Merge branch 'master' of git.picaiba.com:CaiXiang/cigs4 into yanyang
Conflicts: ym-packing/src/main/java/com/cnbm/dispatch/line2/KukaEvent1ThreadLine2.java
This commit is contained in:
@@ -1,539 +0,0 @@
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//package com.cnbm.dispatch;
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//
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//import cn.hutool.core.date.DateUtil;
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//import com.cnbm.dispatch.enums.kuka.step1.Step1Mes2PlcVar;
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//import com.cnbm.dispatch.enums.kuka.step1.Step1Plc2MesVar;
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//import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
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//import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
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//import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
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//import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
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//import com.cnbm.packing.dto.CamlineExtendArgDTO;
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//import com.cnbm.packing.dto.CamlineSubIdDTO;
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//import com.cnbm.packing.entity.WoPackagingBox;
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//import com.cnbm.packing.entity.WoPackagingBoxSubstrate;
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//import com.cnbm.packing.entity.WoPowerLevel;
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//import com.cnbm.packing.service.*;
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//import com.cnbm.s7.s7connector.enmuc.S7Client;
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//import com.cnbm.s7.s7connector.type.PlcVar;
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//import io.swagger.models.auth.In;
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//import org.slf4j.Logger;
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//import org.slf4j.LoggerFactory;
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//import org.springframework.beans.factory.annotation.Autowired;
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//import org.springframework.boot.ApplicationArguments;
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//import org.springframework.boot.ApplicationRunner;
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//import org.springframework.core.annotation.Order;
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//import org.springframework.stereotype.Component;
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//
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//import java.text.DecimalFormat;
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//import java.text.Format;
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//import java.time.LocalDateTime;
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//import java.util.Arrays;
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//import java.util.Date;
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//import java.util.concurrent.Executors;
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//import java.util.concurrent.ScheduledExecutorService;
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//import java.util.concurrent.TimeUnit;
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//
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///**
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// * @Desc: ""
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// * @Author: caixiang
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// * @DATE: 2022/12/23 12:33
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// */
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//@Component
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//@Order(value = 1)
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//public class KukaJoinThread implements ApplicationRunner {
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// private static final Logger logger = LoggerFactory.getLogger(KukaJoinThread.class);
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//
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// @Autowired
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// DynamicDataSourceService service;
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// @Autowired
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// WoPowerLevelServiceBiz levelServiceBiz;
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//
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// @Autowired
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// WoCompensationPowerServiceBiz compensationPowerServiceBiz;
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//
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// @Autowired
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// WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
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//
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// @Autowired
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// WoPackagingBoxServiceBiz boxServiceBiz;
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//
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// public KukaJoinThread(){
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// this.kukaStep1 = Executors.newScheduledThreadPool(1);
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// this.kukaStep2 = Executors.newScheduledThreadPool(1);
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// this.kukaStep3 = Executors.newScheduledThreadPool(1);
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// }
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//
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// private ScheduledExecutorService kukaStep1;
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// private ScheduledExecutorService kukaStep2;
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// private ScheduledExecutorService kukaStep3;
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//
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//
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//
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//
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// /**
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// * return
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// * 成功： 返回相应的object对象
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// * 失败： 返回null
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// * */
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// private Object read(S7Client s7Client,Step1Plc2MesVar var) {
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// try {
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// return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
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// }catch (Exception e){
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// logger.error("host:"+s7Client.getHost()+" ; read 操作出现问题: "+e.getMessage());
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// e.printStackTrace();
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// return null;
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// }
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// }
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// private void write(S7Client s7Client, Step1Mes2PlcVar var, Object newValue) {
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// if(var.getType().equals(PlcVar.STRING_Array)){
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// String[] s = (String[])newValue;
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// String[] ss = (String[])newValue;
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// if(s.length > var.getLength() ){
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// ss = new String[var.getLength()];
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// for(int i=0;i< var.getLength();i++){
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// ss[i] = s[i];
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// }
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// }
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// s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
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// }else {
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// s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
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// }
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// }
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//
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// private Object read(S7Client s7Client, Step2Plc2MesVar var) {
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// try {
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// return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
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// }catch (Exception e){
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// logger.error("host:"+s7Client.getHost()+" ; read 操作出现问题: "+e.getMessage());
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// e.printStackTrace();
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// return null;
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// }
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// }
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// private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
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// if(var.getType().equals(PlcVar.STRING_Array)){
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// String[] s = (String[])newValue;
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// String[] ss = (String[])newValue;
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// if(s.length > var.getLength() ){
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// ss = new String[var.getLength()];
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// for(int i=0;i< var.getLength();i++){
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// ss[i] = s[i];
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// }
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// }
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// s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
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// }else {
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// s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
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// }
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// }
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//
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// private Object read(S7Client s7Client, Step3Plc2MesVar var) {
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// try {
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// return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
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// }catch (Exception e){
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// logger.error("host:"+s7Client.getHost()+" ; read 操作出现问题: "+e.getMessage());
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// e.printStackTrace();
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// return null;
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// }
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// }
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// private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
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// if(var.getType().equals(PlcVar.STRING_Array)){
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// String[] s = (String[])newValue;
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// String[] ss = (String[])newValue;
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// if(s.length > var.getLength() ){
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// ss = new String[var.getLength()];
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// for(int i=0;i< var.getLength();i++){
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// ss[i] = s[i];
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// }
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// }
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// s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
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// }else {
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// s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
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// }
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// }
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//
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//
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// public String getBoxId(String sapMaterial){
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// Integer todayBoxNum = service.getTodayBoxNum()+1;
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// String nowTime = DateUtil.format(new Date(), "yyMMdd");
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//
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// todayBoxNum+=500;
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// String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
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// return res;
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// }
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//
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//
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// public String getErrorBoxId(String sapMaterial){
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//
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// String nowTime = DateUtil.format(new Date(), "yyMMdd");
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// String mixBoxError = "001";
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// String res = "Err"+sapMaterial+nowTime+mixBoxError;
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// return res;
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// }
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//
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// public String removeKG(String str){
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// return str.substring(0,17);
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// }
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//
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// public static void main(String[] args) {
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// Integer a = 102;
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// Format f1 = new DecimalFormat("000");
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// System.out.println(f1.format(a));
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// }
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// public String formateString(Integer a){
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// Format f1 = new DecimalFormat("000");
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// return f1.format(a);
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// }
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//
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// //return true 出现混档了，return false 没有出现混档
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// private boolean isMixLevel(String[] subIds,Integer size){
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// String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
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// String errMsg = "以下基板ID出现混档：";
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// boolean res = false;
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// for(int i=0;i<size;i++){
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// String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
