CaiXiang/cigs4
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Merge branch 'master' of git.picaiba.com:CaiXiang/cigs4 into yanyang

Browse Source 
 Conflicts:
	ym-packing/src/main/java/com/cnbm/dispatch/line2/KukaEvent1ThreadLine2.java
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闫阳 2023-12-20 15:04:18 +08:00
commit 558e106f17
28 changed files with 3648 additions and 578 deletions
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7
README.md
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@ -27,3 +27,10 @@
- MySQL8.0
- redis6.0+
<br>
**切换到现场环境**
- gateway 下的 application.yml 改redis地址 改成10.0.1.249那个
- gateway 下的 application-dev.yml 选用 “MySQL-local” 和 “camline系统 - local” 这两个
- packaging 下的 KukaJoinThread 要把 三个启动线程放开（kukaStep1.scheduleAtFixedRate、kukaStep2.scheduleAtFixedRate、kukaStep3.scheduleAtFixedRate）
<br>

5
pom.xml
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@ -38,7 +38,10 @@
<junit.version>4.13.2</junit.version>
<jedis.version>4.2.2</jedis.version>
<druid.version>1.2.9</druid.version>
<mybatisplus.version>3.5.1</mybatisplus.version>
<!-- <mybatisplus.version>3.5.1</mybatisplus.version>-->
<mybatisplus.version>3.5.3</mybatisplus.version>
<sqlserver.version>4.0</sqlserver.version>
<oracle.version>11.2.0.3</oracle.version>
<commons.lang.version>3.12.0</commons.lang.version>

235
ym-gateway/src/main/resources/logback.xml
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@ -15,6 +15,7 @@
<!-- <property name="logging.eqlog" value="C:/qgs_logger/s7" />-->
<property name="logging.eqlog" value="/var/log/logger/EQCommunicationLog" />
<property name="logging.eventlog" value="/var/log/logger/EventLog" />
<property name="logging.packing" value="/var/log/logger/Packing" />
<property name="logging.pathwork" value="/var/log/logger/Working" />
@ -193,6 +194,206 @@
<onMismatch>DENY</onMismatch>
</filter>
</appender>
<!-- 2线 开始 -->
<appender name="EVENT1_APPENDER_LINE2" class="ch.qos.logback.core.rolling.RollingFileAppender">
<!-- 正在记录的日志文档的路径及文档名 -->
<file>${logging.eventlog}/line2/event1/kuka-event1-log-info.log</file>
<!--日志文档输出格式-->
<encoder>
<pattern>%d{yyyy-MM-dd HH:mm:ss.SSS} [%thread] %-5level %logger{50} - %msg%n</pattern>
<charset>UTF-8</charset>
</encoder>
<rollingPolicy class="ch.qos.logback.core.rolling.SizeAndTimeBasedRollingPolicy">
<!-- rollover daily -->
<fileNamePattern>${logging.eventlog}/line2/kuka-event1-log-info-%d{yyyy-MM-dd}.%i.log</fileNamePattern>
<!-- each file should be at most 100MB, keep 60 days worth of history, but at most 20GB -->
<maxFileSize>100MB</maxFileSize>
<maxHistory>999</maxHistory>
<totalSizeCap>200GB</totalSizeCap>
</rollingPolicy>
<!-- 此日志文档只记录info级别的 -->
<filter class="ch.qos.logback.classic.filter.LevelFilter">
<level>info</level>
<onMatch>ACCEPT</onMatch>
<onMismatch>DENY</onMismatch>
</filter>
</appender>
<appender name="EVENT2_APPENDER_LINE2" class="ch.qos.logback.core.rolling.RollingFileAppender">
<!-- 正在记录的日志文档的路径及文档名 -->
<file>${logging.eventlog}/line2/event2/kuka-event2-log-info.log</file>
<!--日志文档输出格式-->
<encoder>
<pattern>%d{yyyy-MM-dd HH:mm:ss.SSS} [%thread] %-5level %logger{50} - %msg%n</pattern>
<charset>UTF-8</charset>
</encoder>
<rollingPolicy class="ch.qos.logback.core.rolling.SizeAndTimeBasedRollingPolicy">
<!-- rollover daily -->
<fileNamePattern>${logging.eventlog}/line2/kuka-event2-log-info-%d{yyyy-MM-dd}.%i.log</fileNamePattern>
<!-- each file should be at most 100MB, keep 60 days worth of history, but at most 20GB -->
<maxFileSize>100MB</maxFileSize>
<maxHistory>999</maxHistory>
<totalSizeCap>200GB</totalSizeCap>
</rollingPolicy>
<!-- 此日志文档只记录info级别的 -->
<filter class="ch.qos.logback.classic.filter.LevelFilter">
<level>info</level>
<onMatch>ACCEPT</onMatch>
<onMismatch>DENY</onMismatch>
</filter>
</appender>
<appender name="EVENT3_APPENDER_LINE2" class="ch.qos.logback.core.rolling.RollingFileAppender">
<!-- 正在记录的日志文档的路径及文档名 -->
<file>${logging.eventlog}/line2/event3/kuka-event3-log-info.log</file>
<!--日志文档输出格式-->
<encoder>
<pattern>%d{yyyy-MM-dd HH:mm:ss.SSS} [%thread] %-5level %logger{50} - %msg%n</pattern>
<charset>UTF-8</charset>
</encoder>
<rollingPolicy class="ch.qos.logback.core.rolling.SizeAndTimeBasedRollingPolicy">
<!-- rollover daily -->
<fileNamePattern>${logging.eventlog}/line2/kuka-event3-log-info-%d{yyyy-MM-dd}.%i.log</fileNamePattern>
<!-- each file should be at most 100MB, keep 60 days worth of history, but at most 20GB -->
<maxFileSize>100MB</maxFileSize>
<maxHistory>999</maxHistory>
<totalSizeCap>200GB</totalSizeCap>
</rollingPolicy>
<!-- 此日志文档只记录info级别的 -->
<filter class="ch.qos.logback.classic.filter.LevelFilter">
<level>info</level>
<onMatch>ACCEPT</onMatch>
<onMismatch>DENY</onMismatch>
</filter>
</appender>
<!-- 2线 结束 -->
<!-- 1线 开始 -->
<appender name="EVENT1_APPENDER_LINE1" class="ch.qos.logback.core.rolling.RollingFileAppender">
<!-- 正在记录的日志文档的路径及文档名 -->
<file>${logging.eventlog}/line1/event1/kuka-event1-log-info.log</file>
<!--日志文档输出格式-->
<encoder>
<pattern>%d{yyyy-MM-dd HH:mm:ss.SSS} [%thread] %-5level %logger{50} - %msg%n</pattern>
<charset>UTF-8</charset>
</encoder>
<rollingPolicy class="ch.qos.logback.core.rolling.SizeAndTimeBasedRollingPolicy">
<!-- rollover daily -->
<fileNamePattern>${logging.eventlog}/line1/kuka-event1-log-info-%d{yyyy-MM-dd}.%i.log</fileNamePattern>
<!-- each file should be at most 100MB, keep 60 days worth of history, but at most 20GB -->
<maxFileSize>100MB</maxFileSize>
<maxHistory>999</maxHistory>
<totalSizeCap>200GB</totalSizeCap>
</rollingPolicy>
<!-- 此日志文档只记录info级别的 -->
<filter class="ch.qos.logback.classic.filter.LevelFilter">
<level>info</level>
<onMatch>ACCEPT</onMatch>
<onMismatch>DENY</onMismatch>
</filter>
</appender>
<appender name="EVENT2_APPENDER_LINE1" class="ch.qos.logback.core.rolling.RollingFileAppender">
<!-- 正在记录的日志文档的路径及文档名 -->
<file>${logging.eventlog}/line1/event2/kuka-event2-log-info.log</file>
<!--日志文档输出格式-->
<encoder>
<pattern>%d{yyyy-MM-dd HH:mm:ss.SSS} [%thread] %-5level %logger{50} - %msg%n</pattern>
<charset>UTF-8</charset>
</encoder>
<rollingPolicy class="ch.qos.logback.core.rolling.SizeAndTimeBasedRollingPolicy">
<!-- rollover daily -->
<fileNamePattern>${logging.eventlog}/line1/kuka-event2-log-info-%d{yyyy-MM-dd}.%i.log</fileNamePattern>
<!-- each file should be at most 100MB, keep 60 days worth of history, but at most 20GB -->
<maxFileSize>100MB</maxFileSize>
<maxHistory>999</maxHistory>
<totalSizeCap>200GB</totalSizeCap>
</rollingPolicy>
<!-- 此日志文档只记录info级别的 -->
<filter class="ch.qos.logback.classic.filter.LevelFilter">
<level>info</level>
<onMatch>ACCEPT</onMatch>
<onMismatch>DENY</onMismatch>
</filter>
</appender>
<appender name="EVENT3_APPENDER_LINE1" class="ch.qos.logback.core.rolling.RollingFileAppender">
<!-- 正在记录的日志文档的路径及文档名 -->
<file>${logging.eventlog}/line1/event3/kuka-event3-log-info.log</file>
<!--日志文档输出格式-->
<encoder>
<pattern>%d{yyyy-MM-dd HH:mm:ss.SSS} [%thread] %-5level %logger{50} - %msg%n</pattern>
<charset>UTF-8</charset>
</encoder>
<rollingPolicy class="ch.qos.logback.core.rolling.SizeAndTimeBasedRollingPolicy">
<!-- rollover daily -->
<fileNamePattern>${logging.eventlog}/line1/kuka-event3-log-info-%d{yyyy-MM-dd}.%i.log</fileNamePattern>
<!-- each file should be at most 100MB, keep 60 days worth of history, but at most 20GB -->
<maxFileSize>100MB</maxFileSize>
<maxHistory>999</maxHistory>
<totalSizeCap>200GB</totalSizeCap>
</rollingPolicy>
<!-- 此日志文档只记录info级别的 -->
<filter class="ch.qos.logback.classic.filter.LevelFilter">
<level>info</level>
<onMatch>ACCEPT</onMatch>
<onMismatch>DENY</onMismatch>
</filter>
</appender>
<!-- 1线 结束 -->
<!-- event4 开始 -->
<appender name="EVENT4_APPENDER_LINE1" class="ch.qos.logback.core.rolling.RollingFileAppender">
<!-- 正在记录的日志文档的路径及文档名 -->
<file>${logging.eventlog}/line1/event4/kuka-ngEvent-log-info.log</file>
<!--日志文档输出格式-->
<encoder>
<pattern>%d{yyyy-MM-dd HH:mm:ss.SSS} [%thread] %-5level %logger{50} - %msg%n</pattern>
<charset>UTF-8</charset>
</encoder>
<rollingPolicy class="ch.qos.logback.core.rolling.SizeAndTimeBasedRollingPolicy">
<!-- rollover daily -->
<fileNamePattern>${logging.eventlog}/line1/kuka-ngEvent-log-info-%d{yyyy-MM-dd}.%i.log</fileNamePattern>
<!-- each file should be at most 100MB, keep 60 days worth of history, but at most 20GB -->
<maxFileSize>100MB</maxFileSize>
<maxHistory>999</maxHistory>
<totalSizeCap>200GB</totalSizeCap>
</rollingPolicy>
<!-- 此日志文档只记录info级别的 -->
<filter class="ch.qos.logback.classic.filter.LevelFilter">
<level>info</level>
<onMatch>ACCEPT</onMatch>
<onMismatch>DENY</onMismatch>
</filter>
</appender>
<appender name="EVENT4_APPENDER_LINE2" class="ch.qos.logback.core.rolling.RollingFileAppender">
<!-- 正在记录的日志文档的路径及文档名 -->
<file>${logging.eventlog}/line2/event4/kuka-ngEvent-log-info.log</file>
<!--日志文档输出格式-->
<encoder>
<pattern>%d{yyyy-MM-dd HH:mm:ss.SSS} [%thread] %-5level %logger{50} - %msg%n</pattern>
<charset>UTF-8</charset>
</encoder>
<rollingPolicy class="ch.qos.logback.core.rolling.SizeAndTimeBasedRollingPolicy">
<!-- rollover daily -->
<fileNamePattern>${logging.eventlog}/line2/kuka-ngEvent-log-info-%d{yyyy-MM-dd}.%i.log</fileNamePattern>
<!-- each file should be at most 100MB, keep 60 days worth of history, but at most 20GB -->
<maxFileSize>100MB</maxFileSize>
<maxHistory>999</maxHistory>
<totalSizeCap>200GB</totalSizeCap>
</rollingPolicy>
<!-- 此日志文档只记录info级别的 -->
<filter class="ch.qos.logback.classic.filter.LevelFilter">
<level>info</level>
<onMatch>ACCEPT</onMatch>
<onMismatch>DENY</onMismatch>
</filter>
</appender>
<!-- event4 结束 -->
<!-- 2.3 level为 WARN 日志，时间滚动输出 -->
<appender name="WARN_FILE" class="ch.qos.logback.core.rolling.RollingFileAppender">
@ -405,6 +606,40 @@
<appender-ref ref="EQ_COMM_LOG_ERROR_FILE" />
</logger>
<!-- LINE2 开始 -->
<logger name="EVENT1Line2" level="INFO" additivity="false">
<appender-ref ref="EVENT1_APPENDER_LINE2" />
</logger>
<logger name="EVENT2Line2" level="INFO" additivity="false">
<appender-ref ref="EVENT2_APPENDER_LINE2" />
</logger>
<logger name="EVENT3Line2" level="INFO" additivity="false">
<appender-ref ref="EVENT3_APPENDER_LINE2" />
</logger>
<!-- LINE2 结束 -->
<!-- LINE4NG 开始 -->
<logger name="EVENT4NGLine1" level="INFO" additivity="false">
<appender-ref ref="EVENT4_APPENDER_LINE1" />
</logger>
<logger name="EVENT4NGLine2" level="INFO" additivity="false">
<appender-ref ref="EVENT4_APPENDER_LINE2" />
</logger>
<!-- LINE4NG 结束 -->
<!-- LINE1 开始 -->
<logger name="EVENT1Line1" level="INFO" additivity="false">
<appender-ref ref="EVENT1_APPENDER_LINE1" />
</logger>
<logger name="EVENT2Line1" level="INFO" additivity="false">
<appender-ref ref="EVENT2_APPENDER_LINE1" />
</logger>
<logger name="EVENT3Line1" level="INFO" additivity="false">
<appender-ref ref="EVENT3_APPENDER_LINE1" />
</logger>
<!-- LINE1 结束 -->
<logger name="com.cnbm.packing" additivity="false">
<appender-ref ref="PACKING_LOG_DEBUG_FILE" />
<appender-ref ref="PACKING_LOG_INFO_FILE" />

