateUtil.format(new Date(), "yyMMdd");
todayBoxNum+=500;
logger.info("BOXID生成Event-------现在生成boxId sapMaterial: "+sapMaterial+"nowTime:"+nowTime+"todayBoxNum:"+formateString(todayBoxNum));
String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
return res;
}
public String getErrorBoxId(String sapMaterial){
String nowTime = DateUtil.format(new Date(), "yyMMdd");
String mixBoxError = "001";
String res = "444"+sapMaterial+nowTime+mixBoxError;
logger.info("BOXID生成Event-------现在生成errBoxId sapMaterial: "+sapMaterial+"nowTime:"+nowTime);
return res;
}
public String removeKG(String str){
return str.substring(0,17);
}
public static void main(String[] args) {
Integer a = 102;
Format f1 = new DecimalFormat("000");
System.out.println(f1.format(a));
}
public String formateString(Integer a){
Format f1 = new DecimalFormat("000");
return f1.format(a);
}
//return true 出现混档了return false 没有出现混档
private boolean isMixLevel(String[] subIds,Integer size){
String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
String errMsg = "以下基板ID出现混档";
boolean res = false;
for(int i=0;i<size;i++){
String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
if(!powerLevel.equals(correctLevel)){
errMsg += "基板ID:"+subIds[i]+" 档位:"+powerLevel+", ";
res = true;
}
}
if(res){
logger.error(errMsg);
}
return res;
}
@Override
public void run(ApplicationArguments args) throws Exception {
kukaStep2.scheduleAtFixedRate(new Runnable() {
@Override
public void run() {
try {
//调度开始
Integer shelfIsFull = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, true);
logger.info("");
logger.info("================================== 现在开始执行 过程二 任务( 开始 ===================================");
if(shelfIsFull != 1){
logger.info("BOXID生成Event-------失败"+" --- "+"MES监听 Step2Plc2MesVar.ShelfIsFull 是否 等于 1 失败");
}else if(shelfIsFull == 2){
throw new Exception("MES 监听值出现异常。");
}
//一. 从plc 中获取 subIdList 和 lineNum
String[] subIdList = (String[])read(S7Client.S7_DDJ1,Step2Plc2MesVar.SubIdList);
Integer listSize = (Integer)read(S7Client.S7_DDJ1,Step2Plc2MesVar.PackageNumberSet)-1;
//二. MES 业务
//=============== MES 业务 开始 =================
//1.MES 生成BoxId
if(subIdList.length<=0){
logger.info("BOXID生成Event-------失败"+" --- "+"从plc里面获取到的基板列表 为空");
throw new Exception("BOXID生成Event失败-------kuka机械手 取到了空箱");
}
if(listSize == null){
logger.info("BOXID生成Event-------失败"+" --- "+"从plc里面获取到的listSize 为null");
throw new Exception("BOXID生成Event失败-------listSize 为null");
}
//真实的基板ID 就是17位的plc读取过来有空格要把后面3位空格去掉就行了。
for(int i=0;i<subIdList.length;i++){
subIdList[i] = removeKG(subIdList[i]);
}
logger.info("BOXID生成Event-------获取到基板列表:"+ Arrays.toString(subIdList)+",基板数量:"+listSize);
WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIdList[0]);
logger.info("BOXID生成Event-------依据subId"+subIdList[0]+"去qgs数据库 查询数据,数据内容:"+bySubId);
//如果我们系统中找不到这块基板那么就去camline里面找
if(bySubId == null){
logger.info("BOXID生成Event-------数据库中 无subId"+ subIdList[0]+"现在从camline 系统获取这个基板相关信息");
//todo
CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIdList[0]);
bySubId = new WoPackagingBoxSubstrate();
bySubId.setPowerLevel(subIdByCamline.getPowerLevel());
bySubId.setSapMaterial(subIdByCamline.getSapMaterial());
bySubId.setLineBody(2);
}
//校验是否存在混档位情况
String boxId = "";
if(isMixLevel(subIdList,listSize)){
//出现混档
logger.info("BOXID生成Event-------subIdList :"+subIdList+"出现混档");
boxId = getErrorBoxId(bySubId.getSapMaterial());
}else {
//正常情况