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//
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// if(!powerLevel.equals(correctLevel)){
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// errMsg+="基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
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// res = true;
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// }
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// }
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// if(res){
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// logger.error(errMsg);
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// }
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//
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// return res;
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// }
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//
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// @Override
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// public void run(ApplicationArguments args) throws Exception {
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//
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// kukaStep1.scheduleAtFixedRate(new Runnable() {
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// @Override
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// public void run() {
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// try {
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//
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// //调度开始
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//// logger.info("");
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//// logger.info("================= 现在开始执行 过程一 任务 ==================");
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// Integer subArrived = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, true);
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// if(subArrived != 1){
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// logger.info("标签打印Event--- 失败"+" --- "+" MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
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// }
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//
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// //一. 从plc 中获取 subId 和 lineNum
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// String subId = (String) read(S7Client.S7_KUKA,Step1Plc2MesVar.SubIdToMes);
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// Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step1Plc2MesVar.LineNum);
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// //把基板ID字符串的空格去掉，因为plc中设置的20位，但实际基板ID就是17位，因为带空格去数据库查询 有问题的。
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// subId = removeKG(subId);
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//
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// //二. MES 业务
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// //=============== MES 业务 开始 =================
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// //1. 从comline数据库中获取 实际pmpp
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// float pmppActual = service.getPMPPBySubId(subId);
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// //2. 匹配和计算补偿功率
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// float pmppCompensation = compensationPowerServiceBiz.calculCompensationPMPP(pmppActual,lineNum);
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// //3. 依据补偿功率，获取工艺参数，并且把这些工艺参数传给kuka
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// WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(pmppCompensation, lineNum);
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// write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass()));
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// write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc());
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// write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc());
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// write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp());
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// write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp());
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// logger.info("标签打印Event--- 采集到 基板ID: "+subId+", 线边号："+lineNum+"，从camline 获取到实际pmpp"+pmppActual+",计算后 补偿功率："+pmppCompensation+",dLable_Pnom: "+argByPMPP.getPowerClass() +",dLable_Voc: "+argByPMPP.getLableVoc()+",dLable_Isc: "+argByPMPP.getLableIsc()+",dLable_Vmpp: "+argByPMPP.getLableVmpp()+",dLable_Impp: "+argByPMPP.getLableImpp());
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//
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//
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//
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// //4. 把基板录到数据库
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// WoPackagingBoxSubstrate woPackagingBoxSubstrate = new WoPackagingBoxSubstrate();
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// woPackagingBoxSubstrate.setLineBody(lineNum);
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// woPackagingBoxSubstrate.setPowerLevel(argByPMPP.getPowerClass());
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// woPackagingBoxSubstrate.setSapMaterial(argByPMPP.getSapMaterialNum());
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// woPackagingBoxSubstrate.setWoSubstrateId(subId);
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// woPackagingBoxSubstrate.setActualPmpp(pmppActual);
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// woPackagingBoxSubstrate.setCreateTime(LocalDateTime.now());
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// woPackagingBoxSubstrate.setPmpp(pmppCompensation);
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//
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//
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// //5. 从camline那里获取可变字段
|
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// CamlineExtendArgDTO extendArgFromCamline = service.getExtendArgFromCamline(subId);
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// logger.info("标签打印Event--- 基板ID: "+subId+", 从camline获取PID16~PID22 的实测数据 成功, 数据内容:"+extendArgFromCamline.toString());
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// woPackagingBoxSubstrate.setLastUpdateTime(extendArgFromCamline.getLastUpdateTime());
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//
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// woPackagingBoxSubstrate.setOrderName(extendArgFromCamline.getOrderName());
|
||||
// woPackagingBoxSubstrate.setBinclassFl1(extendArgFromCamline.getBinclassFl1());
|
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// woPackagingBoxSubstrate.setBinclassFl2(extendArgFromCamline.getBinclassFl2());
|
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// woPackagingBoxSubstrate.setEtaFl1(extendArgFromCamline.getEtaFl1());
|
||||
// woPackagingBoxSubstrate.setEtaFl2(extendArgFromCamline.getEtaFl2());
|
||||
// woPackagingBoxSubstrate.setFfFl1(extendArgFromCamline.getFfFl1());
|
||||
// woPackagingBoxSubstrate.setFfFl2(extendArgFromCamline.getFfFl2());
|
||||
// woPackagingBoxSubstrate.setImppFl1(extendArgFromCamline.getImppFl1());
|
||||
// woPackagingBoxSubstrate.setImppFl2(extendArgFromCamline.getImppFl2());
|
||||
// woPackagingBoxSubstrate.setInsolflashcontrolFl1(extendArgFromCamline.getInsolflashcontrolFl1());
|
||||
// woPackagingBoxSubstrate.setInsolflashcontrolFl2(extendArgFromCamline.getInsolflashcontrolFl2());
|
||||
// woPackagingBoxSubstrate.setInsolmppFl1(extendArgFromCamline.getInsolmppFl1());
|
||||
// woPackagingBoxSubstrate.setInsolmppFl2(extendArgFromCamline.getInsolmppFl2());
|
||||
// woPackagingBoxSubstrate.setInsolvocFl1(extendArgFromCamline.getInsolvocFl1());
|
||||
// woPackagingBoxSubstrate.setInsolvocFl2(extendArgFromCamline.getInsolvocFl2());
|
||||
// woPackagingBoxSubstrate.setInsolFl1(extendArgFromCamline.getInsolFl1());
|
||||
// woPackagingBoxSubstrate.setInsolFl2(extendArgFromCamline.getInsolFl2());
|
||||
// woPackagingBoxSubstrate.setIscFl1(extendArgFromCamline.getIscFl1());
|
||||
// woPackagingBoxSubstrate.setIscFl2(extendArgFromCamline.getIscFl2());
|
||||
// woPackagingBoxSubstrate.setMeasTimeFl1(extendArgFromCamline.getMeasTimeFl1());
|
||||
// woPackagingBoxSubstrate.setMeasTimeFl2(extendArgFromCamline.getMeasTimeFl2());
|
||||
// woPackagingBoxSubstrate.setPmppFl1(extendArgFromCamline.getPmppFl1());
|
||||
// woPackagingBoxSubstrate.setPmppFl2(extendArgFromCamline.getPmppFl2());
|
||||
// woPackagingBoxSubstrate.setTcellFl1(extendArgFromCamline.getTcellFl1());
|
||||
// woPackagingBoxSubstrate.setTcellFl2(extendArgFromCamline.getTcellFl2());
|
||||
// woPackagingBoxSubstrate.setTmonicellFl1(extendArgFromCamline.getTmonicellFl1());
|
||||
// woPackagingBoxSubstrate.setTmonicellFl2(extendArgFromCamline.getTmonicellFl2());
|
||||
// woPackagingBoxSubstrate.setUmppFl1(extendArgFromCamline.getUmppFl1());
|
||||
// woPackagingBoxSubstrate.setUmppFl2(extendArgFromCamline.getUmppFl2());
|
||||
// woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl1());
|
||||
// woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl2());
|
||||
//
|
||||
// substrateServiceBiz.insert(woPackagingBoxSubstrate);
|
||||
// logger.info("标签打印Event--- 基板ID: "+subId+", 录入数据库成功");
|
||||
// //=============== MES 业务 结束 =================
|
||||
//
|
||||
// //三. 当MES完成任务后，把MesToPlc.SubArrivedFinish变量置为true，告诉plc，我操作完成了
|
||||
// write(S7Client.S7_KUKA,Step1Mes2PlcVar.SubArrivedFinish,true);
|
||||
// logger.info("标签打印Event--- 基板ID: "+subId+", SubArrivedFinish，置为true 成功");
|
||||
// //四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
|
||||
// Integer subArrived2 = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, false);
|
||||
// if(subArrived2 != 1){
|
||||
// logger.info("标签打印Event--- 失败"+" --- "+"MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
|
||||
// }
|
||||
//
|
||||
// write(S7Client.S7_KUKA,Step1Mes2PlcVar.SubArrivedFinish,false);
|
||||
// logger.info("标签打印Event--- 基板ID: "+subId+", SubArrivedFinish，置为 false 成功, Event1 成功结束");
|
||||
//
|
||||
// }catch (Throwable e){
|
||||
// e.printStackTrace();
|
||||
// logger.info("标签打印Event--- 出现异常 :"+e.toString());
|
||||
// }
|
||||
// }
|
||||
// },1,1, TimeUnit.SECONDS);
|
||||
//
|
||||
// kukaStep2.scheduleAtFixedRate(new Runnable() {
|
||||
// @Override
|
||||
// public void run() {
|
||||
// try {
|
||||
//
|
||||
// //调度开始
|
||||
// Integer shelfIsFull = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, true);
|
||||
// if(shelfIsFull != 1){
|
||||
// logger.info("BOXID生成Event-------失败"+" --- "+"MES监听 Step2Plc2MesVar.ShelfIsFull 是否 等于 1 失败");
|
||||
// }
|
||||
//
|
||||
// //一. 从plc 中获取 subIdList 和 lineNum
|
||||
// String[] subIdList = (String[])read(S7Client.S7_KUKA,Step2Plc2MesVar.SubIdList);
|
||||
// Integer listSize = (Integer)read(S7Client.S7_KUKA,Step2Plc2MesVar.PackageNumberSet)-1;
|
||||
//
|
||||
//
|
||||
// //二. MES 业务
|
||||
// //=============== MES 业务 开始 =================
|
||||
// //1.MES 生成BoxId
|
||||
// if(subIdList.length<=0){
|
||||
// logger.info("BOXID生成Event-------失败"+" --- "+"从plc里面获取到的基板列表 为空");
|
||||
// throw new Exception("BOXID生成Event-------kuka机械手 取到了空箱");
|
||||
// }
|
||||
// //真实的基板ID 就是17位的，plc读取过来，有空格，要把后面3位空格去掉就行了。
|
||||
// for(int i=0;i<subIdList.length;i++){
|
||||
// subIdList[i] = removeKG(subIdList[i]);
|
||||
// }
|
||||
// logger.info("BOXID生成Event-------获取到基板列表："+ Arrays.toString(subIdList)+",基板数量:"+listSize);
|
||||
//
|
||||
// WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIdList[0]);
|
||||
//
|
||||
// //如果我们系统中找不到这块基板那么就去camline里面找
|
||||
// if(bySubId == null){
|
||||
// logger.info("我们数据库 依据 subIdList[0] id 查询不到相关信息，现在去camline 数据库查询相关信息。");
|
||||
// //todo
|
||||
// CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIdList[0]);
|
||||
// bySubId = new WoPackagingBoxSubstrate();
|
||||
// bySubId.setPowerLevel(subIdByCamline.getPowerLevel());
|
||||
// bySubId.setSapMaterial(subIdByCamline.getSapMaterial());
|
||||
// bySubId.setLineBody(2);
|
||||
// }
|
||||
//
|
||||
// //校验是否存在混档位情况
|
||||
// String boxId = "";
|
||||
// if(isMixLevel(subIdList,listSize)){
|
||||
// //出现混档
|
||||
// boxId = getErrorBoxId(bySubId.getSapMaterial());
|
||||
// }else {
|
||||
// //正常情况
|
||||
// boxId = getBoxId(bySubId.getSapMaterial());
|
||||
// }
|
||||
//
|
||||
// logger.info("BOXID生成Event-------mes 生成的boxId :"+ boxId);
|
||||
// //2. 依次update 基板表，把boxId 赋予这些基板
|
||||
// for(int i=0;i<listSize;i++){
|
||||
// substrateServiceBiz.updatePackagingBoxIdAndSlotByWoSubstrateId(boxId,(i+1),subIdList[i]);
|
||||
// }
|
||||
// //3.去camline数据库 查询此基板ID 对应的订单
|
||||
// String orderNameBySubId = service.getOrderNameBySubId(subIdList[0]);
|
||||
// //4. box信息录入到box表
|
||||
// WoPackagingBox woPackagingBox = new WoPackagingBox();
|
||||
// woPackagingBox.setBoxNo(boxId);
|
||||
// woPackagingBox.setSubstrateQuantity(listSize);
|
||||
// woPackagingBox.setPackagingTime(LocalDateTime.now());
|
||||
// woPackagingBox.setPowerLevel(bySubId.getPowerLevel());
|
||||
// woPackagingBox.setLineBody(bySubId.getLineBody());
|
||||
// woPackagingBox.setSapMaterial(bySubId.getSapMaterial());
|
||||
// woPackagingBox.setOrderNum(orderNameBySubId);
|
||||
// //1-手动模式，2-自动模式
|
||||
// woPackagingBox.setModel(2);
|
||||
// woPackagingBox.setCreateTime(LocalDateTime.now());
|
||||
// woPackagingBox.setPackagingTime(LocalDateTime.now());
|
||||
// boxServiceBiz.insert(woPackagingBox);
|
||||
// logger.info("BOXID生成Event-------boxId :"+ boxId+"写入数据库成功");
|
||||
// //=============== MES 业务 结束 =================
|
||||
//
|
||||
// //三. 把生成的BoxId 告诉kuka
|
||||
// write(S7Client.S7_KUKA,Step2Mes2PlcVar.BoxId,boxId);
|
||||
// logger.info("BOXID生成Event-------boxId :"+ boxId+"传给PLC 成功");
|
||||
//
|
||||
// //四. 当MES完成任务后，把MesToPlc.ShelfIsFullFinish变量置为true，告诉plc，我操作完成了
|
||||
// write(S7Client.S7_KUKA,Step2Mes2PlcVar.ShelfIsFullFinish,true);
|
||||
// logger.info("BOXID生成Event-------boxId :"+ boxId+"ShelfIsFullFinish 置为true 成功");
|
||||
// //四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
|
||||
// Integer subArrived2 = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, false);
|
||||
// if(subArrived2 != 1){
|
||||
// logger.info("BOXID生成Event-------失败"+" --- "+"步骤1. MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
|
||||
// }
|
||||
// write(S7Client.S7_KUKA,Step2Mes2PlcVar.ShelfIsFullFinish,false);
|
||||
// logger.info("BOXID生成Event-------boxId :"+ boxId+"ShelfIsFullFinish 置为false 成功,Event2 成功结束");
|
||||
// }catch (Throwable e){
|
||||
// e.printStackTrace();
|
||||
// logger.info("BOXID生成Event------- 出现异常:" + e.toString());
|
||||
// }
|
||||
// }
|
||||
// },1,1, TimeUnit.SECONDS);
|
||||
//
|
||||
// kukaStep3.scheduleAtFixedRate(new Runnable() {
|
||||
// @Override
|
||||
// public void run() {
|
||||
// try {
|
||||
//
|
||||
// //调度开始
|
||||
// Integer shelfIsFull = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, true);
|
||||
// if(shelfIsFull != 1){
|
||||
// logger.info("装箱单打印Event------失败"+" --- "+"MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
|
||||
// }
|
||||
//
|
||||
// //一. 从plc 中获取 subIdList 和 lineNum
|
||||
// String boxId = (String)read(S7Client.S7_KUKA,Step3Plc2MesVar.BoxId);
|
||||
// Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step3Plc2MesVar.LineNum);
|
||||
// logger.info("装箱单打印Event------到达站台的boxId :"+boxId);
|
||||
//
|
||||
// //二. MES 业务
|
||||
// //=============== MES 业务 开始 =================
|
||||
// //1. box信息录入到box表
|
||||
// boxServiceBiz.updateIsArrivedByBoxNo(1,boxId);
|
||||
// logger.info("装箱单打印Event------boxId :"+boxId+"更新数据库成功");
|
||||
// //=============== MES 业务 结束 =================
|
||||
//
|
||||
//
|
||||
// //四. 当MES完成任务后，把MesToPlc.ShelfIsFullArrivedFinish变量置为true，告诉plc，我操作完成了
|
||||
// write(S7Client.S7_KUKA,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,true);
|
||||
// logger.info("装箱单打印Event------boxId :"+boxId+"， ShelfIsFullArrivedFinish置为true 成功");
|
||||
// //四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
|
||||
// Integer subArrived2 = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, false);
|
||||
// if(subArrived2 != 1){
|
||||