539
ym-packing/src/main/java/com/cnbm/dispatch/KukaJoinThread.java
View File

@ -1,539 +0,0 @@
//package com.cnbm.dispatch;
//
//import cn.hutool.core.date.DateUtil;
//import com.cnbm.dispatch.enums.kuka.step1.Step1Mes2PlcVar;
//import com.cnbm.dispatch.enums.kuka.step1.Step1Plc2MesVar;
//import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
//import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
//import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
//import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
//import com.cnbm.packing.dto.CamlineExtendArgDTO;
//import com.cnbm.packing.dto.CamlineSubIdDTO;
//import com.cnbm.packing.entity.WoPackagingBox;
//import com.cnbm.packing.entity.WoPackagingBoxSubstrate;
//import com.cnbm.packing.entity.WoPowerLevel;
//import com.cnbm.packing.service.*;
//import com.cnbm.s7.s7connector.enmuc.S7Client;
//import com.cnbm.s7.s7connector.type.PlcVar;
//import io.swagger.models.auth.In;
//import org.slf4j.Logger;
//import org.slf4j.LoggerFactory;
//import org.springframework.beans.factory.annotation.Autowired;
//import org.springframework.boot.ApplicationArguments;
//import org.springframework.boot.ApplicationRunner;
//import org.springframework.core.annotation.Order;
//import org.springframework.stereotype.Component;
//
//import java.text.DecimalFormat;
//import java.text.Format;
//import java.time.LocalDateTime;
//import java.util.Arrays;
//import java.util.Date;
//import java.util.concurrent.Executors;
//import java.util.concurrent.ScheduledExecutorService;
//import java.util.concurrent.TimeUnit;
//
///**
// * @Desc: ""
// * @Author: caixiang
// * @DATE: 2022/12/23 12:33
// */
//@Component
//@Order(value = 1)
//public class KukaJoinThread implements ApplicationRunner {
// private static final Logger logger = LoggerFactory.getLogger(KukaJoinThread.class);
//
// @Autowired
// DynamicDataSourceService service;
// @Autowired
// WoPowerLevelServiceBiz levelServiceBiz;
//
// @Autowired
// WoCompensationPowerServiceBiz compensationPowerServiceBiz;
//
// @Autowired
// WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
//
// @Autowired
// WoPackagingBoxServiceBiz boxServiceBiz;
//
// public KukaJoinThread(){
// this.kukaStep1 = Executors.newScheduledThreadPool(1);
// this.kukaStep2 = Executors.newScheduledThreadPool(1);
// this.kukaStep3 = Executors.newScheduledThreadPool(1);
// }
//
// private ScheduledExecutorService kukaStep1;
// private ScheduledExecutorService kukaStep2;
// private ScheduledExecutorService kukaStep3;
//
//
//
//
// /**
// * return
// * 成功： 返回相应的object对象
// * 失败： 返回null
// * */
// private Object read(S7Client s7Client,Step1Plc2MesVar var) {
// try {
// return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
// }catch (Exception e){
// logger.error("host:"+s7Client.getHost()+" ; read 操作出现问题: "+e.getMessage());
// e.printStackTrace();
// return null;
// }
// }
// private void write(S7Client s7Client, Step1Mes2PlcVar var, Object newValue) {
// if(var.getType().equals(PlcVar.STRING_Array)){
// String[] s = (String[])newValue;
// String[] ss = (String[])newValue;
// if(s.length > var.getLength() ){
// ss = new String[var.getLength()];
// for(int i=0;i< var.getLength();i++){
// ss[i] = s[i];
// }
// }
// s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
// }else {
// s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
// }
// }
//
// private Object read(S7Client s7Client, Step2Plc2MesVar var) {
// try {
// return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
// }catch (Exception e){
// logger.error("host:"+s7Client.getHost()+" ; read 操作出现问题: "+e.getMessage());
// e.printStackTrace();
// return null;
// }
// }
// private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
// if(var.getType().equals(PlcVar.STRING_Array)){
// String[] s = (String[])newValue;
// String[] ss = (String[])newValue;
// if(s.length > var.getLength() ){
// ss = new String[var.getLength()];
// for(int i=0;i< var.getLength();i++){
// ss[i] = s[i];
// }
// }
// s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
// }else {
// s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
// }
// }
//
// private Object read(S7Client s7Client, Step3Plc2MesVar var) {
// try {
// return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
// }catch (Exception e){
// logger.error("host:"+s7Client.getHost()+" ; read 操作出现问题: "+e.getMessage());
// e.printStackTrace();
// return null;
// }
// }
// private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
// if(var.getType().equals(PlcVar.STRING_Array)){
// String[] s = (String[])newValue;
// String[] ss = (String[])newValue;
// if(s.length > var.getLength() ){
// ss = new String[var.getLength()];
// for(int i=0;i< var.getLength();i++){
// ss[i] = s[i];
// }
// }
// s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
// }else {
// s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
// }
// }
//
//
// public String getBoxId(String sapMaterial){
// Integer todayBoxNum = service.getTodayBoxNum()+1;
// String nowTime = DateUtil.format(new Date(), "yyMMdd");
//
// todayBoxNum+=500;
// String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
// return res;
// }
//
//
// public String getErrorBoxId(String sapMaterial){
//
// String nowTime = DateUtil.format(new Date(), "yyMMdd");
// String mixBoxError = "001";
// String res = "Err"+sapMaterial+nowTime+mixBoxError;
// return res;
// }
//
// public String removeKG(String str){
// return str.substring(0,17);
// }
//
// public static void main(String[] args) {
// Integer a = 102;
// Format f1 = new DecimalFormat("000");
// System.out.println(f1.format(a));
// }
// public String formateString(Integer a){
// Format f1 = new DecimalFormat("000");
// return f1.format(a);
// }
//
// //return true 出现混档了，return false 没有出现混档
// private boolean isMixLevel(String[] subIds,Integer size){
// String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
// String errMsg = "以下基板ID出现混档：";
// boolean res = false;
// for(int i=0;i<size;i++){
// String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
//
// if(!powerLevel.equals(correctLevel)){
// errMsg+="基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
// res = true;
// }
// }
// if(res){
// logger.error(errMsg);
// }
//
// return res;
// }
//
// @Override
// public void run(ApplicationArguments args) throws Exception {
//
// kukaStep1.scheduleAtFixedRate(new Runnable() {
// @Override
// public void run() {
// try {
//
// //调度开始
//// logger.info("");
//// logger.info("================= 现在开始执行 过程一 任务 ==================");
// Integer subArrived = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, true);
// if(subArrived != 1){
// logger.info("标签打印Event--- 失败"+" --- "+" MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
// }
//
// //一. 从plc 中获取 subId 和 lineNum
// String subId = (String) read(S7Client.S7_KUKA,Step1Plc2MesVar.SubIdToMes);
// Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step1Plc2MesVar.LineNum);
// //把基板ID字符串的空格去掉，因为plc中设置的20位，但实际基板ID就是17位，因为带空格去数据库查询 有问题的。
// subId = removeKG(subId);
//
// //二. MES 业务
// //=============== MES 业务 开始 =================
// //1. 从comline数据库中获取 实际pmpp
// float pmppActual = service.getPMPPBySubId(subId);
// //2. 匹配和计算补偿功率
// float pmppCompensation = compensationPowerServiceBiz.calculCompensationPMPP(pmppActual,lineNum);
// //3. 依据补偿功率，获取工艺参数，并且把这些工艺参数传给kuka
// WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(pmppCompensation, lineNum);
// write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass()));
// write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc());
// write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc());
// write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp());
// write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp());
// logger.info("标签打印Event--- 采集到 基板ID: "+subId+", 线边号："+lineNum+"，从camline 获取到实际pmpp"+pmppActual+",计算后 补偿功率："+pmppCompensation+",dLable_Pnom: "+argByPMPP.getPowerClass() +",dLable_Voc: "+argByPMPP.getLableVoc()+",dLable_Isc: "+argByPMPP.getLableIsc()+",dLable_Vmpp: "+argByPMPP.getLableVmpp()+",dLable_Impp: "+argByPMPP.getLableImpp());
//
//
//
// //4. 把基板录到数据库
// WoPackagingBoxSubstrate woPackagingBoxSubstrate = new WoPackagingBoxSubstrate();
// woPackagingBoxSubstrate.setLineBody(lineNum);
// woPackagingBoxSubstrate.setPowerLevel(argByPMPP.getPowerClass());
// woPackagingBoxSubstrate.setSapMaterial(argByPMPP.getSapMaterialNum());
// woPackagingBoxSubstrate.setWoSubstrateId(subId);
// woPackagingBoxSubstrate.setActualPmpp(pmppActual);
// woPackagingBoxSubstrate.setCreateTime(LocalDateTime.now());
// woPackagingBoxSubstrate.setPmpp(pmppCompensation);
//
//
// //5. 从camline那里获取可变字段
// CamlineExtendArgDTO extendArgFromCamline = service.getExtendArgFromCamline(subId);
// logger.info("标签打印Event--- 基板ID: "+subId+", 从camline获取PID16~PID22 的实测数据 成功, 数据内容:"+extendArgFromCamline.toString());
// woPackagingBoxSubstrate.setLastUpdateTime(extendArgFromCamline.getLastUpdateTime());
//
// woPackagingBoxSubstrate.setOrderName(extendArgFromCamline.getOrderName());
// woPackagingBoxSubstrate.setBinclassFl1(extendArgFromCamline.getBinclassFl1());
// woPackagingBoxSubstrate.setBinclassFl2(extendArgFromCamline.getBinclassFl2());
// woPackagingBoxSubstrate.setEtaFl1(extendArgFromCamline.getEtaFl1());
// woPackagingBoxSubstrate.setEtaFl2(extendArgFromCamline.getEtaFl2());
// woPackagingBoxSubstrate.setFfFl1(extendArgFromCamline.getFfFl1());
// woPackagingBoxSubstrate.setFfFl2(extendArgFromCamline.getFfFl2());
// woPackagingBoxSubstrate.setImppFl1(extendArgFromCamline.getImppFl1());
// woPackagingBoxSubstrate.setImppFl2(extendArgFromCamline.getImppFl2());