logger.info("BOXID生成Event-------subIdList :"+subIdList+"没有出现混档");
boxId = getBoxId(bySubId.getSapMaterial());
}
logger.info("BOXID生成Event-------subIdList :"+subIdList+"isMixLevel 校验结束");
logger.info("BOXID生成Event-------mes 生成的boxId :"+ boxId);
//2. 依次update 基板表把boxId 赋予这些基板
for(int i=0;i<listSize;i++){
substrateServiceBiz.updatePackagingBoxIdAndSlotByWoSubstrateId(boxId,(i+1),subIdList[i]);
}
//3.去camline数据库 查询此基板ID 对应的订单
String orderNameBySubId = service.getOrderNameBySubId(subIdList[0]);
//4. box信息录入到box表
WoPackagingBox woPackagingBox = new WoPackagingBox();
woPackagingBox.setBoxNo(boxId);
woPackagingBox.setSubstrateQuantity(listSize);
woPackagingBox.setPackagingTime(LocalDateTime.now());
woPackagingBox.setPowerLevel(bySubId.getPowerLevel());
woPackagingBox.setLineBody(bySubId.getLineBody());
woPackagingBox.setSapMaterial(bySubId.getSapMaterial());
woPackagingBox.setOrderNum(orderNameBySubId);
//1-手动模式2-自动模式
woPackagingBox.setModel(2);
woPackagingBox.setCreateTime(LocalDateTime.now());
woPackagingBox.setPackagingTime(LocalDateTime.now());
boxServiceBiz.insert(woPackagingBox);
logger.info("BOXID生成Event-------boxId :"+ boxId+"写入数据库成功");
//=============== MES 业务 结束 =================
//三. 把生成的BoxId 告诉kuka
write(S7Client.S7_DDJ1,Step2Mes2PlcVar.BoxId,boxId);
logger.info("BOXID生成Event-------boxId :"+ boxId+"传给PLC 成功");
//四. 当MES完成任务后把MesToPlc.ShelfIsFullFinish变量置为true告诉plc我操作完成了
write(S7Client.S7_DDJ1,Step2Mes2PlcVar.ShelfIsFullFinish,true);
logger.info("BOXID生成Event-------boxId :"+ boxId+"ShelfIsFullFinish 置为true 成功");
//四. mes 监控 到PlcToMes.SubArrived==false就把MesToPlc.SubArrivedFinish置为false
Integer subArrived2 = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, false);
if(subArrived2 != 1){
logger.info("BOXID生成Event-------失败"+" --- "+"步骤1. MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
}else if(subArrived2 == 2){
throw new Exception("MES 监听值出现异常。");
}
write(S7Client.S7_DDJ1,Step2Mes2PlcVar.ShelfIsFullFinish,false);
logger.info("BOXID生成Event-------boxId :"+ boxId+"ShelfIsFullFinish 置为false 成功,Event2 成功结束");
logger.info("================================== 现在开始执行 过程二 任务( 结束 ===================================");
logger.info("");
}catch (Throwable e){
// logger.info("BOXID生成Event------- 出现异常:" + e.toString());
logger.info("BOXID生成Event--- 出现异常 : {}",e.getMessage(),e);
}
}
},1,1, TimeUnit.SECONDS);
}
/**
*
* arg:
* Step1Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step1Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
//注意即使now为null ,这里也不会抛出异常,这里很容易产生 空轮询。
if(now == null){
throw new Exception("");
}
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Throwable e){
logger.info("S7 数据采集 异常. 监听 变量 "+var.getName()+" 为目标值:"+targetValue+"失败");
res = 2;
break;
}
}
return res;
}
/**
*
* arg:
* Step2Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step2Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
if(now == null){
throw new Exception("");
}
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Throwable e){
logger.info("S7 数据采集 异常. 监听 变量 "+var.getName()+" 为目标值:"+targetValue+"失败");
res = 2;
break;
}
}
return res;
}
/**
*
* arg:
* Step3Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step3Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
if(now == null){
throw new Exception("");
}
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Throwable e){
logger.info("S7 数据采集 异常. 监听 变量 "+var.getName()+" 为目标值:"+targetValue+"失败");
res = 2;
break;
}
}
return res;
}
}