// logger.info("装箱单打印Event------失败"+" --- "+"步骤1. MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
|
||||
// }
|
||||
// logger.info("装箱单打印Event------boxId :"+boxId+"， 监听到subArrived=false 成功");
|
||||
// write(S7Client.S7_KUKA,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,false);
|
||||
// logger.info("装箱单打印Event------boxId :"+boxId+"， Even3 成功");
|
||||
// }catch (Throwable e){
|
||||
// e.printStackTrace();
|
||||
// logger.info("装箱单打印Event 出现异常------"+e.toString());
|
||||
// }
|
||||
//
|
||||
// }
|
||||
// },1,1, TimeUnit.SECONDS);
|
||||
//
|
||||
// }
|
||||
//
|
||||
// /**
|
||||
// *
|
||||
// * arg:
|
||||
// * Step1Plc2MesVar 参数类型
|
||||
// * targetValue 目的值
|
||||
// * return:
|
||||
// * 2 s7 访问异常;
|
||||
// * 1 成功;
|
||||
// * */
|
||||
// private Integer waitingForTarget(Step1Plc2MesVar var, Boolean targetValue) {
|
||||
// Integer res = 0;
|
||||
// while (true){
|
||||
// try {
|
||||
// Boolean now = (Boolean) read(S7Client.S7_KUKA,var);
|
||||
// if(targetValue.equals(now)){
|
||||
// res = 1;
|
||||
// break;
|
||||
// }
|
||||
// Thread.sleep(200);
|
||||
// }catch (Exception e){
|
||||
// logger.info("S7 数据采集 异常。");
|
||||
// res = 2;
|
||||
// break;
|
||||
// }
|
||||
// }
|
||||
// return res;
|
||||
// }
|
||||
// /**
|
||||
// *
|
||||
// * arg:
|
||||
// * Step2Plc2MesVar 参数类型
|
||||
// * targetValue 目的值
|
||||
// * return:
|
||||
// * 2 s7 访问异常;
|
||||
// * 1 成功;
|
||||
// * */
|
||||
// private Integer waitingForTarget(Step2Plc2MesVar var, Boolean targetValue) {
|
||||
// Integer res = 0;
|
||||
// while (true){
|
||||
// try {
|
||||
// Boolean now = (Boolean) read(S7Client.S7_KUKA,var);
|
||||
// if(targetValue.equals(now)){
|
||||
// res = 1;
|
||||
// break;
|
||||
// }
|
||||
// Thread.sleep(200);
|
||||
// }catch (Exception e){
|
||||
// logger.info("S7 数据采集 异常。");
|
||||
// res = 2;
|
||||
// break;
|
||||
// }
|
||||
// }
|
||||
// return res;
|
||||
// }
|
||||
// /**
|
||||
// *
|
||||
// * arg:
|
||||
// * Step3Plc2MesVar 参数类型
|
||||
// * targetValue 目的值
|
||||
// * return:
|
||||
// * 2 s7 访问异常;
|
||||
// * 1 成功;
|
||||
// * */
|
||||
// private Integer waitingForTarget(Step3Plc2MesVar var, Boolean targetValue) {
|
||||
// Integer res = 0;
|
||||
// while (true){
|
||||
// try {
|
||||
// Boolean now = (Boolean) read(S7Client.S7_KUKA,var);
|
||||
// if(targetValue.equals(now)){
|
||||
// res = 1;
|
||||
// break;
|
||||
// }
|
||||
// Thread.sleep(200);
|
||||
// }catch (Exception e){
|
||||
// logger.info("S7 数据采集 异常。");
|
||||
// res = 2;
|
||||
// break;
|
||||
// }
|
||||
// }
|
||||
// return res;
|
||||
// }
|
||||
//}
|
||||
@@ -16,9 +16,6 @@ public enum Step1Mes2PlcVar {
|
||||
dLable_Isc("dLable_Isc", PlcVar.REAL,1, DaveArea.DB,2000,36,0),
|
||||
dLable_Vmpp("dLable_Vmpp", PlcVar.REAL,1, DaveArea.DB,2000,40,0),
|
||||
dLable_Impp("dLable_Vmpp", PlcVar.REAL,1, DaveArea.DB,2000,44,0),
|
||||
|
||||
|
||||
|
||||
;
|
||||
|
||||
private String name;
|
||||
|
||||
@@ -14,7 +14,6 @@ public enum Step1Plc2MesVar {
|
||||
SubIdToMes("SubIdToMes",PlcVar.STRING,1,DaveArea.DB,2000,2,0,20),
|
||||
LineNum("LineNum", PlcVar.UINT,1, DaveArea.DB,2000,24,0),
|
||||
|
||||
|
||||
;
|
||||
|
||||
private String name;
|
||||
|
||||
@@ -0,0 +1,90 @@
|
||||
package com.cnbm.dispatch.enums.kuka.step4;
|
||||
|
||||
import com.cnbm.s7.s7connector.api.DaveArea;
|
||||
import com.cnbm.s7.s7connector.type.PlcVar;
|
||||
|
||||
/**
|
||||
* @Desc: ""
|
||||
* @Author: caixiang
|
||||
* @DATE: 2023/2/21 19:35
|
||||
*/
|
||||
public enum Step4Mes2PlcVar {
|
||||
SubArrivedFinish("SubArrivedFinish", PlcVar.BOOL,1, DaveArea.DB,2001,24,0),
|
||||
|
||||
dLable_Pnom("dLable_Pnom", PlcVar.DINT,1, DaveArea.DB,2001,26,0),
|
||||
dLable_Voc("dLable_Voc", PlcVar.REAL,1, DaveArea.DB,2001,30,0),
|
||||
dLable_Isc("dLable_Isc", PlcVar.REAL,1, DaveArea.DB,2001,34,0),
|
||||
dLable_Vmpp("dLable_Vmpp", PlcVar.REAL,1, DaveArea.DB,2001,38,0),
|
||||
dLable_Impp("dLable_Vmpp", PlcVar.REAL,1, DaveArea.DB,2001,42,0),
|
||||
;
|
||||
|
||||
private String name;
|
||||
private DaveArea area;
|
||||
private Integer areaNumber;
|
||||
private Integer byteOffset;
|
||||
private Integer bitOffset;
|
||||
private PlcVar type;
|
||||
//length = 1代表 非数组;;; length > 1 代表数组 ;; 注意 length这个参数 是实际plc中 数组的长度，和read操作相关
|
||||
//如果是String 类型不用填length 只需要填string类型的起始位置就行了，我会自己去取数据长度（也就是说这里的length并不是string 的长度）。
|
||||
private Integer length;
|
||||
|
||||
//这个字段只是给 字符串变量 和 字符串数组 用, 这个字段是plc中设置的最大String长度
|
||||
private Integer strSize;
|
||||
|
||||
Step4Mes2PlcVar(String name, PlcVar type, Integer length, DaveArea area, Integer areaNumber, Integer byteOffset, Integer bitOffset){
|
||||
this.name = name;
|
||||
this.type = type;
|
||||
this.length = length;
|
||||
this.area = area;
|
||||
this.areaNumber = areaNumber;
|
||||
this.byteOffset = byteOffset;
|
||||
this.bitOffset = bitOffset;
|
||||
this.strSize = 0;
|
||||
}
|
||||
Step4Mes2PlcVar(String name, PlcVar type, Integer length, DaveArea area, Integer areaNumber, Integer byteOffset, Integer bitOffset, Integer strSize){
|
||||
this.name = name;
|
||||
this.type = type;
|
||||
this.length = length;
|
||||
this.area = area;
|
||||
this.areaNumber = areaNumber;
|
||||
this.byteOffset = byteOffset;
|
||||
this.bitOffset = bitOffset;
|
||||
this.strSize = strSize;
|
||||
}
|
||||
|
||||
public Integer getStrSize() {
|
||||
return strSize;
|
||||
}
|
||||
|
||||
public void setStrSize(Integer strSize) {
|
||||
this.strSize = strSize;
|
||||
}
|
||||
|
||||
public String getName() {
|
||||
return name;
|
||||
}
|
||||
|
||||
public DaveArea getArea() {
|
||||
return area;
|
||||
}
|
||||
|
||||
public Integer getAreaNumber() {
|
||||
return areaNumber;
|
||||
}
|
||||
|
||||
public Integer getBitOffset() {
|
||||
return bitOffset;
|
||||
}
|
||||
|
||||
public Integer getByteOffset() {
|
||||
return byteOffset;
|
||||
}
|
||||
|
||||
public PlcVar getType() {
|
||||
return type;
|
||||
}
|
||||
|
||||
public Integer getLength() {
|
||||
return length;
|
||||
}
|
||||
}
|
||||
@@ -0,0 +1,87 @@
|
||||
package com.cnbm.dispatch.enums.kuka.step4;
|
||||
|
||||
import com.cnbm.s7.s7connector.api.DaveArea;
|
||||
import com.cnbm.s7.s7connector.type.PlcVar;
|
||||
|
||||
/**
|
||||
* @Desc: ""
|
||||
* @Author: caixiang
|
||||
* @DATE: 2023/2/21 19:35
|
||||
*/
|
||||
public enum Step4Plc2MesVar {
|
||||
|
||||
SubArrivedToMes("SubArrivedToMes", PlcVar.BOOL,1, DaveArea.DB,2001,0,0),
|
||||
SubIdToMes("SubIdToMes",PlcVar.STRING,1,DaveArea.DB,2001,2,0,20),
|
||||
|
||||
;
|
||||
|
||||
private String name;
|
||||
private DaveArea area;
|
||||
private Integer areaNumber;
|
||||
private Integer byteOffset;
|
||||
private Integer bitOffset;
|
||||
private PlcVar type;
|
||||
//length = 1代表 非数组;;; length > 1 代表数组 ;; 注意 length这个参数 是实际plc中 数组的长度，和read操作相关
|
||||
//如果是String 类型不用填length 只需要填string类型的起始位置就行了，我会自己去取数据长度（也就是说这里的length并不是string 的长度）。
|
||||
private Integer length;
|
||||
|
||||
//这个字段只是给 字符串变量 和 字符串数组 用, 这个字段是plc中设置的最大String长度
|
||||
private Integer strSize;
|
||||
|
||||
Step4Plc2MesVar(String name, PlcVar type, Integer length, DaveArea area, Integer areaNumber, Integer byteOffset, Integer bitOffset){
|
||||
this.name = name;
|
||||
this.type = type;
|
||||
this.length = length;
|
||||
this.area = area;
|
||||
this.areaNumber = areaNumber;
|
||||
this.byteOffset = byteOffset;
|
||||
this.bitOffset = bitOffset;
|
||||
this.strSize = 0;
|
||||
}
|
||||
Step4Plc2MesVar(String name, PlcVar type, Integer length, DaveArea area, Integer areaNumber, Integer byteOffset, Integer bitOffset, Integer strSize){
|
||||
this.name = name;
|
||||
this.type = type;
|
||||
this.length = length;
|
||||
this.area = area;
|
||||
this.areaNumber = areaNumber;
|
||||
this.byteOffset = byteOffset;
|
||||
this.bitOffset = bitOffset;
|
||||
this.strSize = strSize;
|
||||
}
|
||||
|
||||
public Integer getStrSize() {
|
||||
return strSize;
|
||||
}
|
||||
|
||||
public void setStrSize(Integer strSize) {
|
||||
this.strSize = strSize;
|
||||
}
|
||||
|
||||
public String getName() {
|
||||
return name;
|
||||
}
|
||||
|
||||
public DaveArea getArea() {
|
||||
return area;
|
||||
}
|
||||
|
||||
public Integer getAreaNumber() {
|
||||
return areaNumber;
|
||||
}
|
||||
|
||||
public Integer getBitOffset() {
|
||||
return bitOffset;
|
||||
}
|
||||
|
||||
public Integer getByteOffset() {
|
||||
return byteOffset;
|
||||
}
|
||||
|
||||
public PlcVar getType() {
|
||||
return type;
|
||||
}
|
||||
|
||||
public Integer getLength() {
|
||||
return length;
|
||||
}
|
||||
}
|
||||
@@ -0,0 +1,416 @@
|
||||
package com.cnbm.dispatch.line1;
|
||||
|
||||
import cn.hutool.core.date.DateUtil;
|
||||
import com.cnbm.dispatch.enums.kuka.step1.Step1Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step1.Step1Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
|
||||
import com.cnbm.packing.dto.CamlineExtendArgDTO;
|
||||
import com.cnbm.packing.entity.WoPackagingBoxSubstrate;
|
||||
import com.cnbm.packing.entity.WoPowerLevel;
|
||||
import com.cnbm.packing.service.*;
|
||||
import com.cnbm.s7.s7connector.enmuc.S7Client;
|
||||
import com.cnbm.s7.s7connector.type.PlcVar;
|
||||
import org.slf4j.Logger;
|
||||
import org.slf4j.LoggerFactory;
|
||||
import org.springframework.beans.factory.annotation.Autowired;
|
||||
import org.springframework.boot.ApplicationArguments;
|
||||
import org.springframework.boot.ApplicationRunner;
|
||||
import org.springframework.core.annotation.Order;
|
||||
import org.springframework.stereotype.Component;
|
||||
|
||||
import java.text.DecimalFormat;
|
||||
import java.text.Format;
|
||||
import java.time.LocalDateTime;
|
||||
import java.util.Date;
|
||||
import java.util.concurrent.Executors;
|
||||
import java.util.concurrent.ScheduledExecutorService;
|
||||
import java.util.concurrent.TimeUnit;
|
||||
|
||||
/**
|
||||
* @Desc: ""
|
||||
* @Author: caixiang
|
||||
* @DATE: 2022/12/23 12:33
|
||||
*/
|
||||
@Component
|
||||
@Order(value = 1)
|
||||
public class KukaEvent1ThreadLine1 implements ApplicationRunner {
|
||||
private static final Logger logger = LoggerFactory.getLogger("EVENT1Line1");
|
||||
|
||||
@Autowired
|
||||
DynamicDataSourceService service;
|
||||
@Autowired
|
||||
WoPowerLevelServiceBiz levelServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoCompensationPowerServiceBiz compensationPowerServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoPackagingBoxServiceBiz boxServiceBiz;
|
||||
|
||||
public KukaEvent1ThreadLine1(){
|
||||
this.kukaStep1 = Executors.newScheduledThreadPool(1);
|
||||
}
|
||||
|
||||
private ScheduledExecutorService kukaStep1;
|
||||
|
||||
|
||||
|
||||
|
||||
/**
|
||||
* return
|
||||
* 成功： 返回相应的object对象
|
||||
* 失败： 返回null
|
||||
* */
|
||||
private Object read(S7Client s7Client,Step1Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step1Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
private Object read(S7Client s7Client, Step2Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
private Object read(S7Client s7Client, Step3Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
|
||||
public String getBoxId(String sapMaterial){
|
||||
Integer todayBoxNum = service.getTodayBoxNum()+1;
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
|
||||
todayBoxNum+=500;
|
||||
logger.info("BOXID生成Event-------现在生成boxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+"，todayBoxNum:"+formateString(todayBoxNum));
|
||||
String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
public String getErrorBoxId(String sapMaterial){
|
||||
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
String mixBoxError = "001";
|
||||
String res = "444"+sapMaterial+nowTime+mixBoxError;
|
||||
logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime);
|
||||
|
||||
return res;
|
||||
}
|
||||
|
||||
public String removeKG(String str){
|
||||
return str.substring(0,17);
|
||||
}
|
||||
|
||||
public static void main(String[] args) {
|
||||
Integer a = 102;
|
||||
Format f1 = new DecimalFormat("000");
|
||||
System.out.println(f1.format(a));
|
||||
}
|
||||
public String formateString(Integer a){
|
||||
Format f1 = new DecimalFormat("000");
|
||||
return f1.format(a);
|
||||
}
|
||||
|
||||
//return true 出现混档了，return false 没有出现混档
|
||||
private boolean isMixLevel(String[] subIds,Integer size){
|
||||
String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
|
||||
String errMsg = "以下基板ID出现混档：";
|
||||
boolean res = false;
|
||||
for(int i=0;i<size;i++){
|
||||
String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
|
||||
|
||||
if(!powerLevel.equals(correctLevel)){
|
||||
errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
|
||||
res = true;
|
||||
}
|
||||
}
|
||||
if(res){
|
||||
logger.error(errMsg);
|
||||
}
|
||||
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
|
||||
|
||||
@Override
|
||||
public void run(ApplicationArguments args) throws Exception {
|
||||
|
||||
kukaStep1.scheduleAtFixedRate(new Runnable() {
|
||||
@Override
|
||||
public void run() {
|
||||
try {
|
||||
|
||||
//调度开始
|
||||
Integer subArrived = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, true);
|
||||
logger.info("");
|
||||
logger.info("================================== 现在开始执行 过程一 任务（ 开始 ） ===================================");
|
||||
if(subArrived != 1){
|
||||
logger.info("标签打印Event--- 失败"+" --- "+" MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
|
||||
} else if (subArrived == 2) {
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
logger.info("标签打印Event --- 成功 ---- MES监听到 SubArrivedToMes==true");
|
||||
|
||||
//一. 从plc 中获取 subId 和 lineNum
|
||||
String subId = (String) read(S7Client.S7_DDJ1,Step1Plc2MesVar.SubIdToMes);
|
||||
Integer lineNum = (Integer) read(S7Client.S7_DDJ1,Step1Plc2MesVar.LineNum);
|
||||
//把基板ID字符串的空格去掉，因为plc中设置的20位，但实际基板ID就是17位，因为带空格去数据库查询 有问题的。
|
||||
if(subId == null || lineNum == null){
|
||||
logger.info("标签打印Event--- 失败"+" --- "+" MES采集到null值，subId:"+subId+",lineNum:"+lineNum);
|
||||
}
|
||||
subId = removeKG(subId);
|
||||
logger.info("标签打印Event --- 成功 ---- MES 从plu中 read 到基板id:"+subId);
|
||||
|
||||
//二. MES 业务
|
||||
//=============== MES 业务 开始 =================
|
||||
logger.info("================= 现在开始执行 过程一 任务 ( MES 业务 ) ( 开始 ) ==================");
|
||||
//1. 从comline数据库中获取 实际pmpp
|
||||
float pmppActual = service.getPMPPBySubId(subId);
|
||||
//2. 匹配和计算补偿功率
|
||||
float pmppCompensation = compensationPowerServiceBiz.calculCompensationPMPP(pmppActual,lineNum);
|
||||
//3. 依据补偿功率，获取工艺参数，并且把这些工艺参数传给kuka
|
||||
WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(pmppCompensation, lineNum);
|
||||
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass()));
|
||||
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc());
|
||||
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc());
|
||||
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp());
|
||||
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp());
|
||||
logger.info("标签打印Event--- 采集到 基板ID: "+subId+", 线边号："+lineNum+"，从camline 获取到实际pmpp"+pmppActual+",计算后 补偿功率："+pmppCompensation+",dLable_Pnom: "+argByPMPP.getPowerClass() +",dLable_Voc: "+argByPMPP.getLableVoc()+",dLable_Isc: "+argByPMPP.getLableIsc()+",dLable_Vmpp: "+argByPMPP.getLableVmpp()+",dLable_Impp: "+argByPMPP.getLableImpp());
|
||||
|
||||
|
||||
|
||||
//4. 把基板录到数据库
|
||||
WoPackagingBoxSubstrate woPackagingBoxSubstrate = new WoPackagingBoxSubstrate();
|
||||
woPackagingBoxSubstrate.setLineBody(lineNum);
|
||||
woPackagingBoxSubstrate.setPowerLevel(argByPMPP.getPowerClass());
|
||||
woPackagingBoxSubstrate.setSapMaterial(argByPMPP.getSapMaterialNum());
|
||||
woPackagingBoxSubstrate.setWoSubstrateId(subId);
|
||||
woPackagingBoxSubstrate.setActualPmpp(pmppActual);
|
||||
woPackagingBoxSubstrate.setCreateTime(LocalDateTime.now());
|
||||
//计算后的补偿功率
|
||||
woPackagingBoxSubstrate.setPmpp(pmppCompensation);
|
||||
|
||||
|
||||
//5. 从camline那里获取可变字段
|
||||
CamlineExtendArgDTO extendArgFromCamline = service.getExtendArgFromCamline(subId);
|
||||
logger.info("标签打印Event--- 基板ID: "+subId+", 从camline获取PID16~PID22 的实测数据 成功, 数据内容:"+extendArgFromCamline.toString());
|
||||
woPackagingBoxSubstrate.setLastUpdateTime(extendArgFromCamline.getLastUpdateTime());
|
||||
woPackagingBoxSubstrate.setOrderName(extendArgFromCamline.getOrderName());
|
||||