// woPackagingBoxSubstrate.setInsolflashcontrolFl1(extendArgFromCamline.getInsolflashcontrolFl1());
// woPackagingBoxSubstrate.setInsolflashcontrolFl2(extendArgFromCamline.getInsolflashcontrolFl2());
// woPackagingBoxSubstrate.setInsolmppFl1(extendArgFromCamline.getInsolmppFl1());
// woPackagingBoxSubstrate.setInsolmppFl2(extendArgFromCamline.getInsolmppFl2());
// woPackagingBoxSubstrate.setInsolvocFl1(extendArgFromCamline.getInsolvocFl1());
// woPackagingBoxSubstrate.setInsolvocFl2(extendArgFromCamline.getInsolvocFl2());
// woPackagingBoxSubstrate.setInsolFl1(extendArgFromCamline.getInsolFl1());
// woPackagingBoxSubstrate.setInsolFl2(extendArgFromCamline.getInsolFl2());
// woPackagingBoxSubstrate.setIscFl1(extendArgFromCamline.getIscFl1());
// woPackagingBoxSubstrate.setIscFl2(extendArgFromCamline.getIscFl2());
// woPackagingBoxSubstrate.setMeasTimeFl1(extendArgFromCamline.getMeasTimeFl1());
// woPackagingBoxSubstrate.setMeasTimeFl2(extendArgFromCamline.getMeasTimeFl2());
// woPackagingBoxSubstrate.setPmppFl1(extendArgFromCamline.getPmppFl1());
// woPackagingBoxSubstrate.setPmppFl2(extendArgFromCamline.getPmppFl2());
// woPackagingBoxSubstrate.setTcellFl1(extendArgFromCamline.getTcellFl1());
// woPackagingBoxSubstrate.setTcellFl2(extendArgFromCamline.getTcellFl2());
// woPackagingBoxSubstrate.setTmonicellFl1(extendArgFromCamline.getTmonicellFl1());
// woPackagingBoxSubstrate.setTmonicellFl2(extendArgFromCamline.getTmonicellFl2());
// woPackagingBoxSubstrate.setUmppFl1(extendArgFromCamline.getUmppFl1());
// woPackagingBoxSubstrate.setUmppFl2(extendArgFromCamline.getUmppFl2());
// woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl1());
// woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl2());
//
// substrateServiceBiz.insert(woPackagingBoxSubstrate);
// logger.info("标签打印Event--- 基板ID: "+subId+", 录入数据库成功");
// //=============== MES 业务 结束 =================
//
// //三. 当MES完成任务后，把MesToPlc.SubArrivedFinish变量置为true，告诉plc，我操作完成了
// write(S7Client.S7_KUKA,Step1Mes2PlcVar.SubArrivedFinish,true);
// logger.info("标签打印Event--- 基板ID: "+subId+", SubArrivedFinish，置为true 成功");
// //四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
// Integer subArrived2 = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, false);
// if(subArrived2 != 1){
// logger.info("标签打印Event--- 失败"+" --- "+"MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
// }
//
// write(S7Client.S7_KUKA,Step1Mes2PlcVar.SubArrivedFinish,false);
// logger.info("标签打印Event--- 基板ID: "+subId+", SubArrivedFinish，置为 false 成功, Event1 成功结束");
//
// }catch (Throwable e){
// e.printStackTrace();
// logger.info("标签打印Event--- 出现异常 :"+e.toString());
// }
// }
// },1,1, TimeUnit.SECONDS);
//
// kukaStep2.scheduleAtFixedRate(new Runnable() {
// @Override
// public void run() {
// try {
//
// //调度开始
// Integer shelfIsFull = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, true);
// if(shelfIsFull != 1){
// logger.info("BOXID生成Event-------失败"+" --- "+"MES监听 Step2Plc2MesVar.ShelfIsFull 是否 等于 1 失败");
// }
//
// //一. 从plc 中获取 subIdList 和 lineNum
// String[] subIdList = (String[])read(S7Client.S7_KUKA,Step2Plc2MesVar.SubIdList);
// Integer listSize = (Integer)read(S7Client.S7_KUKA,Step2Plc2MesVar.PackageNumberSet)-1;
//
//
// //二. MES 业务
// //=============== MES 业务 开始 =================
// //1.MES 生成BoxId
// if(subIdList.length<=0){
// logger.info("BOXID生成Event-------失败"+" --- "+"从plc里面获取到的基板列表 为空");
// throw new Exception("BOXID生成Event-------kuka机械手 取到了空箱");
// }
// //真实的基板ID 就是17位的，plc读取过来，有空格，要把后面3位空格去掉就行了。
// for(int i=0;i<subIdList.length;i++){
// subIdList[i] = removeKG(subIdList[i]);
// }
// logger.info("BOXID生成Event-------获取到基板列表："+ Arrays.toString(subIdList)+",基板数量:"+listSize);
//
// WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIdList[0]);
//
// //如果我们系统中找不到这块基板那么就去camline里面找
// if(bySubId == null){
// logger.info("我们数据库 依据 subIdList[0] id 查询不到相关信息，现在去camline 数据库查询相关信息。");
// //todo
// CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIdList[0]);
// bySubId = new WoPackagingBoxSubstrate();
// bySubId.setPowerLevel(subIdByCamline.getPowerLevel());
// bySubId.setSapMaterial(subIdByCamline.getSapMaterial());
// bySubId.setLineBody(2);
// }
//
// //校验是否存在混档位情况
// String boxId = "";
// if(isMixLevel(subIdList,listSize)){
// //出现混档
// boxId = getErrorBoxId(bySubId.getSapMaterial());
// }else {
// //正常情况
// boxId = getBoxId(bySubId.getSapMaterial());
// }
//
// logger.info("BOXID生成Event-------mes 生成的boxId :"+ boxId);
// //2. 依次update 基板表，把boxId 赋予这些基板
// for(int i=0;i<listSize;i++){
// substrateServiceBiz.updatePackagingBoxIdAndSlotByWoSubstrateId(boxId,(i+1),subIdList[i]);
// }
// //3.去camline数据库 查询此基板ID 对应的订单
// String orderNameBySubId = service.getOrderNameBySubId(subIdList[0]);
// //4. box信息录入到box表
// WoPackagingBox woPackagingBox = new WoPackagingBox();
// woPackagingBox.setBoxNo(boxId);
// woPackagingBox.setSubstrateQuantity(listSize);
// woPackagingBox.setPackagingTime(LocalDateTime.now());
// woPackagingBox.setPowerLevel(bySubId.getPowerLevel());
// woPackagingBox.setLineBody(bySubId.getLineBody());
// woPackagingBox.setSapMaterial(bySubId.getSapMaterial());
// woPackagingBox.setOrderNum(orderNameBySubId);
// //1-手动模式，2-自动模式
// woPackagingBox.setModel(2);
// woPackagingBox.setCreateTime(LocalDateTime.now());
// woPackagingBox.setPackagingTime(LocalDateTime.now());
// boxServiceBiz.insert(woPackagingBox);
// logger.info("BOXID生成Event-------boxId :"+ boxId+"写入数据库成功");
// //=============== MES 业务 结束 =================
//
// //三. 把生成的BoxId 告诉kuka
// write(S7Client.S7_KUKA,Step2Mes2PlcVar.BoxId,boxId);
// logger.info("BOXID生成Event-------boxId :"+ boxId+"传给PLC 成功");
//
// //四. 当MES完成任务后，把MesToPlc.ShelfIsFullFinish变量置为true，告诉plc，我操作完成了
// write(S7Client.S7_KUKA,Step2Mes2PlcVar.ShelfIsFullFinish,true);
// logger.info("BOXID生成Event-------boxId :"+ boxId+"ShelfIsFullFinish 置为true 成功");
// //四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
// Integer subArrived2 = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, false);
// if(subArrived2 != 1){
// logger.info("BOXID生成Event-------失败"+" --- "+"步骤1. MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
// }
// write(S7Client.S7_KUKA,Step2Mes2PlcVar.ShelfIsFullFinish,false);
// logger.info("BOXID生成Event-------boxId :"+ boxId+"ShelfIsFullFinish 置为false 成功,Event2 成功结束");
// }catch (Throwable e){
// e.printStackTrace();
// logger.info("BOXID生成Event------- 出现异常:" + e.toString());
// }
// }
// },1,1, TimeUnit.SECONDS);
//
// kukaStep3.scheduleAtFixedRate(new Runnable() {
// @Override
// public void run() {
// try {
//
// //调度开始
// Integer shelfIsFull = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, true);
// if(shelfIsFull != 1){
// logger.info("装箱单打印Event------失败"+" --- "+"MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
// }
//
// //一. 从plc 中获取 subIdList 和 lineNum
// String boxId = (String)read(S7Client.S7_KUKA,Step3Plc2MesVar.BoxId);
// Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step3Plc2MesVar.LineNum);
// logger.info("装箱单打印Event------到达站台的boxId :"+boxId);
//
// //二. MES 业务
// //=============== MES 业务 开始 =================
// //1. box信息录入到box表
// boxServiceBiz.updateIsArrivedByBoxNo(1,boxId);
// logger.info("装箱单打印Event------boxId :"+boxId+"更新数据库成功");
// //=============== MES 业务 结束 =================
//
//
// //四. 当MES完成任务后，把MesToPlc.ShelfIsFullArrivedFinish变量置为true，告诉plc，我操作完成了
// write(S7Client.S7_KUKA,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,true);
// logger.info("装箱单打印Event------boxId :"+boxId+"， ShelfIsFullArrivedFinish置为true 成功");
// //四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
// Integer subArrived2 = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, false);
// if(subArrived2 != 1){
// logger.info("装箱单打印Event------失败"+" --- "+"步骤1. MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
// }
// logger.info("装箱单打印Event------boxId :"+boxId+"， 监听到subArrived=false 成功");
// write(S7Client.S7_KUKA,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,false);
// logger.info("装箱单打印Event------boxId :"+boxId+"， Even3 成功");
// }catch (Throwable e){
// e.printStackTrace();
// logger.info("装箱单打印Event 出现异常------"+e.toString());
// }
//
// }
// },1,1, TimeUnit.SECONDS);
//
// }
//
// /**
// *
// * arg:
// * Step1Plc2MesVar 参数类型
// * targetValue 目的值
// * return:
// * 2 s7 访问异常;
// * 1 成功;
// * */
// private Integer waitingForTarget(Step1Plc2MesVar var, Boolean targetValue) {
// Integer res = 0;
// while (true){
// try {
// Boolean now = (Boolean) read(S7Client.S7_KUKA,var);
// if(targetValue.equals(now)){
// res = 1;
// break;
// }
// Thread.sleep(200);
// }catch (Exception e){
// logger.info("S7 数据采集 异常。");
// res = 2;
// break;
// }
// }
// return res;
// }
// /**
// *
// * arg:
// * Step2Plc2MesVar 参数类型
// * targetValue 目的值
// * return:
// * 2 s7 访问异常;
// * 1 成功;
// * */
// private Integer waitingForTarget(Step2Plc2MesVar var, Boolean targetValue) {
// Integer res = 0;
// while (true){
// try {
// Boolean now = (Boolean) read(S7Client.S7_KUKA,var);
// if(targetValue.equals(now)){
// res = 1;
// break;
// }
// Thread.sleep(200);
// }catch (Exception e){
// logger.info("S7 数据采集 异常。");
// res = 2;
// break;
// }
// }
// return res;
// }
// /**
// *
// * arg:
// * Step3Plc2MesVar 参数类型
// * targetValue 目的值
// * return:
// * 2 s7 访问异常;
// * 1 成功;
// * */
// private Integer waitingForTarget(Step3Plc2MesVar var, Boolean targetValue) {
// Integer res = 0;
// while (true){
// try {
// Boolean now = (Boolean) read(S7Client.S7_KUKA,var);
// if(targetValue.equals(now)){
// res = 1;
// break;
// }
// Thread.sleep(200);
// }catch (Exception e){
// logger.info("S7 数据采集 异常。");
// res = 2;
// break;
// }
// }
// return res;
// }
//}

3
ym-packing/src/main/java/com/cnbm/dispatch/enums/kuka/step1/Step1Mes2PlcVar.java
View File

@ -16,9 +16,6 @@ public enum Step1Mes2PlcVar {
dLable_Isc("dLable_Isc", PlcVar.REAL,1, DaveArea.DB,2000,36,0),
dLable_Vmpp("dLable_Vmpp", PlcVar.REAL,1, DaveArea.DB,2000,40,0),
dLable_Impp("dLable_Vmpp", PlcVar.REAL,1, DaveArea.DB,2000,44,0),
;
private String name;

1
ym-packing/src/main/java/com/cnbm/dispatch/enums/kuka/step1/Step1Plc2MesVar.java
View File

@ -14,7 +14,6 @@ public enum Step1Plc2MesVar {
SubIdToMes("SubIdToMes",PlcVar.STRING,1,DaveArea.DB,2000,2,0,20),
LineNum("LineNum", PlcVar.UINT,1, DaveArea.DB,2000,24,0),
;
private String name;

90
ym-packing/src/main/java/com/cnbm/dispatch/enums/kuka/step4/Step4Mes2PlcVar.java Normal file
View File

@ -0,0 +1,90 @@
package com.cnbm.dispatch.enums.kuka.step4;
import com.cnbm.s7.s7connector.api.DaveArea;
import com.cnbm.s7.s7connector.type.PlcVar;
/**
* @Desc: ""
* @Author: caixiang
* @DATE: 2023/2/21 19:35
*/
public enum Step4Mes2PlcVar {
SubArrivedFinish("SubArrivedFinish", PlcVar.BOOL,1, DaveArea.DB,2001,24,0),
dLable_Pnom("dLable_Pnom", PlcVar.DINT,1, DaveArea.DB,2001,26,0),
dLable_Voc("dLable_Voc", PlcVar.REAL,1, DaveArea.DB,2001,30,0),
dLable_Isc("dLable_Isc", PlcVar.REAL,1, DaveArea.DB,2001,34,0),
dLable_Vmpp("dLable_Vmpp", PlcVar.REAL,1, DaveArea.DB,2001,38,0),
dLable_Impp("dLable_Vmpp", PlcVar.REAL,1, DaveArea.DB,2001,42,0),
;
private String name;
private DaveArea area;
private Integer areaNumber;
private Integer byteOffset;
private Integer bitOffset;
private PlcVar type;
//length = 1代表 非数组;;; length > 1 代表数组 ;; 注意 length这个参数 是实际plc中 数组的长度，和read操作相关
//如果是String 类型不用填length 只需要填string类型的起始位置就行了，我会自己去取数据长度（也就是说这里的length并不是string 的长度）。
private Integer length;
//这个字段只是给 字符串变量 和 字符串数组 用, 这个字段是plc中设置的最大String长度
private Integer strSize;
Step4Mes2PlcVar(String name, PlcVar type, Integer length, DaveArea area, Integer areaNumber, Integer byteOffset, Integer bitOffset){
this.name = name;
this.type = type;
this.length = length;
this.area = area;
this.areaNumber = areaNumber;
this.byteOffset = byteOffset;
this.bitOffset = bitOffset;
this.strSize = 0;
}
Step4Mes2PlcVar(String name, PlcVar type, Integer length, DaveArea area, Integer areaNumber, Integer byteOffset, Integer bitOffset, Integer strSize){
this.name = name;
this.type = type;
this.length = length;
this.area = area;
this.areaNumber = areaNumber;
this.byteOffset = byteOffset;
this.bitOffset = bitOffset;
this.strSize = strSize;
}
public Integer getStrSize() {
return strSize;
}
public void setStrSize(Integer strSize) {
this.strSize = strSize;
}
public String getName() {
return name;
}
public DaveArea getArea() {
return area;
}
public Integer getAreaNumber() {
return areaNumber;
}
public Integer getBitOffset() {
return bitOffset;
}
public Integer getByteOffset() {
return byteOffset;
}
public PlcVar getType() {
return type;
}
public Integer getLength() {
return length;
}
}

87
ym-packing/src/main/java/com/cnbm/dispatch/enums/kuka/step4/Step4Plc2MesVar.java Normal file
View File