woPackagingBoxSubstrate.setBinclassFl1(extendArgFromCamline.getBinclassFl1());
|
||||
woPackagingBoxSubstrate.setBinclassFl2(extendArgFromCamline.getBinclassFl2());
|
||||
woPackagingBoxSubstrate.setEtaFl1(extendArgFromCamline.getEtaFl1());
|
||||
woPackagingBoxSubstrate.setEtaFl2(extendArgFromCamline.getEtaFl2());
|
||||
woPackagingBoxSubstrate.setFfFl1(extendArgFromCamline.getFfFl1());
|
||||
woPackagingBoxSubstrate.setFfFl2(extendArgFromCamline.getFfFl2());
|
||||
woPackagingBoxSubstrate.setImppFl1(extendArgFromCamline.getImppFl1());
|
||||
woPackagingBoxSubstrate.setImppFl2(extendArgFromCamline.getImppFl2());
|
||||
woPackagingBoxSubstrate.setInsolflashcontrolFl1(extendArgFromCamline.getInsolflashcontrolFl1());
|
||||
woPackagingBoxSubstrate.setInsolflashcontrolFl2(extendArgFromCamline.getInsolflashcontrolFl2());
|
||||
woPackagingBoxSubstrate.setInsolmppFl1(extendArgFromCamline.getInsolmppFl1());
|
||||
woPackagingBoxSubstrate.setInsolmppFl2(extendArgFromCamline.getInsolmppFl2());
|
||||
woPackagingBoxSubstrate.setInsolvocFl1(extendArgFromCamline.getInsolvocFl1());
|
||||
woPackagingBoxSubstrate.setInsolvocFl2(extendArgFromCamline.getInsolvocFl2());
|
||||
woPackagingBoxSubstrate.setInsolFl1(extendArgFromCamline.getInsolFl1());
|
||||
woPackagingBoxSubstrate.setInsolFl2(extendArgFromCamline.getInsolFl2());
|
||||
woPackagingBoxSubstrate.setIscFl1(extendArgFromCamline.getIscFl1());
|
||||
woPackagingBoxSubstrate.setIscFl2(extendArgFromCamline.getIscFl2());
|
||||
woPackagingBoxSubstrate.setMeasTimeFl1(extendArgFromCamline.getMeasTimeFl1());
|
||||
woPackagingBoxSubstrate.setMeasTimeFl2(extendArgFromCamline.getMeasTimeFl2 ());
|
||||
woPackagingBoxSubstrate.setPmppFl1(extendArgFromCamline.getPmppFl1());
|
||||
woPackagingBoxSubstrate.setPmppFl2(extendArgFromCamline.getPmppFl2());
|
||||
woPackagingBoxSubstrate.setTcellFl1(extendArgFromCamline.getTcellFl1());
|
||||
woPackagingBoxSubstrate.setTcellFl2(extendArgFromCamline.getTcellFl2());
|
||||
woPackagingBoxSubstrate.setTmonicellFl1(extendArgFromCamline.getTmonicellFl1());
|
||||
woPackagingBoxSubstrate.setTmonicellFl2(extendArgFromCamline.getTmonicellFl2());
|
||||
woPackagingBoxSubstrate.setUmppFl1(extendArgFromCamline.getUmppFl1());
|
||||
woPackagingBoxSubstrate.setUmppFl2(extendArgFromCamline.getUmppFl2());
|
||||
woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl1());
|
||||
woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl2());
|
||||
|
||||
substrateServiceBiz.insert(woPackagingBoxSubstrate);
|
||||
|
||||
logger.info("标签打印Event--- 基板ID: "+subId+", 录入数据库成功");
|
||||
logger.info("================= 现在开始执行 过程一 任务 ( MES 业务 ) ( 结束 ) ==================");
|
||||
//=============== MES 业务 结束 =================
|
||||
|
||||
//三. 当MES完成任务后，把MesToPlc.SubArrivedFinish变量置为true，告诉plc，我操作完成了
|
||||
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.SubArrivedFinish,true);
|
||||
logger.info("标签打印Event--- 基板ID: "+subId+", SubArrivedFinish，置为true 成功");
|
||||
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
|
||||
Integer subArrived2 = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, false);
|
||||
if(subArrived2 != 1){
|
||||
logger.info("标签打印Event--- 失败"+" --- "+"MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
|
||||
}else if (subArrived2 == 2) {
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
|
||||
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.SubArrivedFinish,false);
|
||||
logger.info("标签打印Event--- 基板ID: "+subId+", SubArrivedFinish，置为 false 成功");
|
||||
logger.info("================================== 现在开始执行 过程一 任务（ 结束 ） ===================================");
|
||||
logger.info("");
|
||||
}catch (Throwable e){
|
||||
logger.info("标签打印Event--- 出现异常 : {}",e.getMessage(),e);
|
||||
}
|
||||
}
|
||||
},1,1, TimeUnit.SECONDS);
|
||||
}
|
||||
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step1Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step1Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
|
||||
//注意：即使now为null ，这里也不会抛出异常，这里很容易产生 空轮询。
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step2Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step2Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step3Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step3Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
}
|
||||
@@ -0,0 +1,490 @@
|
||||
package com.cnbm.dispatch.line1;
|
||||
|
||||
import cn.hutool.core.date.DateUtil;
|
||||
import com.cnbm.dispatch.enums.kuka.step1.Step1Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step1.Step1Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
|
||||
import com.cnbm.packing.dto.CamlineSubIdDTO;
|
||||
import com.cnbm.packing.entity.WoPackagingBox;
|
||||
import com.cnbm.packing.entity.WoPackagingBoxSubstrate;
|
||||
import com.cnbm.packing.service.*;
|
||||
import com.cnbm.s7.s7connector.enmuc.S7Client;
|
||||
import com.cnbm.s7.s7connector.type.PlcVar;
|
||||
import org.slf4j.Logger;
|
||||
import org.slf4j.LoggerFactory;
|
||||
import org.springframework.beans.factory.annotation.Autowired;
|
||||
import org.springframework.boot.ApplicationArguments;
|
||||
import org.springframework.boot.ApplicationRunner;
|
||||
import org.springframework.core.annotation.Order;
|
||||
import org.springframework.stereotype.Component;
|
||||
|
||||
import java.text.DecimalFormat;
|
||||
import java.text.Format;
|
||||
import java.time.LocalDateTime;
|
||||
import java.util.Arrays;
|
||||
import java.util.Date;
|
||||
import java.util.concurrent.Executors;
|
||||
import java.util.concurrent.ScheduledExecutorService;
|
||||
import java.util.concurrent.TimeUnit;
|
||||
|
||||
/**
|
||||
* @Desc: ""
|
||||
* @Author: caixiang
|
||||
* @DATE: 2022/12/23 12:33
|
||||
*/
|
||||
@Component
|
||||
@Order(value = 1)
|
||||
public class KukaEvent2ThreadLine1 implements ApplicationRunner {
|
||||
|
||||
private static final Logger logger = LoggerFactory.getLogger("EVENT2Line1");
|
||||
|
||||
|
||||
@Autowired
|
||||
DynamicDataSourceService service;
|
||||
@Autowired
|
||||
WoPowerLevelServiceBiz levelServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoCompensationPowerServiceBiz compensationPowerServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoPackagingBoxServiceBiz boxServiceBiz;
|
||||
|
||||
public KukaEvent2ThreadLine1(){
|
||||
|
||||
this.kukaStep2 = Executors.newScheduledThreadPool(1);
|
||||
|
||||
}
|
||||
|
||||
|
||||
private ScheduledExecutorService kukaStep2;
|
||||
|
||||
|
||||
|
||||
|
||||
|
||||
/**
|
||||
* return
|
||||
* 成功： 返回相应的object对象
|
||||
* 失败： 返回null
|
||||
* */
|
||||
private Object read(S7Client s7Client,Step1Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step1Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
private Object read(S7Client s7Client, Step2Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
private Object read(S7Client s7Client, Step3Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
|
||||
public String getBoxId(String sapMaterial){
|
||||
Integer todayBoxNum = service.getTodayBoxNum()+1;
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
|
||||
todayBoxNum+=500;
|
||||
Format f1 = new DecimalFormat("000");
|
||||
System.out.println(f1.format(todayBoxNum));
|
||||
logger.info("BOXID生成Event-------现在生成boxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+"，todayBoxNum:"+formateString(todayBoxNum));
|
||||
String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
|
||||
|
||||
public String getErrorBoxId(String sapMaterial){
|
||||
Integer todayErrBoxNum = service.getTodayErrBoxNum()+1;
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
String mixBoxError = "001";
|
||||
String res = "444"+sapMaterial+nowTime+mixBoxError+"01"+todayErrBoxNum;
|
||||
logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+",todayErrBoxNum:"+todayErrBoxNum);
|
||||
|
||||
return res;
|
||||
}
|
||||
|
||||
public String removeKG(String str){
|
||||
return str.substring(0,17);
|
||||
}
|
||||
|
||||
public static void main(String[] args) {
|
||||
Integer a = 102;
|
||||
Integer b = 1;
|
||||
Format f1 = new DecimalFormat("000");
|
||||
System.out.println(f1.format(a));
|
||||
System.out.println(f1.format(b));
|
||||
}
|
||||
public String formateString(Integer a){
|
||||
Format f1 = new DecimalFormat("000");
|
||||
return f1.format(a);
|
||||
}
|
||||
|
||||
//return true 出现混档了，return false 没有出现混档
|
||||
// private boolean isMixLevel(String[] subIds,Integer size){
|
||||
// WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIds[0]);
|
||||
// String correctLevel = null;
|
||||
// String powerLevel = null;
|
||||
// //如果 我们数据库没有 去camline 数据库里面取 -- 开始
|
||||
// if(bySubId == null){
|
||||
// logger.info("BOXID生成Event-------检查是否混箱时，发现数据库中 无subId："+ subIds[0]+"现在从camline 系统获取这个基板相关信息");
|
||||
// //todo
|
||||
// CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIds[0]);
|
||||
// logger.info("BOXID生成Event-------检查是否混箱时，发现数据库中 无subId："+ subIds[0]+"现在从camline 系统获取这个基板相关信息是："+subIdByCamline);
|
||||
//
|
||||
// correctLevel = subIdByCamline.getPowerLevel();
|
||||
// powerLevel = subIdByCamline.getSapMaterial();
|
||||
// }else {
|
||||
// correctLevel = bySubId.getPowerLevel();
|
||||
// powerLevel = bySubId.getSapMaterial();
|
||||
// }
|
||||
// String errMsg = "以下基板ID出现混档：";
|
||||
// boolean res = false;
|
||||
// for(int i=0;i<size;i++){
|
||||
//
|
||||
// if(!powerLevel.equals(correctLevel)){
|
||||
// errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
|
||||
// res = true;
|
||||
// }
|
||||
// }
|
||||
// if(res){
|
||||
// logger.error(errMsg);
|
||||
// }
|
||||
//
|
||||
// return res;
|
||||
// }
|
||||
private CamlineSubIdDTO getFromCamline(String subId){
|
||||
return service.getSubIdByCamline(subId);
|
||||
}
|
||||
private boolean isMixLevel(String[] subIds,Integer size){
|
||||
WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIds[0]);
|
||||
String correctLevel = null;
|
||||
|
||||
//如果 我们数据库没有 去camline 数据库里面取 -- 开始
|
||||
if(bySubId == null){
|
||||
logger.info("BOXID生成Event-------检查是否混箱时，发现数据库中 无subId："+ subIds[0]+"现在从camline 系统获取这个基板相关信息");
|
||||
//todo
|
||||
CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIds[0]);
|
||||
logger.info("BOXID生成Event-------检查是否混箱时，发现数据库中 无subId："+ subIds[0]+"现在从camline 系统获取这个基板相关信息是："+subIdByCamline);
|
||||
|
||||
correctLevel = subIdByCamline.getPowerLevel();
|
||||
}else {
|
||||
correctLevel = bySubId.getPowerLevel();
|
||||
}
|
||||
|
||||
|
||||
String errMsg = "以下基板ID出现混档：";
|
||||
boolean res = false;
|
||||
for(int i=0;i<size;i++){
|
||||
WoPackagingBoxSubstrate innerSub = substrateServiceBiz.getBySubId(subIds[i]);
|
||||
String powerLevel = null;
|
||||
if(innerSub==null){
|
||||
powerLevel = getFromCamline(subIds[i]).getPowerLevel();
|
||||
}else {
|
||||
powerLevel = innerSub.getPowerLevel();
|
||||
}
|
||||
|
||||
if(!powerLevel.equals(correctLevel)){
|
||||
errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
|
||||
res = true;
|
||||
}
|
||||
}
|
||||
if(res){
|
||||
logger.error(errMsg);
|
||||
}
|
||||
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
@Override
|
||||
public void run(ApplicationArguments args) throws Exception {
|
||||
kukaStep2.scheduleAtFixedRate(new Runnable() {
|
||||
@Override
|
||||
public void run() {
|
||||
try {
|
||||
|
||||
//调度开始
|
||||
Integer shelfIsFull = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, true);
|
||||
logger.info("");
|
||||
logger.info("================================== 现在开始执行 过程二 任务（ 开始 ） ===================================");
|
||||
if(shelfIsFull != 1){
|
||||
logger.info("BOXID生成Event-------失败"+" --- "+"MES监听 Step2Plc2MesVar.ShelfIsFull 是否 等于 1 失败");
|
||||
}else if(shelfIsFull == 2){
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
|
||||
//一. 从plc 中获取 subIdList 和 lineNum
|
||||
String[] subIdList = (String[])read(S7Client.S7_DDJ1,Step2Plc2MesVar.SubIdList);
|
||||
Integer listSize = (Integer)read(S7Client.S7_DDJ1,Step2Plc2MesVar.PackageNumberSet)-1;
|
||||
|
||||
|
||||
//二. MES 业务
|
||||
//=============== MES 业务 开始 =================
|
||||
//1.MES 生成BoxId
|
||||
if(subIdList.length<=0){
|
||||
logger.info("BOXID生成Event-------失败"+" --- "+"从plc里面获取到的基板列表 为空");
|
||||
throw new Exception("BOXID生成Event失败-------kuka机械手 取到了空箱");
|
||||
}
|
||||
if(listSize == null){
|
||||
logger.info("BOXID生成Event-------失败"+" --- "+"从plc里面获取到的listSize 为null");
|
||||
throw new Exception("BOXID生成Event失败-------listSize 为null");
|
||||
}
|
||||
|
||||
//真实的基板ID 就是17位的，plc读取过来，有空格，要把后面3位空格去掉就行了。
|
||||
for(int i=0;i<subIdList.length;i++){
|
||||
subIdList[i] = removeKG(subIdList[i]);
|
||||
}
|
||||
logger.info("BOXID生成Event-------获取到基板列表："+ Arrays.toString(subIdList)+",基板数量:"+listSize);
|
||||
|
||||
WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIdList[0]);
|
||||
logger.info("BOXID生成Event-------依据subId"+subIdList[0]+"去qgs数据库 查询数据,数据内容："+bySubId);
|
||||
|
||||
|
||||
//如果我们系统中找不到这块基板那么就去camline里面找
|
||||
// if(bySubId == null){
|
||||
// logger.info("BOXID生成Event-------数据库中 无subId："+ subIdList[0]+"现在从camline 系统获取这个基板相关信息");
|
||||
// //todo
|
||||
// CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIdList[0]);
|
||||
// logger.info("BOXID生成Event-------camline 中关于此基板信息："+ subIdByCamline);
|
||||
//
|
||||
// bySubId = new WoPackagingBoxSubstrate();
|
||||
// bySubId.setPowerLevel(subIdByCamline.getPowerLevel());
|
||||
// bySubId.setSapMaterial(subIdByCamline.getSapMaterial());
|
||||
// bySubId.setLineBody(1);
|
||||
// }
|
||||
if(bySubId == null){
|
||||
logger.info("BOXID生成Event-------数据库中 无subId："+ subIdList[0]);
|
||||
throw new Exception("BOXID生成Event-------数据库中 无subId："+ subIdList[0]);
|
||||
}
|
||||
|
||||
|
||||
//校验是否存在混档位情况 -- 开始
|
||||
String boxId = "";
|
||||
if(isMixLevel(subIdList,listSize)){
|
||||
//出现混档
|
||||
logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"出现混档");
|
||||
boxId = getErrorBoxId(bySubId.getSapMaterial());
|
||||
|
||||
}else {
|
||||
//正常情况
|
||||
logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"没有出现混档");
|
||||
boxId = getBoxId(bySubId.getSapMaterial());
|
||||
}
|
||||
logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"isMixLevel 校验结束");
|
||||
//校验是否存在混档位情况 -- 结束
|
||||
|
||||
|
||||
logger.info("BOXID生成Event-------mes 生成的boxId :"+ boxId);
|
||||
//2. 依次update 基板表，把boxId 赋予这些基板
|
||||
for(int i=0;i<listSize;i++){
|
||||
substrateServiceBiz.updatePackagingBoxIdAndSlotByWoSubstrateId(boxId,(i+1),subIdList[i]);
|
||||
}
|
||||
//3.去camline数据库 查询此基板ID 对应的订单
|
||||
String orderNameBySubId = service.getOrderNameBySubId(subIdList[0]);
|
||||
//4. box信息录入到box表
|
||||
WoPackagingBox woPackagingBox = new WoPackagingBox();
|
||||
woPackagingBox.setBoxNo(boxId);
|
||||
woPackagingBox.setSubstrateQuantity(listSize);
|
||||
woPackagingBox.setPackagingTime(LocalDateTime.now());
|
||||
woPackagingBox.setPowerLevel(bySubId.getPowerLevel());
|
||||
woPackagingBox.setLineBody(bySubId.getLineBody());
|
||||
woPackagingBox.setSapMaterial(bySubId.getSapMaterial());
|
||||
woPackagingBox.setOrderNum(orderNameBySubId);
|
||||
//1-手动模式，2-自动模式
|
||||
woPackagingBox.setModel(2);
|
||||
woPackagingBox.setCreateTime(LocalDateTime.now());
|
||||
woPackagingBox.setPackagingTime(LocalDateTime.now());
|
||||
boxServiceBiz.insert(woPackagingBox);
|
||||
logger.info("BOXID生成Event-------boxId :"+ boxId+"写入数据库成功");
|
||||
//=============== MES 业务 结束 =================
|
||||
|
||||
//三. 把生成的BoxId 告诉kuka
|
||||
write(S7Client.S7_DDJ1,Step2Mes2PlcVar.BoxId,boxId);
|
||||
logger.info("BOXID生成Event-------boxId :"+ boxId+"传给PLC 成功");
|
||||
|
||||
//四. 当MES完成任务后，把MesToPlc.ShelfIsFullFinish变量置为true，告诉plc，我操作完成了
|
||||
write(S7Client.S7_DDJ1,Step2Mes2PlcVar.ShelfIsFullFinish,true);
|
||||
logger.info("BOXID生成Event-------boxId :"+ boxId+"ShelfIsFullFinish 置为true 成功");
|
||||
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
|
||||
Integer subArrived2 = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, false);
|
||||
if(subArrived2 != 1){
|
||||
logger.info("BOXID生成Event-------失败"+" --- "+"步骤1. MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
|
||||
}else if(subArrived2 == 2){
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
write(S7Client.S7_DDJ1,Step2Mes2PlcVar.ShelfIsFullFinish,false);
|
||||
logger.info("BOXID生成Event-------boxId :"+ boxId+"ShelfIsFullFinish 置为false 成功,Event2 成功结束");
|
||||