@ -0,0 +1,87 @@
package com.cnbm.dispatch.enums.kuka.step4;
import com.cnbm.s7.s7connector.api.DaveArea;
import com.cnbm.s7.s7connector.type.PlcVar;
/**
* @Desc: ""
* @Author: caixiang
* @DATE: 2023/2/21 19:35
*/
public enum Step4Plc2MesVar {
SubArrivedToMes("SubArrivedToMes", PlcVar.BOOL,1, DaveArea.DB,2001,0,0),
SubIdToMes("SubIdToMes",PlcVar.STRING,1,DaveArea.DB,2001,2,0,20),
;
private String name;
private DaveArea area;
private Integer areaNumber;
private Integer byteOffset;
private Integer bitOffset;
private PlcVar type;
//length = 1代表 非数组;;; length > 1 代表数组 ;; 注意 length这个参数 是实际plc中 数组的长度，和read操作相关
//如果是String 类型不用填length 只需要填string类型的起始位置就行了，我会自己去取数据长度（也就是说这里的length并不是string 的长度）。
private Integer length;
//这个字段只是给 字符串变量 和 字符串数组 用, 这个字段是plc中设置的最大String长度
private Integer strSize;
Step4Plc2MesVar(String name, PlcVar type, Integer length, DaveArea area, Integer areaNumber, Integer byteOffset, Integer bitOffset){
this.name = name;
this.type = type;
this.length = length;
this.area = area;
this.areaNumber = areaNumber;
this.byteOffset = byteOffset;
this.bitOffset = bitOffset;
this.strSize = 0;
}
Step4Plc2MesVar(String name, PlcVar type, Integer length, DaveArea area, Integer areaNumber, Integer byteOffset, Integer bitOffset, Integer strSize){
this.name = name;
this.type = type;
this.length = length;
this.area = area;
this.areaNumber = areaNumber;
this.byteOffset = byteOffset;
this.bitOffset = bitOffset;
this.strSize = strSize;
}
public Integer getStrSize() {
return strSize;
}
public void setStrSize(Integer strSize) {
this.strSize = strSize;
}
public String getName() {
return name;
}
public DaveArea getArea() {
return area;
}
public Integer getAreaNumber() {
return areaNumber;
}
public Integer getBitOffset() {
return bitOffset;
}
public Integer getByteOffset() {
return byteOffset;
}
public PlcVar getType() {
return type;
}
public Integer getLength() {
return length;
}
}

416
ym-packing/src/main/java/com/cnbm/dispatch/line1/KukaEvent1ThreadLine1.java Normal file
View File

@ -0,0 +1,416 @@
package com.cnbm.dispatch.line1;
import cn.hutool.core.date.DateUtil;
import com.cnbm.dispatch.enums.kuka.step1.Step1Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step1.Step1Plc2MesVar;
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
import com.cnbm.packing.dto.CamlineExtendArgDTO;
import com.cnbm.packing.entity.WoPackagingBoxSubstrate;
import com.cnbm.packing.entity.WoPowerLevel;
import com.cnbm.packing.service.*;
import com.cnbm.s7.s7connector.enmuc.S7Client;
import com.cnbm.s7.s7connector.type.PlcVar;
import org.slf4j.Logger;
import org.slf4j.LoggerFactory;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.boot.ApplicationArguments;
import org.springframework.boot.ApplicationRunner;
import org.springframework.core.annotation.Order;
import org.springframework.stereotype.Component;
import java.text.DecimalFormat;
import java.text.Format;
import java.time.LocalDateTime;
import java.util.Date;
import java.util.concurrent.Executors;
import java.util.concurrent.ScheduledExecutorService;
import java.util.concurrent.TimeUnit;
/**
* @Desc: ""
* @Author: caixiang
* @DATE: 2022/12/23 12:33
*/
@Component
@Order(value = 1)
public class KukaEvent1ThreadLine1 implements ApplicationRunner {
private static final Logger logger = LoggerFactory.getLogger("EVENT1Line1");
@Autowired
DynamicDataSourceService service;
@Autowired
WoPowerLevelServiceBiz levelServiceBiz;
@Autowired
WoCompensationPowerServiceBiz compensationPowerServiceBiz;
@Autowired
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
@Autowired
WoPackagingBoxServiceBiz boxServiceBiz;
public KukaEvent1ThreadLine1(){
this.kukaStep1 = Executors.newScheduledThreadPool(1);
}
private ScheduledExecutorService kukaStep1;
/**
* return
* 成功： 返回相应的object对象
* 失败： 返回null
* */
private Object read(S7Client s7Client,Step1Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step1Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
private Object read(S7Client s7Client, Step2Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
private Object read(S7Client s7Client, Step3Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
public String getBoxId(String sapMaterial){
Integer todayBoxNum = service.getTodayBoxNum()+1;
String nowTime = DateUtil.format(new Date(), "yyMMdd");
todayBoxNum+=500;
logger.info("BOXID生成Event-------现在生成boxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+"，todayBoxNum:"+formateString(todayBoxNum));
String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
return res;
}
public String getErrorBoxId(String sapMaterial){
String nowTime = DateUtil.format(new Date(), "yyMMdd");
String mixBoxError = "001";
String res = "444"+sapMaterial+nowTime+mixBoxError;
logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime);
return res;
}
public String removeKG(String str){
return str.substring(0,17);
}
public static void main(String[] args) {
Integer a = 102;
Format f1 = new DecimalFormat("000");
System.out.println(f1.format(a));
}
public String formateString(Integer a){
Format f1 = new DecimalFormat("000");
return f1.format(a);
}
//return true 出现混档了，return false 没有出现混档
private boolean isMixLevel(String[] subIds,Integer size){
String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
String errMsg = "以下基板ID出现混档：";
boolean res = false;
for(int i=0;i<size;i++){
String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
if(!powerLevel.equals(correctLevel)){
errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
res = true;
}
}
if(res){
logger.error(errMsg);
}
return res;
}
@Override
public void run(ApplicationArguments args) throws Exception {
kukaStep1.scheduleAtFixedRate(new Runnable() {
@Override
public void run() {
try {
//调度开始
Integer subArrived = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, true);
logger.info("");
logger.info("================================== 现在开始执行 过程一 任务（ 开始 ） ===================================");
if(subArrived != 1){
logger.info("标签打印Event--- 失败"+" --- "+" MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
} else if (subArrived == 2) {
throw new Exception("MES 监听值出现异常。");
}
logger.info("标签打印Event --- 成功 ---- MES监听到 SubArrivedToMes==true");
//一. 从plc 中获取 subId 和 lineNum
String subId = (String) read(S7Client.S7_DDJ1,Step1Plc2MesVar.SubIdToMes);
Integer lineNum = (Integer) read(S7Client.S7_DDJ1,Step1Plc2MesVar.LineNum);
//把基板ID字符串的空格去掉，因为plc中设置的20位，但实际基板ID就是17位，因为带空格去数据库查询 有问题的。
if(subId == null || lineNum == null){
logger.info("标签打印Event--- 失败"+" --- "+" MES采集到null值，subId:"+subId+",lineNum:"+lineNum);
}
subId = removeKG(subId);
logger.info("标签打印Event --- 成功 ---- MES 从plu中 read 到基板id:"+subId);
//二. MES 业务
//=============== MES 业务 开始 =================
logger.info("================= 现在开始执行 过程一 任务 ( MES 业务 ) ( 开始 ) ==================");
//1. 从comline数据库中获取 实际pmpp
float pmppActual = service.getPMPPBySubId(subId);
//2. 匹配和计算补偿功率
float pmppCompensation = compensationPowerServiceBiz.calculCompensationPMPP(pmppActual,lineNum);
//3. 依据补偿功率，获取工艺参数，并且把这些工艺参数传给kuka
WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(pmppCompensation, lineNum);
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass()));
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc());
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc());
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp());
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp());
logger.info("标签打印Event--- 采集到 基板ID: "+subId+", 线边号："+lineNum+"，从camline 获取到实际pmpp"+pmppActual+",计算后 补偿功率："+pmppCompensation+",dLable_Pnom: "+argByPMPP.getPowerClass() +",dLable_Voc: "+argByPMPP.getLableVoc()+",dLable_Isc: "+argByPMPP.getLableIsc()+",dLable_Vmpp: "+argByPMPP.getLableVmpp()+",dLable_Impp: "+argByPMPP.getLableImpp());
//4. 把基板录到数据库
WoPackagingBoxSubstrate woPackagingBoxSubstrate = new WoPackagingBoxSubstrate();
woPackagingBoxSubstrate.setLineBody(lineNum);
woPackagingBoxSubstrate.setPowerLevel(argByPMPP.getPowerClass());
woPackagingBoxSubstrate.setSapMaterial(argByPMPP.getSapMaterialNum());
woPackagingBoxSubstrate.setWoSubstrateId(subId);
woPackagingBoxSubstrate.setActualPmpp(pmppActual);
woPackagingBoxSubstrate.setCreateTime(LocalDateTime.now());
//计算后的补偿功率
woPackagingBoxSubstrate.setPmpp(pmppCompensation);
//5. 从camline那里获取可变字段
CamlineExtendArgDTO extendArgFromCamline = service.getExtendArgFromCamline(subId);
logger.info("标签打印Event--- 基板ID: "+subId+", 从camline获取PID16~PID22 的实测数据 成功, 数据内容:"+extendArgFromCamline.toString());
woPackagingBoxSubstrate.setLastUpdateTime(extendArgFromCamline.getLastUpdateTime());
woPackagingBoxSubstrate.setOrderName(extendArgFromCamline.getOrderName());
woPackagingBoxSubstrate.setBinclassFl1(extendArgFromCamline.getBinclassFl1());
woPackagingBoxSubstrate.setBinclassFl2(extendArgFromCamline.getBinclassFl2());
woPackagingBoxSubstrate.setEtaFl1(extendArgFromCamline.getEtaFl1());
woPackagingBoxSubstrate.setEtaFl2(extendArgFromCamline.getEtaFl2());
woPackagingBoxSubstrate.setFfFl1(extendArgFromCamline.getFfFl1());
woPackagingBoxSubstrate.setFfFl2(extendArgFromCamline.getFfFl2());
woPackagingBoxSubstrate.setImppFl1(extendArgFromCamline.getImppFl1());
woPackagingBoxSubstrate.setImppFl2(extendArgFromCamline.getImppFl2());
woPackagingBoxSubstrate.setInsolflashcontrolFl1(extendArgFromCamline.getInsolflashcontrolFl1());
woPackagingBoxSubstrate.setInsolflashcontrolFl2(extendArgFromCamline.getInsolflashcontrolFl2());
woPackagingBoxSubstrate.setInsolmppFl1(extendArgFromCamline.getInsolmppFl1());
woPackagingBoxSubstrate.setInsolmppFl2(extendArgFromCamline.getInsolmppFl2());
woPackagingBoxSubstrate.setInsolvocFl1(extendArgFromCamline.getInsolvocFl1());
woPackagingBoxSubstrate.setInsolvocFl2(extendArgFromCamline.getInsolvocFl2());
woPackagingBoxSubstrate.setInsolFl1(extendArgFromCamline.getInsolFl1());
woPackagingBoxSubstrate.setInsolFl2(extendArgFromCamline.getInsolFl2());
woPackagingBoxSubstrate.setIscFl1(extendArgFromCamline.getIscFl1());
woPackagingBoxSubstrate.setIscFl2(extendArgFromCamline.getIscFl2());
woPackagingBoxSubstrate.setMeasTimeFl1(extendArgFromCamline.getMeasTimeFl1());
woPackagingBoxSubstrate.setMeasTimeFl2(extendArgFromCamline.getMeasTimeFl2 ());
woPackagingBoxSubstrate.setPmppFl1(extendArgFromCamline.getPmppFl1());
woPackagingBoxSubstrate.setPmppFl2(extendArgFromCamline.getPmppFl2());
woPackagingBoxSubstrate.setTcellFl1(extendArgFromCamline.getTcellFl1());
woPackagingBoxSubstrate.setTcellFl2(extendArgFromCamline.getTcellFl2());
woPackagingBoxSubstrate.setTmonicellFl1(extendArgFromCamline.getTmonicellFl1());
woPackagingBoxSubstrate.setTmonicellFl2(extendArgFromCamline.getTmonicellFl2());
woPackagingBoxSubstrate.setUmppFl1(extendArgFromCamline.getUmppFl1());
woPackagingBoxSubstrate.setUmppFl2(extendArgFromCamline.getUmppFl2());
woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl1());
woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl2());
substrateServiceBiz.insert(woPackagingBoxSubstrate);
logger.info("标签打印Event--- 基板ID: "+subId+", 录入数据库成功");
logger.info("================= 现在开始执行 过程一 任务 ( MES 业务 ) ( 结束 ) ==================");
//=============== MES 业务 结束 =================
//三. 当MES完成任务后，把MesToPlc.SubArrivedFinish变量置为true，告诉plc，我操作完成了
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.SubArrivedFinish,true);
logger.info("标签打印Event--- 基板ID: "+subId+", SubArrivedFinish，置为true 成功");
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
Integer subArrived2 = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, false);
if(subArrived2 != 1){
logger.info("标签打印Event--- 失败"+" --- "+"MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
}else if (subArrived2 == 2) {
throw new Exception("MES 监听值出现异常。");
}
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.SubArrivedFinish,false);
logger.info("标签打印Event--- 基板ID: "+subId+", SubArrivedFinish，置为 false 成功");
logger.info("================================== 现在开始执行 过程一 任务（ 结束 ） ===================================");
logger.info("");
}catch (Throwable e){
logger.info("标签打印Event--- 出现异常 : {}",e.getMessage(),e);
}
}
},1,1, TimeUnit.SECONDS);
}
/**
*
* arg:
* Step1Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step1Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
//注意：即使now为null ，这里也不会抛出异常，这里很容易产生 空轮询。
if(now == null){
throw new Exception("");
}
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Throwable e){
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
res = 2;
break;
}
}
return res;
}
/**
*
* arg:
* Step2Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step2Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
if(now == null){
throw new Exception("");
}
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Throwable e){
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
res = 2;
break;
}
}
return res;
}
/**
*
* arg:
* Step3Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step3Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
if(now == null){
throw new Exception("");
}
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Throwable e){
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
res = 2;
break;
}
}
return res;
}
}

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ym-packing/src/main/java/com/cnbm/dispatch/line1/KukaEvent2ThreadLine1.java Normal file
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package com.cnbm.dispatch.line1;
import cn.hutool.core.date.DateUtil;
import com.cnbm.dispatch.enums.kuka.step1.Step1Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step1.Step1Plc2MesVar;
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
import com.cnbm.packing.dto.CamlineSubIdDTO;
import com.cnbm.packing.entity.WoPackagingBox;
import com.cnbm.packing.entity.WoPackagingBoxSubstrate;
import com.cnbm.packing.service.*;
import com.cnbm.s7.s7connector.enmuc.S7Client;
import com.cnbm.s7.s7connector.type.PlcVar;
import org.slf4j.Logger;
import org.slf4j.LoggerFactory;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.boot.ApplicationArguments;
import org.springframework.boot.ApplicationRunner;
import org.springframework.core.annotation.Order;
import org.springframework.stereotype.Component;
import java.text.DecimalFormat;
import java.text.Format;
import java.time.LocalDateTime;
import java.util.Arrays;
import java.util.Date;
import java.util.concurrent.Executors;
import java.util.concurrent.ScheduledExecutorService;
import java.util.concurrent.TimeUnit;
/**
* @Desc: ""
* @Author: caixiang
* @DATE: 2022/12/23 12:33
*/
@Component
@Order(value = 1)
public class KukaEvent2ThreadLine1 implements ApplicationRunner {
private static final Logger logger = LoggerFactory.getLogger("EVENT2Line1");
@Autowired
DynamicDataSourceService service;
@Autowired
WoPowerLevelServiceBiz levelServiceBiz;
@Autowired
WoCompensationPowerServiceBiz compensationPowerServiceBiz;
@Autowired
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
@Autowired
WoPackagingBoxServiceBiz boxServiceBiz;
public KukaEvent2ThreadLine1(){
this.kukaStep2 = Executors.newScheduledThreadPool(1);
}
private ScheduledExecutorService kukaStep2;
/**
* return
* 成功： 返回相应的object对象
* 失败： 返回null
* */
private Object read(S7Client s7Client,Step1Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step1Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
private Object read(S7Client s7Client, Step2Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
private Object read(S7Client s7Client, Step3Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
public String getBoxId(String sapMaterial){
Integer todayBoxNum = service.getTodayBoxNum()+1;
String nowTime = DateUtil.format(new Date(), "yyMMdd");
todayBoxNum+=500;
Format f1 = new DecimalFormat("000");
System.out.println(f1.format(todayBoxNum));
logger.info("BOXID生成Event-------现在生成boxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+"，todayBoxNum:"+formateString(todayBoxNum));
String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
return res;
}
public String getErrorBoxId(String sapMaterial){
Integer todayErrBoxNum = service.getTodayErrBoxNum()+1;
String nowTime = DateUtil.format(new Date(), "yyMMdd");
String mixBoxError = "001";
String res = "444"+sapMaterial+nowTime+mixBoxError+"01"+todayErrBoxNum;
logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+",todayErrBoxNum:"+todayErrBoxNum);
return res;
}
public String removeKG(String str){
return str.substring(0,17);
}
public static void main(String[] args) {
Integer a = 102;
Integer b = 1;
Format f1 = new DecimalFormat("000");
System.out.println(f1.format(a));
System.out.println(f1.format(b));
}
public String formateString(Integer a){
Format f1 = new DecimalFormat("000");
return f1.format(a);
}
//return true 出现混档了，return false 没有出现混档
// private boolean isMixLevel(String[] subIds,Integer size){
// WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIds[0]);
// String correctLevel = null;
// String powerLevel = null;
// //如果 我们数据库没有 去camline 数据库里面取 -- 开始
// if(bySubId == null){
// logger.info("BOXID生成Event-------检查是否混箱时，发现数据库中 无subId："+ subIds[0]+"现在从camline 系统获取这个基板相关信息");
// //todo
// CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIds[0]);
// logger.info("BOXID生成Event-------检查是否混箱时，发现数据库中 无subId："+ subIds[0]+"现在从camline 系统获取这个基板相关信息是："+subIdByCamline);
//
// correctLevel = subIdByCamline.getPowerLevel();
// powerLevel = subIdByCamline.getSapMaterial();
// }else {
// correctLevel = bySubId.getPowerLevel();
// powerLevel = bySubId.getSapMaterial();
// }
// String errMsg = "以下基板ID出现混档：";
// boolean res = false;
// for(int i=0;i<size;i++){
//
// if(!powerLevel.equals(correctLevel)){
// errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
// res = true;
// }
// }
// if(res){
// logger.error(errMsg);
// }
//
// return res;
// }
private CamlineSubIdDTO getFromCamline(String subId){
return service.getSubIdByCamline(subId);
}
private boolean isMixLevel(String[] subIds,Integer size){
WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIds[0]);
String correctLevel = null;
//如果 我们数据库没有 去camline 数据库里面取 -- 开始
if(bySubId == null){
logger.info("BOXID生成Event-------检查是否混箱时，发现数据库中 无subId："+ subIds[0]+"现在从camline 系统获取这个基板相关信息");
//todo
CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIds[0]);
logger.info("BOXID生成Event-------检查是否混箱时，发现数据库中 无subId："+ subIds[0]+"现在从camline 系统获取这个基板相关信息是："+subIdByCamline);
correctLevel = subIdByCamline.getPowerLevel();
}else {
correctLevel = bySubId.getPowerLevel();
}
String errMsg = "以下基板ID出现混档：";
boolean res = false;
for(int i=0;i<size;i++){
WoPackagingBoxSubstrate innerSub = substrateServiceBiz.getBySubId(subIds[i]);
String powerLevel = null;
if(innerSub==null){
powerLevel = getFromCamline(subIds[i]).getPowerLevel();
}else {
powerLevel = innerSub.getPowerLevel();
}
if(!powerLevel.equals(correctLevel)){
errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
res = true;
}
}
if(res){
logger.error(errMsg);
}
return res;
}
@Override
public void run(ApplicationArguments args) throws Exception {
kukaStep2.scheduleAtFixedRate(new Runnable() {
@Override
public void run() {
try {
//调度开始
Integer shelfIsFull = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, true);
logger.info("");
logger.info("================================== 现在开始执行 过程二 任务（ 开始 ） ===================================");
if(shelfIsFull != 1){
logger.info("BOXID生成Event-------失败"+" --- "+"MES监听 Step2Plc2MesVar.ShelfIsFull 是否 等于 1 失败");
}else if(shelfIsFull == 2){
throw new Exception("MES 监听值出现异常。");
}
//一. 从plc 中获取 subIdList 和 lineNum
String[] subIdList = (String[])read(S7Client.S7_DDJ1,Step2Plc2MesVar.SubIdList);
Integer listSize = (Integer)read(S7Client.S7_DDJ1,Step2Plc2MesVar.PackageNumberSet)-1;
//二. MES 业务
//=============== MES 业务 开始 =================
//1.MES 生成BoxId
if(subIdList.length<=0){
logger.info("BOXID生成Event-------失败"+" --- "+"从plc里面获取到的基板列表 为空");
throw new Exception("BOXID生成Event失败-------kuka机械手 取到了空箱");
}
if(listSize == null){
logger.info("BOXID生成Event-------失败"+" --- "+"从plc里面获取到的listSize 为null");
throw new Exception("BOXID生成Event失败-------listSize 为null");
}
//真实的基板ID 就是17位的，plc读取过来，有空格，要把后面3位空格去掉就行了。
for(int i=0;i<subIdList.length;i++){
subIdList[i] = removeKG(subIdList[i]);
}
logger.info("BOXID生成Event-------获取到基板列表："+ Arrays.toString(subIdList)+",基板数量:"+listSize);
WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIdList[0]);
logger.info("BOXID生成Event-------依据subId"+subIdList[0]+"去qgs数据库 查询数据,数据内容："+bySubId);
//如果我们系统中找不到这块基板那么就去camline里面找
// if(bySubId == null){
// logger.info("BOXID生成Event-------数据库中 无subId："+ subIdList[0]+"现在从camline 系统获取这个基板相关信息");
// //todo
// CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIdList[0]);
// logger.info("BOXID生成Event-------camline 中关于此基板信息："+ subIdByCamline);
//
// bySubId = new WoPackagingBoxSubstrate();
// bySubId.setPowerLevel(subIdByCamline.getPowerLevel());
// bySubId.setSapMaterial(subIdByCamline.getSapMaterial());
// bySubId.setLineBody(1);
// }
if(bySubId == null){
logger.info("BOXID生成Event-------数据库中 无subId："+ subIdList[0]);
throw new Exception("BOXID生成Event-------数据库中 无subId："+ subIdList[0]);
}
//校验是否存在混档位情况 -- 开始
String boxId = "";
if(isMixLevel(subIdList,listSize)){
//出现混档
logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"出现混档");
boxId = getErrorBoxId(bySubId.getSapMaterial());
}else {
//正常情况
logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"没有出现混档");
boxId = getBoxId(bySubId.getSapMaterial());
}
logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"isMixLevel 校验结束");
//校验是否存在混档位情况 -- 结束
logger.info("BOXID生成Event-------mes 生成的boxId :"+ boxId);
//2. 依次update 基板表，把boxId 赋予这些基板
for(int i=0;i<listSize;i++){
substrateServiceBiz.updatePackagingBoxIdAndSlotByWoSubstrateId(boxId,(i+1),subIdList[i]);
}
//3.去camline数据库 查询此基板ID 对应的订单
String orderNameBySubId = service.getOrderNameBySubId(subIdList[0]);
//4. box信息录入到box表
WoPackagingBox woPackagingBox = new WoPackagingBox();
woPackagingBox.setBoxNo(boxId);
woPackagingBox.setSubstrateQuantity(listSize);
woPackagingBox.setPackagingTime(LocalDateTime.now());
woPackagingBox.setPowerLevel(bySubId.getPowerLevel());
woPackagingBox.setLineBody(bySubId.getLineBody());
woPackagingBox.setSapMaterial(bySubId.getSapMaterial());
woPackagingBox.setOrderNum(orderNameBySubId);
//1-手动模式，2-自动模式
woPackagingBox.setModel(2);
woPackagingBox.setCreateTime(LocalDateTime.now());
woPackagingBox.setPackagingTime(LocalDateTime.now());
boxServiceBiz.insert(woPackagingBox);
logger.info("BOXID生成Event-------boxId :"+ boxId+"写入数据库成功");
//=============== MES 业务 结束 =================
//三. 把生成的BoxId 告诉kuka
write(S7Client.S7_DDJ1,Step2Mes2PlcVar.BoxId,boxId);
logger.info("BOXID生成Event-------boxId :"+ boxId+"传给PLC 成功");
//四. 当MES完成任务后，把MesToPlc.ShelfIsFullFinish变量置为true，告诉plc，我操作完成了
write(S7Client.S7_DDJ1,Step2Mes2PlcVar.ShelfIsFullFinish,true);
logger.info("BOXID生成Event-------boxId :"+ boxId+"ShelfIsFullFinish 置为true 成功");
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
Integer subArrived2 = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, false);
if(subArrived2 != 1){
logger.info("BOXID生成Event-------失败"+" --- "+"步骤1. MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
}else if(subArrived2 == 2){
throw new Exception("MES 监听值出现异常。");
}
write(S7Client.S7_DDJ1,Step2Mes2PlcVar.ShelfIsFullFinish,false);
logger.info("BOXID生成Event-------boxId :"+ boxId+"ShelfIsFullFinish 置为false 成功,Event2 成功结束");
logger.info("================================== 现在开始执行 过程二 任务（ 结束 ） ===================================");
logger.info("");
}catch (Throwable e){
// logger.info("BOXID生成Event------- 出现异常:" + e.toString());
logger.info("BOXID生成Event--- 出现异常 : {}",e.getMessage(),e);
}
}
},1,1, TimeUnit.SECONDS);
}
/**
*
* arg:
* Step1Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step1Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
//注意：即使now为null ，这里也不会抛出异常，这里很容易产生 空轮询。
if(now == null){
throw new Exception("");
}
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Throwable e){
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
res = 2;
break;
}
}
return res;
}
/**
*
* arg:
* Step2Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step2Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
if(now == null){
throw new Exception("");
}
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Throwable e){
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
res = 2;
break;
}
}
return res;
}
/**
*
* arg:
* Step3Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step3Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
if(now == null){
throw new Exception("");
}
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Throwable e){
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
res = 2;
break;
}
}
return res;
}
}