logger.info("================================== 现在开始执行 过程二 任务（ 结束 ） ===================================");
|
||||
logger.info("");
|
||||
|
||||
}catch (Throwable e){
|
||||
// logger.info("BOXID生成Event------- 出现异常:" + e.toString());
|
||||
logger.info("BOXID生成Event--- 出现异常 : {}",e.getMessage(),e);
|
||||
}
|
||||
}
|
||||
},1,1, TimeUnit.SECONDS);
|
||||
|
||||
}
|
||||
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step1Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step1Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
|
||||
//注意：即使now为null ，这里也不会抛出异常，这里很容易产生 空轮询。
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step2Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step2Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step3Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step3Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
}
|
||||
@@ -0,0 +1,354 @@
|
||||
package com.cnbm.dispatch.line1;
|
||||
|
||||
import cn.hutool.core.date.DateUtil;
|
||||
import com.cnbm.dispatch.enums.kuka.step1.Step1Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step1.Step1Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
|
||||
import com.cnbm.packing.service.*;
|
||||
import com.cnbm.s7.s7connector.enmuc.S7Client;
|
||||
import com.cnbm.s7.s7connector.type.PlcVar;
|
||||
import org.slf4j.Logger;
|
||||
import org.slf4j.LoggerFactory;
|
||||
import org.springframework.beans.factory.annotation.Autowired;
|
||||
import org.springframework.boot.ApplicationArguments;
|
||||
import org.springframework.boot.ApplicationRunner;
|
||||
import org.springframework.core.annotation.Order;
|
||||
import org.springframework.stereotype.Component;
|
||||
|
||||
import java.text.DecimalFormat;
|
||||
import java.text.Format;
|
||||
import java.util.Date;
|
||||
import java.util.concurrent.Executors;
|
||||
import java.util.concurrent.ScheduledExecutorService;
|
||||
import java.util.concurrent.TimeUnit;
|
||||
|
||||
/**
|
||||
* @Desc: ""
|
||||
* @Author: caixiang
|
||||
* @DATE: 2022/12/23 12:33
|
||||
*/
|
||||
@Component
|
||||
@Order(value = 1)
|
||||
public class KukaEvent3ThreadLine1 implements ApplicationRunner {
|
||||
|
||||
private static final Logger logger = LoggerFactory.getLogger("EVENT3Line1");
|
||||
|
||||
@Autowired
|
||||
DynamicDataSourceService service;
|
||||
@Autowired
|
||||
WoPowerLevelServiceBiz levelServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoCompensationPowerServiceBiz compensationPowerServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoPackagingBoxServiceBiz boxServiceBiz;
|
||||
|
||||
public KukaEvent3ThreadLine1(){
|
||||
this.kukaStep3 = Executors.newScheduledThreadPool(1);
|
||||
}
|
||||
|
||||
|
||||
|
||||
private ScheduledExecutorService kukaStep3;
|
||||
|
||||
|
||||
|
||||
|
||||
/**
|
||||
* return
|
||||
* 成功： 返回相应的object对象
|
||||
* 失败： 返回null
|
||||
* */
|
||||
private Object read(S7Client s7Client,Step1Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step1Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
private Object read(S7Client s7Client, Step2Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
private Object read(S7Client s7Client, Step3Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
|
||||
public String getBoxId(String sapMaterial){
|
||||
Integer todayBoxNum = service.getTodayBoxNum()+1;
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
|
||||
todayBoxNum+=500;
|
||||
logger.info("BOXID生成Event-------现在生成boxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+"，todayBoxNum:"+formateString(todayBoxNum));
|
||||
String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
public String getErrorBoxId(String sapMaterial){
|
||||
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
String mixBoxError = "001";
|
||||
String res = "444"+sapMaterial+nowTime+mixBoxError;
|
||||
logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime);
|
||||
|
||||
return res;
|
||||
}
|
||||
|
||||
public String removeKG(String str){
|
||||
return str.substring(0,17);
|
||||
}
|
||||
|
||||
public static void main(String[] args) {
|
||||
Integer a = 102;
|
||||
Format f1 = new DecimalFormat("000");
|
||||
System.out.println(f1.format(a));
|
||||
}
|
||||
public String formateString(Integer a){
|
||||
Format f1 = new DecimalFormat("000");
|
||||
return f1.format(a);
|
||||
}
|
||||
|
||||
//return true 出现混档了，return false 没有出现混档
|
||||
private boolean isMixLevel(String[] subIds,Integer size){
|
||||
String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
|
||||
String errMsg = "以下基板ID出现混档：";
|
||||
boolean res = false;
|
||||
for(int i=0;i<size;i++){
|
||||
String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
|
||||
|
||||
if(!powerLevel.equals(correctLevel)){
|
||||
errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
|
||||
res = true;
|
||||
}
|
||||
}
|
||||
if(res){
|
||||
logger.error(errMsg);
|
||||
}
|
||||
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
|
||||
|
||||
@Override
|
||||
public void run(ApplicationArguments args) throws Exception {
|
||||
|
||||
kukaStep3.scheduleAtFixedRate(new Runnable() {
|
||||
@Override
|
||||
public void run() {
|
||||
try {
|
||||
|
||||
//调度开始
|
||||
Integer shelfIsFull = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, true);
|
||||
logger.info("");
|
||||
logger.info("================================== 现在开始执行 过程三 任务（ 开始 ） ===================================");
|
||||
if(shelfIsFull != 1){
|
||||
logger.info("装箱单打印Event------失败"+" --- "+"MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
|
||||
}else if(shelfIsFull == 2){
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
|
||||
//一. 从plc 中获取 subIdList 和 lineNum
|
||||
String boxId = (String)read(S7Client.S7_DDJ1,Step3Plc2MesVar.BoxId);
|
||||
Integer lineNum = (Integer) read(S7Client.S7_DDJ1,Step3Plc2MesVar.LineNum);
|
||||
if(boxId == null){
|
||||
logger.info("装箱单打印Event-------失败"+" --- "+"从plc里面获取到的boxId 为null");
|
||||
throw new Exception("装箱单打印Event-------boxId 为null");
|
||||
}
|
||||
logger.info("装箱单打印Event------到达站台的boxId :"+boxId);
|
||||
|
||||
//二. MES 业务
|
||||
//=============== MES 业务 开始 =================
|
||||
//1. box信息录入到box表
|
||||
boxServiceBiz.updateIsArrivedByBoxNo(1,boxId);
|
||||
logger.info("装箱单打印Event------boxId :"+boxId+"更新数据库成功");
|
||||
//=============== MES 业务 结束 =================
|
||||
|
||||
|
||||
//四. 当MES完成任务后，把MesToPlc.ShelfIsFullArrivedFinish变量置为true，告诉plc，我操作完成了
|
||||
write(S7Client.S7_DDJ1,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,true);
|
||||
logger.info("装箱单打印Event------boxId :"+boxId+"， ShelfIsFullArrivedFinish置为true 成功");
|
||||
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
|
||||
Integer subArrived2 = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, false);
|
||||
if(subArrived2 != 1){
|
||||
logger.info("装箱单打印Event------失败"+" --- "+"步骤1. MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
|
||||
}else if(subArrived2 == 2){
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
logger.info("装箱单打印Event------boxId :"+boxId+"， 监听到subArrived=false 成功");
|
||||
write(S7Client.S7_DDJ1,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,false);
|
||||
logger.info("装箱单打印Event------boxId :"+boxId+"， Even3 成功");
|
||||
|
||||
logger.info("================================== 现在开始执行 过程三 任务（ 结束 ） ===================================");
|
||||
logger.info("");
|
||||
}catch (Throwable e){
|
||||
// e.printStackTrace();
|
||||
// logger.info("装箱单打印Event 出现异常------"+e.toString());
|
||||
logger.info("装箱单打印Event--- 出现异常 : {}",e.getMessage(),e);
|
||||
}
|
||||
|
||||
}
|
||||
},1,1, TimeUnit.SECONDS);
|
||||
|
||||
}
|
||||
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step1Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step1Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
|
||||
//注意：即使now为null ，这里也不会抛出异常，这里很容易产生 空轮询。
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step2Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step2Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step3Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step3Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
}
|
||||
@@ -0,0 +1,306 @@
|
||||
package com.cnbm.dispatch.line1;
|
||||
|
||||
import cn.hutool.core.date.DateUtil;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step4.Step4Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step4.Step4Plc2MesVar;
|
||||
import com.cnbm.packing.entity.WoPowerLevel;
|
||||
import com.cnbm.packing.service.*;
|
||||
import com.cnbm.s7.s7connector.enmuc.S7Client;
|
||||
import com.cnbm.s7.s7connector.type.PlcVar;
|
||||
import org.slf4j.Logger;
|
||||
import org.slf4j.LoggerFactory;
|
||||
import org.springframework.beans.factory.annotation.Autowired;
|
||||
import org.springframework.boot.ApplicationArguments;
|
||||
import org.springframework.boot.ApplicationRunner;
|
||||
import org.springframework.core.annotation.Order;
|
||||
import org.springframework.stereotype.Component;
|
||||
|
||||
import java.text.DecimalFormat;
|
||||
import java.text.Format;
|
||||
import java.util.Date;
|
||||
import java.util.concurrent.Executors;
|
||||
import java.util.concurrent.ScheduledExecutorService;
|
||||
import java.util.concurrent.TimeUnit;
|
||||
|
||||
/**
|
||||
* @Desc: ""
|
||||
* @Author: caixiang
|
||||
* @DATE: 2022/12/23 12:33
|
||||
*/
|
||||
@Component
|
||||
@Order(value = 1)
|
||||
public class KukaEvent4ThreadLine1 implements ApplicationRunner {
|
||||
private static final Logger logger = LoggerFactory.getLogger("EVENT4NGLine1");
|
||||
|
||||
@Autowired
|
||||
DynamicDataSourceService service;
|
||||
@Autowired
|
||||
WoPowerLevelServiceBiz levelServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoCompensationPowerServiceBiz compensationPowerServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoPackagingBoxServiceBiz boxServiceBiz;
|
||||
|
||||
public KukaEvent4ThreadLine1(){
|
||||
this.kukaStep1 = Executors.newScheduledThreadPool(1);
|
||||
}
|
||||
|
||||
private ScheduledExecutorService kukaStep1;
|
||||
|
||||
|
||||
|
||||
|
||||
/**
|
||||
* return
|
||||
* 成功： 返回相应的object对象
|
||||
* 失败： 返回null
|
||||
* */
|
||||
private Object read(S7Client s7Client, Step4Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step4Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
private Object read(S7Client s7Client, Step2Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
private Object read(S7Client s7Client, Step3Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
|
||||
public String getBoxId(String sapMaterial){
|
||||
Integer todayBoxNum = service.getTodayBoxNum()+1;
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
|
||||
todayBoxNum+=500;
|
||||
logger.info("BOXID生成Event-------现在生成boxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+"，todayBoxNum:"+formateString(todayBoxNum));
|
||||
String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
public String getErrorBoxId(String sapMaterial){
|
||||
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
String mixBoxError = "001";
|
||||
String res = "444"+sapMaterial+nowTime+mixBoxError;
|
||||
logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime);
|
||||
|
||||
return res;
|
||||
}
|
||||
|
||||
public String removeKG(String str){
|
||||
return str.substring(0,17);
|
||||
}
|
||||
|
||||
public static void main(String[] args) {
|
||||
Integer a = 102;
|
||||
Format f1 = new DecimalFormat("000");
|
||||
System.out.println(f1.format(a));
|
||||
}
|
||||
public String formateString(Integer a){
|
||||
Format f1 = new DecimalFormat("000");
|
||||
return f1.format(a);
|
||||
}
|
||||
|
||||
//return true 出现混档了，return false 没有出现混档
|
||||
private boolean isMixLevel(String[] subIds,Integer size){
|
||||
String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
|
||||
String errMsg = "以下基板ID出现混档：";
|
||||
boolean res = false;
|
||||
for(int i=0;i<size;i++){
|
||||
String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
|
||||
|
||||
if(!powerLevel.equals(correctLevel)){
|
||||
errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
|
||||
res = true;
|
||||
}
|
||||
}
|
||||
if(res){
|
||||
logger.error(errMsg);
|
||||
}
|
||||
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
|
||||
|
||||
@Override
|
||||
public void run(ApplicationArguments args) throws Exception {
|
||||
|
||||
kukaStep1.scheduleAtFixedRate(new Runnable() {
|
||||
@Override
|
||||
public void run() {
|
||||
try {
|
||||
|
||||
//调度开始
|
||||
Integer subArrived = waitingForTarget(Step4Plc2MesVar.SubArrivedToMes, true);
|
||||
logger.info("");
|
||||
logger.info("================================== 现在开始执行 过程四 任务（ 开始 ） ===================================");
|
||||
if(subArrived != 1){
|
||||
logger.info("NG口基板Event--- 失败"+" --- "+" MES监听 Step4Plc2MesVar.SubArrivedToMes 是否 等于 true 失败");
|
||||
} else if (subArrived == 2) {
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
logger.info("NG口基板Event --- 成功 ---- MES监听到 Step4Plc2MesVar.SubArrivedToMes==true");
|
||||
|
||||
//一. 从plc 中获取 subId
|
||||
String subId = (String) read(S7Client.S7_DDJ1,Step4Plc2MesVar.SubIdToMes);
|
||||
Integer lineNum = 1;
|
||||
//把基板ID字符串的空格去掉，因为plc中设置的20位，但实际基板ID就是17位，因为带空格去数据库查询 有问题的。
|
||||
if(subId == null ){
|
||||
logger.info("NG口基板Event--- 失败"+" --- "+" MES采集到null值，subId:"+subId);
|
||||
}
|
||||
subId = removeKG(subId);
|
||||
logger.info("NG口基板Event --- 成功 ---- MES 从plu中 read 到基板id:"+subId);
|
||||
|
||||
//二. MES 业务
|
||||
//=============== MES 业务 开始 =================
|
||||
logger.info("================= 现在开始执行 过程四 任务 ( MES 业务 ) ( 开始 ) ==================");
|
||||
//1. 从comline数据库中获取 实际pmpp
|
||||
float pmppActual = service.getPMPPBySubId(subId);
|
||||
//2. 匹配和计算补偿功率
|
||||
float pmppCompensation = compensationPowerServiceBiz.calculCompensationPMPP(pmppActual,lineNum);
|
||||
//3. 依据补偿功率，获取工艺参数，并且把这些工艺参数传给kuka
|
||||
WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(pmppCompensation, lineNum);
|
||||
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass()));
|
||||
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc());
|
||||
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc());
|
||||
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp());
|
||||
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp());
|
||||
logger.info("NG口基板Event--- 采集到 基板ID: "+subId+", 线边号："+lineNum+"，从camline 获取到实际pmpp"+pmppActual+",计算后 补偿功率："+pmppCompensation+",dLable_Pnom: "+argByPMPP.getPowerClass() +",dLable_Voc: "+argByPMPP.getLableVoc()+",dLable_Isc: "+argByPMPP.getLableIsc()+",dLable_Vmpp: "+argByPMPP.getLableVmpp()+",dLable_Impp: "+argByPMPP.getLableImpp());
|
||||
|
||||
logger.info("================= 现在开始执行 过程四 任务 ( MES 业务 - 数据已经传给PLC ) ( 结束 ) ==================");
|
||||
//=============== MES 业务 结束 =================
|
||||
|
||||
//三. 当MES完成任务后，把MesToPlc.SubArrivedFinish变量置为true，告诉plc，我操作完成了
|
||||
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.SubArrivedFinish,true);
|
||||
logger.info("NG口基板Event--- 基板ID: "+subId+", SubArrivedFinish，置为true 成功");
|
||||
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
|
||||
Integer subArrived2 = waitingForTarget(Step4Plc2MesVar.SubArrivedToMes, false);
|
||||
if(subArrived2 != 1){
|
||||
logger.info("NG口基板Event--- 失败"+" --- "+"MES监听 Step4Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
|
||||
}else if (subArrived2 == 2) {
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
|
||||
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.SubArrivedFinish,false);
|
||||
logger.info("NG口基板Event--- 基板ID: "+subId+", SubArrivedFinish，置为 false 成功");
|
||||
logger.info("================================== 现在开始执行 过程四 任务（ 结束 ） ===================================");
|
||||
logger.info("");
|
||||
}catch (Throwable e){
|
||||
logger.info("NG口基板Event--- 出现异常 : {}",e.getMessage(),e);
|
||||
}
|
||||
}
|
||||
},1,1, TimeUnit.SECONDS);
|
||||
|
||||
|
||||
|
||||
|
||||
}
|
||||
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step4Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step4Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
|
||||
//注意：即使now为null ，这里也不会抛出异常，这里很容易产生 空轮询。
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
}
|
||||
@@ -0,0 +1,418 @@
|
||||
package com.cnbm.dispatch.line2;
|
||||
|
||||
import cn.hutool.core.date.DateUtil;
|
||||
import com.cnbm.dispatch.enums.kuka.step1.Step1Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step1.Step1Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
|
||||
import com.cnbm.packing.dto.CamlineExtendArgDTO;
|
||||
import com.cnbm.packing.entity.WoPackagingBoxSubstrate;
|
||||
import com.cnbm.packing.entity.WoPowerLevel;
|
||||
import com.cnbm.packing.service.*;
|
||||
import com.cnbm.s7.s7connector.enmuc.S7Client;
|
||||
import com.cnbm.s7.s7connector.type.PlcVar;
|
||||
import org.slf4j.Logger;
|
||||
import org.slf4j.LoggerFactory;
|
||||
import org.springframework.beans.factory.annotation.Autowired;
|
||||
import org.springframework.boot.ApplicationArguments;
|
||||
import org.springframework.boot.ApplicationRunner;
|
||||
import org.springframework.core.annotation.Order;
|
||||
import org.springframework.stereotype.Component;
|
||||
|
||||
import java.text.DecimalFormat;
|
||||
import java.text.Format;
|
||||
import java.time.LocalDateTime;
|
||||
import java.util.Date;
|
||||
import java.util.concurrent.Executors;
|
||||
import java.util.concurrent.ScheduledExecutorService;
|
||||
import java.util.concurrent.TimeUnit;
|
||||
|
||||
/**
|
||||
* @Desc: ""
|
||||
* @Author: caixiang
|
||||
* @DATE: 2022/12/23 12:33
|
||||
*/
|
||||
@Component
|
||||
@Order(value = 1)
|
||||
public class KukaEvent1ThreadLine2 implements ApplicationRunner {
|
||||
private static final Logger logger = LoggerFactory.getLogger("EVENT1Line2");
|
||||
|
||||
@Autowired
|
||||
DynamicDataSourceService service;
|
||||
@Autowired
|
||||
WoPowerLevelServiceBiz levelServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoCompensationPowerServiceBiz compensationPowerServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoPackagingBoxServiceBiz boxServiceBiz;
|
||||
|
||||
public KukaEvent1ThreadLine2(){
|
||||
this.kukaStep1 = Executors.newScheduledThreadPool(1);
|
||||
}
|
||||
|
||||
private ScheduledExecutorService kukaStep1;
|
||||
|
||||
|
||||
|
||||
|
||||
/**
|
||||
* return
|
||||
* 成功： 返回相应的object对象
|
||||
* 失败： 返回null
|
||||
* */
|
||||
private Object read(S7Client s7Client,Step1Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step1Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
private Object read(S7Client s7Client, Step2Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
private Object read(S7Client s7Client, Step3Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
|
||||
public String getBoxId(String sapMaterial){
|
||||
Integer todayBoxNum = service.getTodayBoxNum()+1;
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
|
||||
todayBoxNum+=500;
|
||||
logger.info("BOXID生成Event-------现在生成boxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+"，todayBoxNum:"+formateString(todayBoxNum));
|
||||
String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
public String getErrorBoxId(String sapMaterial){
|
||||
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
String mixBoxError = "001";
|
||||
String res = "444"+sapMaterial+nowTime+mixBoxError;
|
||||
logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime);
|
||||
|
||||
return res;
|
||||
}
|
||||
|
||||
public String removeKG(String str){
|
||||
return str.substring(0,17);
|
||||
}
|
||||
|
||||
public static void main(String[] args) {
|
||||
Integer a = 102;
|
||||
Format f1 = new DecimalFormat("000");
|
||||
System.out.println(f1.format(a));
|
||||
}
|
||||
public String formateString(Integer a){
|
||||
Format f1 = new DecimalFormat("000");
|
||||
return f1.format(a);
|
||||
}
|
||||
|
||||
//return true 出现混档了，return false 没有出现混档
|
||||
private boolean isMixLevel(String[] subIds,Integer size){
|
||||
String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
|
||||
String errMsg = "以下基板ID出现混档：";
|
||||
boolean res = false;
|
||||
for(int i=0;i<size;i++){
|
||||
String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
|
||||
|
||||
if(!powerLevel.equals(correctLevel)){
|
||||
errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
|
||||
res = true;
|
||||
}
|
||||
}
|
||||
if(res){
|
||||
logger.error(errMsg);
|
||||
}
|
||||
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
|
||||
|
||||
@Override
|
||||
public void run(ApplicationArguments args) throws Exception {
|
||||
|
||||
kukaStep1.scheduleAtFixedRate(new Runnable() {
|
||||
@Override
|
||||
public void run() {
|
||||
try {
|
||||
|
||||
//调度开始
|
||||
Integer subArrived = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, true);
|
||||
logger.info("");
|
||||
logger.info("================================== 现在开始执行 过程一 任务（ 开始 ） ===================================");
|
||||
if(subArrived != 1){
|
||||
logger.info("标签打印Event--- 失败"+" --- "+" MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
|
||||
} else if (subArrived == 2) {
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
logger.info("标签打印Event --- 成功 ---- MES监听到 SubArrivedToMes==true");
|
||||
|
||||
//一. 从plc 中获取 subId 和 lineNum
|
||||
String subId = (String) read(S7Client.S7_DDJ2,Step1Plc2MesVar.SubIdToMes);
|
||||
Integer lineNum = (Integer) read(S7Client.S7_DDJ2,Step1Plc2MesVar.LineNum);
|
||||
//把基板ID字符串的空格去掉，因为plc中设置的20位，但实际基板ID就是17位，因为带空格去数据库查询 有问题的。
|
||||
if(subId == null || lineNum == null){
|
||||
logger.info("标签打印Event--- 失败"+" --- "+" MES采集到null值，subId:"+subId+",lineNum:"+lineNum);
|
||||
}
|
||||
subId = removeKG(subId);
|
||||
logger.info("标签打印Event --- 成功 ---- MES 从plu中 read 到基板id:"+subId);
|
||||
|
||||
//二. MES 业务
|
||||
//=============== MES 业务 开始 =================
|
||||
logger.info("================= 现在开始执行 过程一 任务 ( MES 业务 ) ( 开始 ) ==================");
|
||||
//1. 从comline数据库中获取 实际pmpp
|
||||
float pmppActual = service.getPMPPBySubId(subId);
|
||||
//2. 匹配和计算补偿功率
|
||||
float pmppCompensation = compensationPowerServiceBiz.calculCompensationPMPP(pmppActual,lineNum);
|
||||
//3. 依据补偿功率，获取工艺参数，并且把这些工艺参数传给kuka
|
||||
WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(pmppCompensation, lineNum);
|
||||
write(S7Client.S7_DDJ2,Step1Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass()));
|
||||
write(S7Client.S7_DDJ2,Step1Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc());
|
||||
write(S7Client.S7_DDJ2,Step1Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc());
|
||||
write(S7Client.S7_DDJ2,Step1Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp());
|
||||
write(S7Client.S7_DDJ2,Step1Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp());
|
||||
logger.info("标签打印Event--- 采集到 基板ID: "+subId+", 线边号："+lineNum+"，从camline 获取到实际pmpp"+pmppActual+",计算后 补偿功率："+pmppCompensation+",dLable_Pnom: "+argByPMPP.getPowerClass() +",dLable_Voc: "+argByPMPP.getLableVoc()+",dLable_Isc: "+argByPMPP.getLableIsc()+",dLable_Vmpp: "+argByPMPP.getLableVmpp()+",dLable_Impp: "+argByPMPP.getLableImpp());
|
||||
|
||||
|
||||
|
||||
//4. 把基板录到数据库
|
||||
WoPackagingBoxSubstrate woPackagingBoxSubstrate = new WoPackagingBoxSubstrate();
|
||||
woPackagingBoxSubstrate.setLineBody(lineNum);
|
||||
woPackagingBoxSubstrate.setPowerLevel(argByPMPP.getPowerClass());
|
||||
woPackagingBoxSubstrate.setSapMaterial(argByPMPP.getSapMaterialNum());
|
||||
woPackagingBoxSubstrate.setWoSubstrateId(subId);
|
||||
woPackagingBoxSubstrate.setActualPmpp(pmppActual);
|
||||
woPackagingBoxSubstrate.setCreateTime(LocalDateTime.now());
|
||||
//计算后的补偿功率
|
||||
woPackagingBoxSubstrate.setPmpp(pmppCompensation);
|
||||
|
||||
|
||||
//5. 从camline那里获取可变字段
|
||||
CamlineExtendArgDTO extendArgFromCamline = service.getExtendArgFromCamline(subId);
|
||||
logger.info("标签打印Event--- 基板ID: "+subId+", 从camline获取PID16~PID22 的实测数据 成功, 数据内容:"+extendArgFromCamline.toString());
|
||||
woPackagingBoxSubstrate.setLastUpdateTime(extendArgFromCamline.getLastUpdateTime());
|
||||
|
||||
woPackagingBoxSubstrate.setOrderName(extendArgFromCamline.getOrderName());
|
||||
woPackagingBoxSubstrate.setBinclassFl1(extendArgFromCamline.getBinclassFl1());
|
||||
woPackagingBoxSubstrate.setBinclassFl2(extendArgFromCamline.getBinclassFl2());
|
||||
woPackagingBoxSubstrate.setEtaFl1(extendArgFromCamline.getEtaFl1());
|
||||
woPackagingBoxSubstrate.setEtaFl2(extendArgFromCamline.getEtaFl2());
|
||||
woPackagingBoxSubstrate.setFfFl1(extendArgFromCamline.getFfFl1());
|
||||
woPackagingBoxSubstrate.setFfFl2(extendArgFromCamline.getFfFl2());
|
||||
woPackagingBoxSubstrate.setImppFl1(extendArgFromCamline.getImppFl1());
|
||||
woPackagingBoxSubstrate.setImppFl2(extendArgFromCamline.getImppFl2());
|
||||
woPackagingBoxSubstrate.setInsolflashcontrolFl1(extendArgFromCamline.getInsolflashcontrolFl1());
|
||||
woPackagingBoxSubstrate.setInsolflashcontrolFl2(extendArgFromCamline.getInsolflashcontrolFl2());
|
||||
woPackagingBoxSubstrate.setInsolmppFl1(extendArgFromCamline.getInsolmppFl1());
|
||||
woPackagingBoxSubstrate.setInsolmppFl2(extendArgFromCamline.getInsolmppFl2());
|
||||
woPackagingBoxSubstrate.setInsolvocFl1(extendArgFromCamline.getInsolvocFl1());
|
||||
woPackagingBoxSubstrate.setInsolvocFl2(extendArgFromCamline.getInsolvocFl2());
|
||||
woPackagingBoxSubstrate.setInsolFl1(extendArgFromCamline.getInsolFl1());
|
||||
woPackagingBoxSubstrate.setInsolFl2(extendArgFromCamline.getInsolFl2());
|
||||
woPackagingBoxSubstrate.setIscFl1(extendArgFromCamline.getIscFl1());
|
||||
woPackagingBoxSubstrate.setIscFl2(extendArgFromCamline.getIscFl2());
|
||||
woPackagingBoxSubstrate.setMeasTimeFl1(extendArgFromCamline.getMeasTimeFl1());
|
||||
woPackagingBoxSubstrate.setMeasTimeFl2(extendArgFromCamline.getMeasTimeFl2 ());
|
||||
woPackagingBoxSubstrate.setPmppFl1(extendArgFromCamline.getPmppFl1());
|
||||
woPackagingBoxSubstrate.setPmppFl2(extendArgFromCamline.getPmppFl2());
|
||||
woPackagingBoxSubstrate.setTcellFl1(extendArgFromCamline.getTcellFl1());
|
||||
woPackagingBoxSubstrate.setTcellFl2(extendArgFromCamline.getTcellFl2());
|
||||
woPackagingBoxSubstrate.setTmonicellFl1(extendArgFromCamline.getTmonicellFl1());
|
||||
woPackagingBoxSubstrate.setTmonicellFl2(extendArgFromCamline.getTmonicellFl2());
|
||||
woPackagingBoxSubstrate.setUmppFl1(extendArgFromCamline.getUmppFl1());
|
||||
woPackagingBoxSubstrate.setUmppFl2(extendArgFromCamline.getUmppFl2());
|
||||
woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl1());
|
||||
woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl2());
|
||||
|
||||
substrateServiceBiz.insert(woPackagingBoxSubstrate);
|
||||
|
||||
logger.info("标签打印Event--- 基板ID: "+subId+", 录入数据库成功");
|
||||
logger.info("================= 现在开始执行 过程一 任务 ( MES 业务 ) ( 结束 ) ==================");
|
||||
//=============== MES 业务 结束 =================
|
||||
|
||||
//三. 当MES完成任务后，把MesToPlc.SubArrivedFinish变量置为true，告诉plc，我操作完成了
|
||||
write(S7Client.S7_DDJ2,Step1Mes2PlcVar.SubArrivedFinish,true);
|
||||
logger.info("标签打印Event--- 基板ID: "+subId+", SubArrivedFinish，置为true 成功");
|
||||
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
|
||||
Integer subArrived2 = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, false);
|
||||
if(subArrived2 != 1){
|
||||
logger.info("标签打印Event--- 失败"+" --- "+"MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
|
||||
}else if (subArrived2 == 2) {
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
|
||||
write(S7Client.S7_DDJ2,Step1Mes2PlcVar.SubArrivedFinish,false);
|
||||
logger.info("标签打印Event--- 基板ID: "+subId+", SubArrivedFinish，置为 false 成功");
|
||||
logger.info("================================== 现在开始执行 过程一 任务（ 结束 ） ===================================");
|
||||
logger.info("");
|
||||
}catch (Throwable e){
|
||||
logger.info("标签打印Event--- 出现异常 : {}",e.getMessage(),e);
|
||||
}
|
||||
}
|
||||
},1,1, TimeUnit.SECONDS);
|
||||
|
||||
}
|
||||
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step1Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step1Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
|
||||
//注意：即使now为null ，这里也不会抛出异常，这里很容易产生 空轮询。
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step2Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step2Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step3Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step3Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
}
|
||||
@@ -0,0 +1,481 @@
|
||||
package com.cnbm.dispatch.line2;
|
||||
|
||||
import cn.hutool.core.date.DateUtil;
|
||||
import com.cnbm.dispatch.enums.kuka.step1.Step1Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step1.Step1Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
|
||||
import com.cnbm.packing.dto.CamlineSubIdDTO;
|
||||
import com.cnbm.packing.entity.WoPackagingBox;
|
||||
import com.cnbm.packing.entity.WoPackagingBoxSubstrate;
|
||||
import com.cnbm.packing.service.*;
|
||||
import com.cnbm.s7.s7connector.enmuc.S7Client;
|
||||
import com.cnbm.s7.s7connector.type.PlcVar;
|
||||
import org.slf4j.Logger;
|
||||
import org.slf4j.LoggerFactory;
|
||||
import org.springframework.beans.factory.annotation.Autowired;
|
||||
import org.springframework.boot.ApplicationArguments;
|
||||
import org.springframework.boot.ApplicationRunner;
|
||||
import org.springframework.core.annotation.Order;
|
||||
import org.springframework.stereotype.Component;
|
||||
|
||||
import java.text.DecimalFormat;
|
||||
import java.text.Format;
|
||||
import java.time.LocalDateTime;
|
||||
import java.util.Arrays;
|
||||
import java.util.Date;
|
||||
import java.util.concurrent.Executors;
|
||||
import java.util.concurrent.ScheduledExecutorService;
|
||||
import java.util.concurrent.TimeUnit;
|
||||
|
||||
/**
|
||||
* @Desc: ""
|
||||
* @Author: caixiang
|
||||
* @DATE: 2022/12/23 12:33
|
||||
*/
|
||||
@Component
|
||||
@Order(value = 1)
|
||||
public class KukaEvent2ThreadLine2 implements ApplicationRunner {
|
||||
|
||||
private static final Logger logger = LoggerFactory.getLogger("EVENT2Line2");
|
||||
|
||||
|
||||
@Autowired
|
||||
DynamicDataSourceService service;
|
||||
@Autowired
|
||||
WoPowerLevelServiceBiz levelServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoCompensationPowerServiceBiz compensationPowerServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoPackagingBoxServiceBiz boxServiceBiz;
|
||||
|
||||
public KukaEvent2ThreadLine2(){
|
||||
|
||||
this.kukaStep2 = Executors.newScheduledThreadPool(1);
|
||||
|
||||
}
|
||||
|
||||
|
||||
private ScheduledExecutorService kukaStep2;
|
||||
|
||||
|
||||
|
||||
|
||||
|
||||
/**
|
||||
* return
|
||||
* 成功： 返回相应的object对象
|
||||
* 失败： 返回null
|
||||
* */
|
||||
private Object read(S7Client s7Client,Step1Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step1Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
private Object read(S7Client s7Client, Step2Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
private Object read(S7Client s7Client, Step3Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
|
||||
public String getBoxId(String sapMaterial){
|
||||
Integer todayBoxNum = service.getTodayBoxNum()+1;
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
|
||||
todayBoxNum+=500;
|
||||
logger.info("BOXID生成Event-------现在生成boxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+"，todayBoxNum:"+formateString(todayBoxNum));
|
||||
String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
// public String getErrorBoxId(String sapMaterial){
|
||||
//
|
||||
// String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
// String mixBoxError = "001";
|
||||
// String res = "444"+sapMaterial+nowTime+mixBoxError +"02";
|
||||
// logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime);
|
||||
//
|
||||
// return res;
|
||||
// }
|
||||
|
||||
public String getErrorBoxId(String sapMaterial){
|
||||
Integer todayErrBoxNum = service.getTodayErrBoxNum()+1;
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
String mixBoxError = "001";
|
||||
String res = "444"+sapMaterial+nowTime+mixBoxError+"02"+todayErrBoxNum;
|
||||
logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+",todayErrBoxNum:"+todayErrBoxNum);
|
||||
|
||||
return res;
|
||||
}
|
||||
|
||||
public String removeKG(String str){
|
||||
return str.substring(0,17);
|
||||
}
|
||||
|
||||
public static void main(String[] args) {
|
||||
Integer a = 102;
|
||||
Format f1 = new DecimalFormat("000");
|
||||
System.out.println(f1.format(a));
|
||||
}
|
||||
public String formateString(Integer a){
|
||||
Format f1 = new DecimalFormat("000");
|
||||
return f1.format(a);
|
||||
}
|
||||
|
||||
//return true 出现混档了，return false 没有出现混档
|
||||
// private boolean isMixLevel(String[] subIds,Integer size){
|
||||