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ym-packing/src/main/java/com/cnbm/dispatch/line1/KukaEvent3ThreadLine1.java Normal file
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@ -0,0 +1,354 @@
package com.cnbm.dispatch.line1;
import cn.hutool.core.date.DateUtil;
import com.cnbm.dispatch.enums.kuka.step1.Step1Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step1.Step1Plc2MesVar;
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
import com.cnbm.packing.service.*;
import com.cnbm.s7.s7connector.enmuc.S7Client;
import com.cnbm.s7.s7connector.type.PlcVar;
import org.slf4j.Logger;
import org.slf4j.LoggerFactory;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.boot.ApplicationArguments;
import org.springframework.boot.ApplicationRunner;
import org.springframework.core.annotation.Order;
import org.springframework.stereotype.Component;
import java.text.DecimalFormat;
import java.text.Format;
import java.util.Date;
import java.util.concurrent.Executors;
import java.util.concurrent.ScheduledExecutorService;
import java.util.concurrent.TimeUnit;
/**
* @Desc: ""
* @Author: caixiang
* @DATE: 2022/12/23 12:33
*/
@Component
@Order(value = 1)
public class KukaEvent3ThreadLine1 implements ApplicationRunner {
private static final Logger logger = LoggerFactory.getLogger("EVENT3Line1");
@Autowired
DynamicDataSourceService service;
@Autowired
WoPowerLevelServiceBiz levelServiceBiz;
@Autowired
WoCompensationPowerServiceBiz compensationPowerServiceBiz;
@Autowired
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
@Autowired
WoPackagingBoxServiceBiz boxServiceBiz;
public KukaEvent3ThreadLine1(){
this.kukaStep3 = Executors.newScheduledThreadPool(1);
}
private ScheduledExecutorService kukaStep3;
/**
* return
* 成功： 返回相应的object对象
* 失败： 返回null
* */
private Object read(S7Client s7Client,Step1Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step1Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
private Object read(S7Client s7Client, Step2Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
private Object read(S7Client s7Client, Step3Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
public String getBoxId(String sapMaterial){
Integer todayBoxNum = service.getTodayBoxNum()+1;
String nowTime = DateUtil.format(new Date(), "yyMMdd");
todayBoxNum+=500;
logger.info("BOXID生成Event-------现在生成boxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+"，todayBoxNum:"+formateString(todayBoxNum));
String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
return res;
}
public String getErrorBoxId(String sapMaterial){
String nowTime = DateUtil.format(new Date(), "yyMMdd");
String mixBoxError = "001";
String res = "444"+sapMaterial+nowTime+mixBoxError;
logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime);
return res;
}
public String removeKG(String str){
return str.substring(0,17);
}
public static void main(String[] args) {
Integer a = 102;
Format f1 = new DecimalFormat("000");
System.out.println(f1.format(a));
}
public String formateString(Integer a){
Format f1 = new DecimalFormat("000");
return f1.format(a);
}
//return true 出现混档了，return false 没有出现混档
private boolean isMixLevel(String[] subIds,Integer size){
String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
String errMsg = "以下基板ID出现混档：";
boolean res = false;
for(int i=0;i<size;i++){
String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
if(!powerLevel.equals(correctLevel)){
errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
res = true;
}
}
if(res){
logger.error(errMsg);
}
return res;
}
@Override
public void run(ApplicationArguments args) throws Exception {
kukaStep3.scheduleAtFixedRate(new Runnable() {
@Override
public void run() {
try {
//调度开始
Integer shelfIsFull = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, true);
logger.info("");
logger.info("================================== 现在开始执行 过程三 任务（ 开始 ） ===================================");
if(shelfIsFull != 1){
logger.info("装箱单打印Event------失败"+" --- "+"MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
}else if(shelfIsFull == 2){
throw new Exception("MES 监听值出现异常。");
}
//一. 从plc 中获取 subIdList 和 lineNum
String boxId = (String)read(S7Client.S7_DDJ1,Step3Plc2MesVar.BoxId);
Integer lineNum = (Integer) read(S7Client.S7_DDJ1,Step3Plc2MesVar.LineNum);
if(boxId == null){
logger.info("装箱单打印Event-------失败"+" --- "+"从plc里面获取到的boxId 为null");
throw new Exception("装箱单打印Event-------boxId 为null");
}
logger.info("装箱单打印Event------到达站台的boxId :"+boxId);
//二. MES 业务
//=============== MES 业务 开始 =================
//1. box信息录入到box表
boxServiceBiz.updateIsArrivedByBoxNo(1,boxId);
logger.info("装箱单打印Event------boxId :"+boxId+"更新数据库成功");
//=============== MES 业务 结束 =================
//四. 当MES完成任务后，把MesToPlc.ShelfIsFullArrivedFinish变量置为true，告诉plc，我操作完成了
write(S7Client.S7_DDJ1,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,true);
logger.info("装箱单打印Event------boxId :"+boxId+"， ShelfIsFullArrivedFinish置为true 成功");
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
Integer subArrived2 = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, false);
if(subArrived2 != 1){
logger.info("装箱单打印Event------失败"+" --- "+"步骤1. MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
}else if(subArrived2 == 2){
throw new Exception("MES 监听值出现异常。");
}
logger.info("装箱单打印Event------boxId :"+boxId+"， 监听到subArrived=false 成功");
write(S7Client.S7_DDJ1,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,false);
logger.info("装箱单打印Event------boxId :"+boxId+"， Even3 成功");
logger.info("================================== 现在开始执行 过程三 任务（ 结束 ） ===================================");
logger.info("");
}catch (Throwable e){
// e.printStackTrace();
// logger.info("装箱单打印Event 出现异常------"+e.toString());
logger.info("装箱单打印Event--- 出现异常 : {}",e.getMessage(),e);
}
}
},1,1, TimeUnit.SECONDS);
}
/**
*
* arg:
* Step1Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step1Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
//注意：即使now为null ，这里也不会抛出异常，这里很容易产生 空轮询。
if(now == null){
throw new Exception("");
}
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Throwable e){
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
res = 2;
break;
}
}
return res;
}
/**
*
* arg:
* Step2Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step2Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
if(now == null){
throw new Exception("");
}
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Throwable e){
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
res = 2;
break;
}
}
return res;
}
/**
*
* arg:
* Step3Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step3Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
if(now == null){
throw new Exception("");
}
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Throwable e){
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
res = 2;
break;
}
}
return res;
}
}