// String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
|
||||
// String errMsg = "以下基板ID出现混档：";
|
||||
// boolean res = false;
|
||||
// for(int i=0;i<size;i++){
|
||||
// String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
|
||||
//
|
||||
// if(!powerLevel.equals(correctLevel)){
|
||||
// errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
|
||||
// res = true;
|
||||
// }
|
||||
// }
|
||||
// if(res){
|
||||
// logger.error(errMsg);
|
||||
// }
|
||||
//
|
||||
// return res;
|
||||
// }
|
||||
|
||||
|
||||
private CamlineSubIdDTO getFromCamline(String subId){
|
||||
return service.getSubIdByCamline(subId);
|
||||
}
|
||||
|
||||
private boolean isMixLevel(String[] subIds,Integer size){
|
||||
WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIds[0]);
|
||||
String correctLevel = null;
|
||||
|
||||
//如果 我们数据库没有 去camline 数据库里面取 -- 开始
|
||||
if(bySubId == null){
|
||||
logger.info("BOXID生成Event-------检查是否混箱时，发现数据库中 无subId："+ subIds[0]+"现在从camline 系统获取这个基板相关信息");
|
||||
//todo
|
||||
CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIds[0]);
|
||||
logger.info("BOXID生成Event-------检查是否混箱时，发现数据库中 无subId："+ subIds[0]+"现在从camline 系统获取这个基板相关信息是："+subIdByCamline);
|
||||
|
||||
correctLevel = subIdByCamline.getPowerLevel();
|
||||
}else {
|
||||
correctLevel = bySubId.getPowerLevel();
|
||||
}
|
||||
|
||||
|
||||
String errMsg = "以下基板ID出现混档：";
|
||||
boolean res = false;
|
||||
for(int i=0;i<size;i++){
|
||||
WoPackagingBoxSubstrate innerSub = substrateServiceBiz.getBySubId(subIds[i]);
|
||||
String powerLevel = null;
|
||||
if(innerSub==null){
|
||||
powerLevel = getFromCamline(subIds[i]).getPowerLevel();
|
||||
}else {
|
||||
powerLevel = innerSub.getPowerLevel();
|
||||
}
|
||||
|
||||
if(!powerLevel.equals(correctLevel)){
|
||||
errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
|
||||
res = true;
|
||||
}
|
||||
}
|
||||
if(res){
|
||||
logger.error(errMsg);
|
||||
|
||||
}
|
||||
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
@Override
|
||||
public void run(ApplicationArguments args) throws Exception {
|
||||
kukaStep2.scheduleAtFixedRate(new Runnable() {
|
||||
@Override
|
||||
public void run() {
|
||||
try {
|
||||
|
||||
|
||||
//调度开始
|
||||
Integer shelfIsFull = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, true);
|
||||
logger.info("");
|
||||
logger.info("================================== 现在开始执行 过程二 任务（ 开始 ） ===================================");
|
||||
if(shelfIsFull != 1){
|
||||
logger.info("BOXID生成Event-------失败"+" --- "+"MES监听 Step2Plc2MesVar.ShelfIsFull 是否 等于 1 失败");
|
||||
}else if(shelfIsFull == 2){
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
|
||||
//一. 从plc 中获取 subIdList 和 lineNum
|
||||
String[] subIdList = (String[])read(S7Client.S7_DDJ2,Step2Plc2MesVar.SubIdList);
|
||||
Integer listSize = (Integer)read(S7Client.S7_DDJ2,Step2Plc2MesVar.PackageNumberSet)-1;
|
||||
|
||||
|
||||
//二. MES 业务
|
||||
//=============== MES 业务 开始 =================
|
||||
//1.MES 生成BoxId
|
||||
if(subIdList.length<=0){
|
||||
logger.info("BOXID生成Event-------失败"+" --- "+"从plc里面获取到的基板列表 为空");
|
||||
throw new Exception("BOXID生成Event失败-------kuka机械手 取到了空箱");
|
||||
}
|
||||
if(listSize == null){
|
||||
logger.info("BOXID生成Event-------失败"+" --- "+"从plc里面获取到的listSize 为null");
|
||||
throw new Exception("BOXID生成Event失败-------listSize 为null");
|
||||
}
|
||||
|
||||
//真实的基板ID 就是17位的，plc读取过来，有空格，要把后面3位空格去掉就行了。
|
||||
for(int i=0;i<subIdList.length;i++){
|
||||
subIdList[i] = removeKG(subIdList[i]);
|
||||
}
|
||||
logger.info("BOXID生成Event-------获取到基板列表："+ Arrays.toString(subIdList)+",基板数量:"+listSize);
|
||||
|
||||
WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIdList[0]);
|
||||
logger.info("BOXID生成Event-------依据subId"+subIdList[0]+"去qgs数据库 查询数据,数据内容："+bySubId);
|
||||
|
||||
|
||||
//如果我们系统中找不到这块基板那么就去camline里面找
|
||||
// if(bySubId == null){
|
||||
// logger.info("BOXID生成Event-------数据库中 无subId："+ subIdList[0]+"现在从camline 系统获取这个基板相关信息");
|
||||
// //todo
|
||||
// CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIdList[0]);
|
||||
// bySubId = new WoPackagingBoxSubstrate();
|
||||
// bySubId.setPowerLevel(subIdByCamline.getPowerLevel());
|
||||
// bySubId.setSapMaterial(subIdByCamline.getSapMaterial());
|
||||
// bySubId.setLineBody(2);
|
||||
// }
|
||||
if(bySubId == null){
|
||||
logger.info("BOXID生成Event-------数据库中 无subId："+ subIdList[0]);
|
||||
throw new Exception("BOXID生成Event-------数据库中 无subId："+ subIdList[0]);
|
||||
}
|
||||
|
||||
|
||||
//校验是否存在混档位情况
|
||||
String boxId = "";
|
||||
if(isMixLevel(subIdList,listSize)){
|
||||
//出现混档
|
||||
logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"出现混档");
|
||||
boxId = getErrorBoxId(bySubId.getSapMaterial());
|
||||
|
||||
}else {
|
||||
//正常情况
|
||||
logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"没有出现混档");
|
||||
boxId = getBoxId(bySubId.getSapMaterial());
|
||||
}
|
||||
logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"isMixLevel 校验结束");
|
||||
|
||||
logger.info("BOXID生成Event-------mes 生成的boxId :"+ boxId);
|
||||
//2. 依次update 基板表，把boxId 赋予这些基板
|
||||
for(int i=0;i<listSize;i++){
|
||||
substrateServiceBiz.updatePackagingBoxIdAndSlotByWoSubstrateId(boxId,(i+1),subIdList[i]);
|
||||
}
|
||||
//3.去camline数据库 查询此基板ID 对应的订单
|
||||
String orderNameBySubId = service.getOrderNameBySubId(subIdList[0]);
|
||||
//4. box信息录入到box表
|
||||
WoPackagingBox woPackagingBox = new WoPackagingBox();
|
||||
woPackagingBox.setBoxNo(boxId);
|
||||
woPackagingBox.setSubstrateQuantity(listSize);
|
||||
woPackagingBox.setPackagingTime(LocalDateTime.now());
|
||||
woPackagingBox.setPowerLevel(bySubId.getPowerLevel());
|
||||
woPackagingBox.setLineBody(bySubId.getLineBody());
|
||||
woPackagingBox.setSapMaterial(bySubId.getSapMaterial());
|
||||
woPackagingBox.setOrderNum(orderNameBySubId);
|
||||
//1-手动模式，2-自动模式
|
||||
woPackagingBox.setModel(2);
|
||||
woPackagingBox.setCreateTime(LocalDateTime.now());
|
||||
woPackagingBox.setPackagingTime(LocalDateTime.now());
|
||||
boxServiceBiz.insert(woPackagingBox);
|
||||
logger.info("BOXID生成Event-------boxId :"+ boxId+"写入数据库成功");
|
||||
//=============== MES 业务 结束 =================
|
||||
|
||||
//三. 把生成的BoxId 告诉kuka
|
||||
write(S7Client.S7_DDJ2,Step2Mes2PlcVar.BoxId,boxId);
|
||||
logger.info("BOXID生成Event-------boxId :"+ boxId+"传给PLC 成功");
|
||||
|
||||
//四. 当MES完成任务后，把MesToPlc.ShelfIsFullFinish变量置为true，告诉plc，我操作完成了
|
||||
write(S7Client.S7_DDJ2,Step2Mes2PlcVar.ShelfIsFullFinish,true);
|
||||
logger.info("BOXID生成Event-------boxId :"+ boxId+"ShelfIsFullFinish 置为true 成功");
|
||||
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
|
||||
Integer subArrived2 = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, false);
|
||||
if(subArrived2 != 1){
|
||||
logger.info("BOXID生成Event-------失败"+" --- "+"步骤1. MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
|
||||
}else if(subArrived2 == 2){
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
write(S7Client.S7_DDJ2,Step2Mes2PlcVar.ShelfIsFullFinish,false);
|
||||
logger.info("BOXID生成Event-------boxId :"+ boxId+"ShelfIsFullFinish 置为false 成功,Event2 成功结束");
|
||||
logger.info("================================== 现在开始执行 过程二 任务（ 结束 ） ===================================");
|
||||
logger.info("");
|
||||
|
||||
}catch (Throwable e){
|
||||
// logger.info("BOXID生成Event------- 出现异常:" + e.toString());
|
||||
logger.info("BOXID生成Event--- 出现异常 : {}",e.getMessage(),e);
|
||||
}
|
||||
}
|
||||
},1,1, TimeUnit.SECONDS);
|
||||
|
||||
}
|
||||
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step1Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step1Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
|
||||
//注意：即使now为null ，这里也不会抛出异常，这里很容易产生 空轮询。
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step2Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step2Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step3Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step3Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
}
|
||||
@@ -0,0 +1,354 @@
|
||||
package com.cnbm.dispatch.line2;
|
||||
|
||||
import cn.hutool.core.date.DateUtil;
|
||||
import com.cnbm.dispatch.enums.kuka.step1.Step1Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step1.Step1Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
|
||||
import com.cnbm.packing.service.*;
|
||||
import com.cnbm.s7.s7connector.enmuc.S7Client;
|
||||
import com.cnbm.s7.s7connector.type.PlcVar;
|
||||
import org.slf4j.Logger;
|
||||
import org.slf4j.LoggerFactory;
|
||||
import org.springframework.beans.factory.annotation.Autowired;
|
||||
import org.springframework.boot.ApplicationArguments;
|
||||
import org.springframework.boot.ApplicationRunner;
|
||||
import org.springframework.core.annotation.Order;
|
||||
import org.springframework.stereotype.Component;
|
||||
|
||||
import java.text.DecimalFormat;
|
||||
import java.text.Format;
|
||||
import java.util.Date;
|
||||
import java.util.concurrent.Executors;
|
||||
import java.util.concurrent.ScheduledExecutorService;
|
||||
import java.util.concurrent.TimeUnit;
|
||||
|
||||
/**
|
||||
* @Desc: ""
|
||||
* @Author: caixiang
|
||||
* @DATE: 2022/12/23 12:33
|
||||
*/
|
||||
@Component
|
||||
@Order(value = 1)
|
||||
public class KukaEvent3ThreadLine2 implements ApplicationRunner {
|
||||
|
||||
private static final Logger logger = LoggerFactory.getLogger("EVENT3Line2");
|
||||
|
||||
@Autowired
|
||||
DynamicDataSourceService service;
|
||||
@Autowired
|
||||
WoPowerLevelServiceBiz levelServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoCompensationPowerServiceBiz compensationPowerServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoPackagingBoxServiceBiz boxServiceBiz;
|
||||
|
||||
public KukaEvent3ThreadLine2(){
|
||||
this.kukaStep3 = Executors.newScheduledThreadPool(1);
|
||||
}
|
||||
|
||||
|
||||
|
||||
private ScheduledExecutorService kukaStep3;
|
||||
|
||||
|
||||
|
||||
|
||||
/**
|
||||
* return
|
||||
* 成功： 返回相应的object对象
|
||||
* 失败： 返回null
|
||||
* */
|
||||
private Object read(S7Client s7Client,Step1Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step1Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
private Object read(S7Client s7Client, Step2Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
private Object read(S7Client s7Client, Step3Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
|
||||
public String getBoxId(String sapMaterial){
|
||||
Integer todayBoxNum = service.getTodayBoxNum()+1;
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
|
||||
todayBoxNum+=500;
|
||||
logger.info("BOXID生成Event-------现在生成boxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+"，todayBoxNum:"+formateString(todayBoxNum));
|
||||
String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
public String getErrorBoxId(String sapMaterial){
|
||||
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
String mixBoxError = "001";
|
||||
String res = "444"+sapMaterial+nowTime+mixBoxError;
|
||||
logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime);
|
||||
|
||||
return res;
|
||||
}
|
||||
|
||||
public String removeKG(String str){
|
||||
return str.substring(0,17);
|
||||
}
|
||||
|
||||
public static void main(String[] args) {
|
||||
Integer a = 102;
|
||||
Format f1 = new DecimalFormat("000");
|
||||
System.out.println(f1.format(a));
|
||||
}
|
||||
public String formateString(Integer a){
|
||||
Format f1 = new DecimalFormat("000");
|
||||
return f1.format(a);
|
||||
}
|
||||
|
||||
//return true 出现混档了，return false 没有出现混档
|
||||
private boolean isMixLevel(String[] subIds,Integer size){
|
||||
String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
|
||||
String errMsg = "以下基板ID出现混档：";
|
||||
boolean res = false;
|
||||
for(int i=0;i<size;i++){
|
||||
String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
|
||||
|
||||
if(!powerLevel.equals(correctLevel)){
|
||||
errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
|
||||
res = true;
|
||||
}
|
||||
}
|
||||
if(res){
|
||||
logger.error(errMsg);
|
||||
}
|
||||
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
|
||||
|
||||
@Override
|
||||
public void run(ApplicationArguments args) throws Exception {
|
||||
|
||||
kukaStep3.scheduleAtFixedRate(new Runnable() {
|
||||
@Override
|
||||
public void run() {
|
||||
try {
|
||||
|
||||
//调度开始
|
||||
Integer shelfIsFull = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, true);
|
||||
logger.info("");
|
||||
logger.info("================================== 现在开始执行 过程三 任务（ 开始 ） ===================================");
|
||||
if(shelfIsFull != 1){
|
||||
logger.info("装箱单打印Event------失败"+" --- "+"MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
|
||||
}else if(shelfIsFull == 2){
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
|
||||
//一. 从plc 中获取 subIdList 和 lineNum
|
||||
String boxId = (String)read(S7Client.S7_DDJ2,Step3Plc2MesVar.BoxId);
|
||||
Integer lineNum = (Integer) read(S7Client.S7_DDJ2,Step3Plc2MesVar.LineNum);
|
||||
if(boxId == null){
|
||||
logger.info("装箱单打印Event-------失败"+" --- "+"从plc里面获取到的boxId 为null");
|
||||
throw new Exception("装箱单打印Event-------boxId 为null");
|
||||
}
|
||||
logger.info("装箱单打印Event------到达站台的boxId :"+boxId);
|
||||
|
||||
//二. MES 业务
|
||||
//=============== MES 业务 开始 =================
|
||||
//1. box信息录入到box表
|
||||
boxServiceBiz.updateIsArrivedByBoxNo(1,boxId);
|
||||
logger.info("装箱单打印Event------boxId :"+boxId+"更新数据库成功");
|
||||
//=============== MES 业务 结束 =================
|
||||
|
||||
|
||||
//四. 当MES完成任务后，把MesToPlc.ShelfIsFullArrivedFinish变量置为true，告诉plc，我操作完成了
|
||||
write(S7Client.S7_DDJ2,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,true);
|
||||
logger.info("装箱单打印Event------boxId :"+boxId+"， ShelfIsFullArrivedFinish置为true 成功");
|
||||
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
|
||||
Integer subArrived2 = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, false);
|
||||
if(subArrived2 != 1){
|
||||
logger.info("装箱单打印Event------失败"+" --- "+"步骤1. MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
|
||||
}else if(subArrived2 == 2){
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
logger.info("装箱单打印Event------boxId :"+boxId+"， 监听到subArrived=false 成功");
|
||||
write(S7Client.S7_DDJ2,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,false);
|
||||
logger.info("装箱单打印Event------boxId :"+boxId+"， Even3 成功");
|
||||
|
||||
logger.info("================================== 现在开始执行 过程三 任务（ 结束 ） ===================================");
|
||||
logger.info("");
|
||||
}catch (Throwable e){
|
||||
// e.printStackTrace();
|
||||
// logger.info("装箱单打印Event 出现异常------"+e.toString());
|
||||
logger.info("装箱单打印Event--- 出现异常 : {}",e.getMessage(),e);
|
||||
}
|
||||
|
||||
}
|
||||
},1,1, TimeUnit.SECONDS);
|
||||
|
||||
}
|
||||
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step1Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step1Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
|
||||
//注意：即使now为null ，这里也不会抛出异常，这里很容易产生 空轮询。
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step2Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step2Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step3Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step3Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
}
|
||||
@@ -0,0 +1,306 @@
|
||||
package com.cnbm.dispatch.line2;
|
||||
|
||||
import cn.hutool.core.date.DateUtil;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step4.Step4Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step4.Step4Plc2MesVar;
|
||||
import com.cnbm.packing.entity.WoPowerLevel;
|
||||
import com.cnbm.packing.service.*;
|
||||
import com.cnbm.s7.s7connector.enmuc.S7Client;
|
||||
import com.cnbm.s7.s7connector.type.PlcVar;
|
||||
import org.slf4j.Logger;
|
||||
import org.slf4j.LoggerFactory;
|
||||
import org.springframework.beans.factory.annotation.Autowired;
|
||||
import org.springframework.boot.ApplicationArguments;
|
||||
import org.springframework.boot.ApplicationRunner;
|
||||
import org.springframework.core.annotation.Order;
|
||||
import org.springframework.stereotype.Component;
|
||||
|
||||
import java.text.DecimalFormat;
|
||||
import java.text.Format;
|
||||
import java.util.Date;
|
||||
import java.util.concurrent.Executors;
|
||||
import java.util.concurrent.ScheduledExecutorService;
|
||||
import java.util.concurrent.TimeUnit;
|
||||
|
||||
/**
|
||||
* @Desc: ""
|
||||
* @Author: caixiang
|
||||
* @DATE: 2022/12/23 12:33
|
||||
*/
|
||||
@Component
|
||||
@Order(value = 1)
|
||||
public class KukaEvent4ThreadLine2 implements ApplicationRunner {
|
||||
private static final Logger logger = LoggerFactory.getLogger("EVENT4NGLine2");
|
||||
|
||||
@Autowired
|
||||
DynamicDataSourceService service;
|
||||
@Autowired
|
||||
WoPowerLevelServiceBiz levelServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoCompensationPowerServiceBiz compensationPowerServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoPackagingBoxServiceBiz boxServiceBiz;
|
||||
|
||||
public KukaEvent4ThreadLine2(){
|
||||
this.kukaStep1 = Executors.newScheduledThreadPool(1);
|
||||
}
|
||||
|
||||
private ScheduledExecutorService kukaStep1;
|
||||
|
||||
|
||||
|
||||
|
||||
/**
|
||||
* return
|
||||
* 成功： 返回相应的object对象
|
||||
* 失败： 返回null
|
||||
* */
|
||||
private Object read(S7Client s7Client, Step4Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step4Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
private Object read(S7Client s7Client, Step2Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
private Object read(S7Client s7Client, Step3Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
|
||||
public String getBoxId(String sapMaterial){
|
||||
Integer todayBoxNum = service.getTodayBoxNum()+1;
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
|
||||
todayBoxNum+=500;
|
||||
logger.info("BOXID生成Event-------现在生成boxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+"，todayBoxNum:"+formateString(todayBoxNum));
|
||||
String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
public String getErrorBoxId(String sapMaterial){
|
||||
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
String mixBoxError = "001";
|
||||
String res = "444"+sapMaterial+nowTime+mixBoxError;
|
||||
logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime);
|
||||
|
||||
return res;
|
||||
}
|
||||
|
||||
public String removeKG(String str){
|
||||
return str.substring(0,17);
|
||||
}
|
||||
|
||||
public static void main(String[] args) {
|
||||
Integer a = 102;
|
||||
Format f1 = new DecimalFormat("000");
|
||||
System.out.println(f1.format(a));
|
||||
}
|
||||
public String formateString(Integer a){
|
||||
Format f1 = new DecimalFormat("000");
|
||||
return f1.format(a);
|
||||
}
|
||||
|
||||
//return true 出现混档了，return false 没有出现混档
|
||||
private boolean isMixLevel(String[] subIds,Integer size){
|
||||
String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
|
||||
String errMsg = "以下基板ID出现混档：";
|
||||
boolean res = false;
|
||||
for(int i=0;i<size;i++){
|
||||
String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
|
||||
|
||||
if(!powerLevel.equals(correctLevel)){
|
||||
errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
|
||||
res = true;
|
||||
}
|
||||
}
|
||||
if(res){
|
||||
logger.error(errMsg);
|
||||
}
|
||||
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
|
||||
|
||||
@Override
|
||||
public void run(ApplicationArguments args) throws Exception {
|
||||
|
||||
kukaStep1.scheduleAtFixedRate(new Runnable() {
|
||||
@Override
|
||||
public void run() {
|
||||
try {
|
||||
|
||||
//调度开始
|
||||
Integer subArrived = waitingForTarget(Step4Plc2MesVar.SubArrivedToMes, true);
|
||||
logger.info("");
|
||||
logger.info("================================== 现在开始执行 过程四 任务（ 开始 ） ===================================");
|
||||
if(subArrived != 1){
|
||||
logger.info("NG口基板Event--- 失败"+" --- "+" MES监听 Step4Plc2MesVar.SubArrivedToMes 是否 等于 true 失败");
|
||||
} else if (subArrived == 2) {
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
logger.info("NG口基板Event --- 成功 ---- MES监听到 Step4Plc2MesVar.SubArrivedToMes==true");
|
||||
|
||||
//一. 从plc 中获取 subId
|
||||
String subId = (String) read(S7Client.S7_DDJ2,Step4Plc2MesVar.SubIdToMes);
|
||||
Integer lineNum = 1;
|
||||
//把基板ID字符串的空格去掉，因为plc中设置的20位，但实际基板ID就是17位，因为带空格去数据库查询 有问题的。
|
||||
if(subId == null ){
|
||||
logger.info("NG口基板Event--- 失败"+" --- "+" MES采集到null值，subId:"+subId);
|
||||
}
|
||||
subId = removeKG(subId);
|
||||
logger.info("NG口基板Event --- 成功 ---- MES 从plu中 read 到基板id:"+subId);
|
||||
|
||||
//二. MES 业务
|
||||
//=============== MES 业务 开始 =================
|
||||
logger.info("================= 现在开始执行 过程四 任务 ( MES 业务 ) ( 开始 ) ==================");
|
||||
//1. 从comline数据库中获取 实际pmpp
|
||||
float pmppActual = service.getPMPPBySubId(subId);
|
||||
//2. 匹配和计算补偿功率
|
||||
float pmppCompensation = compensationPowerServiceBiz.calculCompensationPMPP(pmppActual,lineNum);
|
||||
//3. 依据补偿功率，获取工艺参数，并且把这些工艺参数传给kuka
|
||||
WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(pmppCompensation, lineNum);
|
||||
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass()));
|
||||
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc());
|
||||
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc());
|
||||
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp());
|
||||
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp());
|
||||
logger.info("NG口基板Event--- 采集到 基板ID: "+subId+", 线边号："+lineNum+"，从camline 获取到实际pmpp"+pmppActual+",计算后 补偿功率："+pmppCompensation+",dLable_Pnom: "+argByPMPP.getPowerClass() +",dLable_Voc: "+argByPMPP.getLableVoc()+",dLable_Isc: "+argByPMPP.getLableIsc()+",dLable_Vmpp: "+argByPMPP.getLableVmpp()+",dLable_Impp: "+argByPMPP.getLableImpp());
|
||||
|
||||
logger.info("================= 现在开始执行 过程四 任务 ( MES 业务 - 数据已经传给PLC ) ( 结束 ) ==================");
|
||||
//=============== MES 业务 结束 =================
|
||||
|
||||
//三. 当MES完成任务后，把MesToPlc.SubArrivedFinish变量置为true，告诉plc，我操作完成了
|
||||
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.SubArrivedFinish,true);
|
||||
logger.info("NG口基板Event--- 基板ID: "+subId+", SubArrivedFinish，置为true 成功");
|
||||
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
|
||||
Integer subArrived2 = waitingForTarget(Step4Plc2MesVar.SubArrivedToMes, false);
|
||||
if(subArrived2 != 1){
|
||||
logger.info("NG口基板Event--- 失败"+" --- "+"MES监听 Step4Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
|
||||
}else if (subArrived2 == 2) {
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
|
||||
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.SubArrivedFinish,false);
|
||||
logger.info("NG口基板Event--- 基板ID: "+subId+", SubArrivedFinish，置为 false 成功");
|
||||
logger.info("================================== 现在开始执行 过程四 任务（ 结束 ） ===================================");
|
||||
logger.info("");
|
||||
}catch (Throwable e){
|
||||
logger.info("NG口基板Event--- 出现异常 : {}",e.getMessage(),e);
|
||||
}
|
||||
}
|
||||
},1,1, TimeUnit.SECONDS);
|
||||
|
||||
|
||||
|
||||
|
||||
}
|
||||
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step4Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step4Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
|
||||
//注意：即使now为null ，这里也不会抛出异常，这里很容易产生 空轮询。
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
}
|
||||
@@ -59,6 +59,7 @@ public class PrintModelController {
|
||||
return new Result<PageData<PrintModelDTO>>().ok(page);
|
||||
}
|
||||
|
||||
|
||||
@GetMapping("{id}")
|
||||
@ApiOperation("信息")
|
||||
@PreAuthorize("@ex.hasAuthority('packing:printModel:info')")
|
||||
|
||||
@@ -2,7 +2,6 @@ package com.cnbm.packing.controller;
|
||||
|
||||
import cn.hutool.core.date.DateUtil;
|
||||
import com.baomidou.mybatisplus.core.metadata.IPage;
|
||||
import com.cnbm.admin.annotation.LogOperation;
|
||||
import com.cnbm.dispatch.enums.kuka.step1.Step1Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step1.Step1Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
|
||||
@@ -11,16 +10,13 @@ import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
|
||||
import com.cnbm.packing.dto.CamlineSubIdDTO;
|
||||
import com.cnbm.packing.dto.CamlineSubIdForImportDTO;
|
||||
import com.cnbm.packing.dto.PowerReportDTO;
|
||||
import com.cnbm.packing.dto.WoCompensationPowerDTO;
|
||||
import com.cnbm.packing.entity.WoPackagingBoxSubstrate;
|
||||
import com.cnbm.packing.mapper.WoPackagingBoxSubstrateMapper;
|
||||
import com.cnbm.packing.param.PowerReportQueryParam;
|
||||
import com.cnbm.packing.param.SubIdQueryParam;
|
||||
import com.cnbm.packing.service.DynamicDataSourceService;
|
||||
import com.cnbm.packing.service.WoPackagingBoxServiceBiz;
|
||||
import com.cnbm.packing.service.WoPackagingBoxSubstrateServiceBiz;
|
||||
import com.cnbm.packing.vo.PowerReportVo;
|
||||
import com.cnbm.packing.vo.SubIdPageVo;
|
||||
import com.cnbm.s7.entity.R;
|
||||
import com.cnbm.s7.s7connector.enmuc.S7Client;
|
||||
@@ -130,7 +126,7 @@ public class TestController {
|
||||
}
|
||||
@PostMapping("/forString")
|
||||
public R forString() throws UnsupportedEncodingException, ParseException {
|
||||
String[] s = (String[])read(S7Client.S7_KUKA,Step2Plc2MesVar.SubIdList);
|
||||
String[] s = (String[])read(S7Client.S7_DDJ1,Step2Plc2MesVar.SubIdList);
|
||||
System.out.println(Step2Plc2MesVar.SubIdList.getName()+" : "+Arrays.toString(s));
|
||||
return R.ok();
|
||||
}
|
||||
@@ -241,30 +237,61 @@ public class TestController {
|
||||
@PostMapping("/testReadAll")
|
||||
public R testReadAll() throws UnsupportedEncodingException, ParseException {
|
||||
for(Step1Plc2MesVar actual:Step1Plc2MesVar.values()){
|
||||
logger.info(read(S7Client.S7_KUKA,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_KUKA,actual).toString());
|
||||
logger.info(read(S7Client.S7_DDJ1,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ1,actual).toString());
|
||||
}
|
||||
for(Step1Mes2PlcVar actual:Step1Mes2PlcVar.values()){
|
||||
logger.info(read(S7Client.S7_KUKA,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_KUKA,actual).toString());
|
||||
logger.info(read(S7Client.S7_DDJ1,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ1,actual).toString());
|
||||
}
|
||||
|
||||
for(Step2Plc2MesVar actual:Step2Plc2MesVar.values()){
|
||||
logger.info(read(S7Client.S7_KUKA,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_KUKA,actual).toString());
|
||||
logger.info(read(S7Client.S7_DDJ1,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ1,actual).toString());
|
||||
}
|
||||
for(Step2Mes2PlcVar actual:Step2Mes2PlcVar.values()){
|
||||
logger.info(read(S7Client.S7_KUKA,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_KUKA,actual).toString());
|
||||
logger.info(read(S7Client.S7_DDJ1,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ1,actual).toString());
|
||||
}
|
||||
|
||||
for(Step3Plc2MesVar actual:Step3Plc2MesVar.values()){
|
||||
logger.info(read(S7Client.S7_KUKA,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_KUKA,actual).toString());
|
||||
logger.info(read(S7Client.S7_DDJ1,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ1,actual).toString());
|
||||
}
|
||||
for(Step3Mes2PlcVar actual:Step3Mes2PlcVar.values()){
|
||||
logger.info(read(S7Client.S7_KUKA,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_KUKA,actual).toString());
|
||||
logger.info(read(S7Client.S7_DDJ1,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ1,actual).toString());
|
||||
}
|
||||
return R.ok();
|
||||
}
|
||||
|
||||
@PostMapping("/testReadAll2")
|
||||
public R testReadAll2() throws UnsupportedEncodingException, ParseException {
|
||||
for(Step1Plc2MesVar actual:Step1Plc2MesVar.values()){
|
||||
logger.info(read(S7Client.S7_DDJ2,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ2,actual).toString());
|
||||
}
|
||||
for(Step1Mes2PlcVar actual:Step1Mes2PlcVar.values()){
|
||||
logger.info(read(S7Client.S7_DDJ2,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ2,actual).toString());
|
||||
}
|
||||
|
||||
for(Step2Plc2MesVar actual:Step2Plc2MesVar.values()){
|
||||
logger.info(read(S7Client.S7_DDJ2,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ2,actual).toString());
|
||||
}
|
||||
for(Step2Mes2PlcVar actual:Step2Mes2PlcVar.values()){
|
||||
logger.info(read(S7Client.S7_DDJ2,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ2,actual).toString());
|
||||
}
|
||||
|
||||
for(Step3Plc2MesVar actual:Step3Plc2MesVar.values()){
|
||||
logger.info(read(S7Client.S7_DDJ2,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ2,actual).toString());
|
||||
}
|
||||
for(Step3Mes2PlcVar actual:Step3Mes2PlcVar.values()){
|
||||
logger.info(read(S7Client.S7_DDJ2,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ2,actual).toString());
|
||||
}
|
||||
return R.ok();
|
||||
}
|
||||
@@ -280,32 +307,32 @@ public class TestController {
|
||||
BigDecimal isc = new BigDecimal(3.799);
|
||||
BigDecimal vmpp = new BigDecimal(46.799);
|
||||
BigDecimal impp = new BigDecimal(3.0799);
|
||||
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Pnom,new Integer(1));
|
||||
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.dLable_Pnom,new Integer(1));
|
||||
System.out.println(Step1Mes2PlcVar.dLable_Pnom.getName()+" : "+1);
|
||||
|
||||
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Voc,voc);
|
||||
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.dLable_Voc,voc);
|
||||
System.out.println(Step1Mes2PlcVar.dLable_Voc.getName()+" : "+voc.toPlainString());
|
||||
|
||||
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Isc,isc);
|
||||
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.dLable_Isc,isc);
|
||||
System.out.println(Step1Mes2PlcVar.dLable_Isc.getName()+" : "+isc.toPlainString());
|
||||
|
||||
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Vmpp,vmpp);
|
||||
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.dLable_Vmpp,vmpp);
|
||||
System.out.println(Step1Mes2PlcVar.dLable_Vmpp.getName()+" : "+vmpp.toPlainString());
|
||||
|
||||
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Impp,impp);
|
||||
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.dLable_Impp,impp);
|
||||
System.out.println(Step1Mes2PlcVar.dLable_Impp.getName()+" : "+impp.toPlainString());
|
||||
|
||||
|
||||
write(S7Client.S7_KUKA,Step2Mes2PlcVar.BoxId,"12345678901111111111");
|
||||
write(S7Client.S7_DDJ1,Step2Mes2PlcVar.BoxId,"12345678901111111111");
|
||||
System.out.println(Step2Mes2PlcVar.BoxId.getName()+" : "+"12345678901111111111");
|
||||
|
||||
write(S7Client.S7_KUKA,Step1Mes2PlcVar.SubArrivedFinish,true);
|
||||
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.SubArrivedFinish,true);
|
||||
System.out.println(Step1Mes2PlcVar.SubArrivedFinish.getName()+" : "+"true");
|
||||
|
||||
write(S7Client.S7_KUKA,Step2Mes2PlcVar.ShelfIsFullFinish,false);
|
||||
write(S7Client.S7_DDJ1,Step2Mes2PlcVar.ShelfIsFullFinish,false);
|
||||
System.out.println(Step2Mes2PlcVar.ShelfIsFullFinish.getName()+" : "+"false");
|
||||
|
||||
write(S7Client.S7_KUKA,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,true);
|
||||
write(S7Client.S7_DDJ1,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,true);
|
||||
System.out.println(Step3Mes2PlcVar.ShelfIsFullArrivedFinish.getName()+" : "+"true");
|
||||
|
||||
|
||||
|
||||
@@ -52,7 +52,6 @@ public class WoPowerLevelController {
|
||||
@PreAuthorize("@ex.hasAuthority('packing:woPowerLevel:page')")
|
||||
public Result<PageData<WoPowerLevelDTO>> page(@ApiIgnore @RequestParam Map<String, Object> params){
|
||||
PageData<WoPowerLevelDTO> page = woPowerLevelService.page(params);
|
||||
|
||||
return new Result<PageData<WoPowerLevelDTO>>().ok(page);
|
||||
}
|
||||
|
||||
@@ -61,7 +60,6 @@ public class WoPowerLevelController {
|
||||
@PreAuthorize("@ex.hasAuthority('packing:woPowerLevel:info')")
|
||||
public Result<WoPowerLevelDTO> get(@PathVariable("id") Long id){
|
||||
WoPowerLevelDTO data = woPowerLevelService.get(id);
|
||||
|
||||
return new Result<WoPowerLevelDTO>().ok(data);
|
||||
}
|
||||
|
||||
|
||||
@@ -28,6 +28,7 @@ public interface CamlineMapper {
|
||||
CamlineExtendArgDTO getExtendArgFromCamline(@Param("subId") String subId);
|
||||
|
||||
Integer getTodayBoxNum();
|
||||
Integer getTodayErrBoxNum();
|
||||
|
||||
CamlineSubIdDTO getSubIdByCamline(@Param("subId") String subId);
|
||||
|
||||
|
||||
@@ -31,6 +31,10 @@ public class DynamicDataSourceService {
|
||||
return mapper.getTodayBoxNum();
|
||||
}
|
||||
|
||||
public Integer getTodayErrBoxNum(){
|
||||
return mapper.getTodayErrBoxNum();
|
||||
}
|
||||
|
||||
@DataSource("camline")
|
||||
@Transactional
|
||||
public float getPMPPBySubId(String subId){
|
||||
|
||||
Reference in New Issue
Block a user