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ym-packing/src/main/java/com/cnbm/dispatch/line1/KukaEvent4ThreadLine1.java Normal file
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package com.cnbm.dispatch.line1;
import cn.hutool.core.date.DateUtil;
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
import com.cnbm.dispatch.enums.kuka.step4.Step4Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step4.Step4Plc2MesVar;
import com.cnbm.packing.entity.WoPowerLevel;
import com.cnbm.packing.service.*;
import com.cnbm.s7.s7connector.enmuc.S7Client;
import com.cnbm.s7.s7connector.type.PlcVar;
import org.slf4j.Logger;
import org.slf4j.LoggerFactory;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.boot.ApplicationArguments;
import org.springframework.boot.ApplicationRunner;
import org.springframework.core.annotation.Order;
import org.springframework.stereotype.Component;
import java.text.DecimalFormat;
import java.text.Format;
import java.util.Date;
import java.util.concurrent.Executors;
import java.util.concurrent.ScheduledExecutorService;
import java.util.concurrent.TimeUnit;
/**
* @Desc: ""
* @Author: caixiang
* @DATE: 2022/12/23 12:33
*/
@Component
@Order(value = 1)
public class KukaEvent4ThreadLine1 implements ApplicationRunner {
private static final Logger logger = LoggerFactory.getLogger("EVENT4NGLine1");
@Autowired
DynamicDataSourceService service;
@Autowired
WoPowerLevelServiceBiz levelServiceBiz;
@Autowired
WoCompensationPowerServiceBiz compensationPowerServiceBiz;
@Autowired
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
@Autowired
WoPackagingBoxServiceBiz boxServiceBiz;
public KukaEvent4ThreadLine1(){
this.kukaStep1 = Executors.newScheduledThreadPool(1);
}
private ScheduledExecutorService kukaStep1;
/**
* return
* 成功： 返回相应的object对象
* 失败： 返回null
* */
private Object read(S7Client s7Client, Step4Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step4Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
private Object read(S7Client s7Client, Step2Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
private Object read(S7Client s7Client, Step3Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
public String getBoxId(String sapMaterial){
Integer todayBoxNum = service.getTodayBoxNum()+1;
String nowTime = DateUtil.format(new Date(), "yyMMdd");
todayBoxNum+=500;
logger.info("BOXID生成Event-------现在生成boxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+"，todayBoxNum:"+formateString(todayBoxNum));
String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
return res;
}
public String getErrorBoxId(String sapMaterial){
String nowTime = DateUtil.format(new Date(), "yyMMdd");
String mixBoxError = "001";
String res = "444"+sapMaterial+nowTime+mixBoxError;
logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime);
return res;
}
public String removeKG(String str){
return str.substring(0,17);
}
public static void main(String[] args) {
Integer a = 102;
Format f1 = new DecimalFormat("000");
System.out.println(f1.format(a));
}
public String formateString(Integer a){
Format f1 = new DecimalFormat("000");
return f1.format(a);
}
//return true 出现混档了，return false 没有出现混档
private boolean isMixLevel(String[] subIds,Integer size){
String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
String errMsg = "以下基板ID出现混档：";
boolean res = false;
for(int i=0;i<size;i++){
String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
if(!powerLevel.equals(correctLevel)){
errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
res = true;
}
}
if(res){
logger.error(errMsg);
}
return res;
}
@Override
public void run(ApplicationArguments args) throws Exception {
kukaStep1.scheduleAtFixedRate(new Runnable() {
@Override
public void run() {
try {
//调度开始
Integer subArrived = waitingForTarget(Step4Plc2MesVar.SubArrivedToMes, true);
logger.info("");
logger.info("================================== 现在开始执行 过程四 任务（ 开始 ） ===================================");
if(subArrived != 1){
logger.info("NG口基板Event--- 失败"+" --- "+" MES监听 Step4Plc2MesVar.SubArrivedToMes 是否 等于 true 失败");
} else if (subArrived == 2) {
throw new Exception("MES 监听值出现异常。");
}
logger.info("NG口基板Event --- 成功 ---- MES监听到 Step4Plc2MesVar.SubArrivedToMes==true");
//一. 从plc 中获取 subId
String subId = (String) read(S7Client.S7_DDJ1,Step4Plc2MesVar.SubIdToMes);
Integer lineNum = 1;
//把基板ID字符串的空格去掉，因为plc中设置的20位，但实际基板ID就是17位，因为带空格去数据库查询 有问题的。
if(subId == null ){
logger.info("NG口基板Event--- 失败"+" --- "+" MES采集到null值，subId:"+subId);
}
subId = removeKG(subId);
logger.info("NG口基板Event --- 成功 ---- MES 从plu中 read 到基板id:"+subId);
//二. MES 业务
//=============== MES 业务 开始 =================
logger.info("================= 现在开始执行 过程四 任务 ( MES 业务 ) ( 开始 ) ==================");
//1. 从comline数据库中获取 实际pmpp
float pmppActual = service.getPMPPBySubId(subId);
//2. 匹配和计算补偿功率
float pmppCompensation = compensationPowerServiceBiz.calculCompensationPMPP(pmppActual,lineNum);
//3. 依据补偿功率，获取工艺参数，并且把这些工艺参数传给kuka
WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(pmppCompensation, lineNum);
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass()));
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc());
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc());
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp());
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp());
logger.info("NG口基板Event--- 采集到 基板ID: "+subId+", 线边号："+lineNum+"，从camline 获取到实际pmpp"+pmppActual+",计算后 补偿功率："+pmppCompensation+",dLable_Pnom: "+argByPMPP.getPowerClass() +",dLable_Voc: "+argByPMPP.getLableVoc()+",dLable_Isc: "+argByPMPP.getLableIsc()+",dLable_Vmpp: "+argByPMPP.getLableVmpp()+",dLable_Impp: "+argByPMPP.getLableImpp());
logger.info("================= 现在开始执行 过程四 任务 ( MES 业务 - 数据已经传给PLC ) ( 结束 ) ==================");
//=============== MES 业务 结束 =================
//三. 当MES完成任务后，把MesToPlc.SubArrivedFinish变量置为true，告诉plc，我操作完成了
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.SubArrivedFinish,true);
logger.info("NG口基板Event--- 基板ID: "+subId+", SubArrivedFinish，置为true 成功");
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
Integer subArrived2 = waitingForTarget(Step4Plc2MesVar.SubArrivedToMes, false);
if(subArrived2 != 1){
logger.info("NG口基板Event--- 失败"+" --- "+"MES监听 Step4Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
}else if (subArrived2 == 2) {
throw new Exception("MES 监听值出现异常。");
}
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.SubArrivedFinish,false);
logger.info("NG口基板Event--- 基板ID: "+subId+", SubArrivedFinish，置为 false 成功");
logger.info("================================== 现在开始执行 过程四 任务（ 结束 ） ===================================");
logger.info("");
}catch (Throwable e){
logger.info("NG口基板Event--- 出现异常 : {}",e.getMessage(),e);
}
}
},1,1, TimeUnit.SECONDS);
}
/**
*
* arg:
* Step4Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step4Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
//注意：即使now为null ，这里也不会抛出异常，这里很容易产生 空轮询。
if(now == null){
throw new Exception("");
}
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Throwable e){
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
res = 2;
break;
}
}
return res;
}
}

418
ym-packing/src/main/java/com/cnbm/dispatch/line2/KukaEvent1ThreadLine2.java Normal file
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package com.cnbm.dispatch.line2;
import cn.hutool.core.date.DateUtil;
import com.cnbm.dispatch.enums.kuka.step1.Step1Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step1.Step1Plc2MesVar;
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
import com.cnbm.packing.dto.CamlineExtendArgDTO;
import com.cnbm.packing.entity.WoPackagingBoxSubstrate;
import com.cnbm.packing.entity.WoPowerLevel;
import com.cnbm.packing.service.*;
import com.cnbm.s7.s7connector.enmuc.S7Client;
import com.cnbm.s7.s7connector.type.PlcVar;
import org.slf4j.Logger;
import org.slf4j.LoggerFactory;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.boot.ApplicationArguments;
import org.springframework.boot.ApplicationRunner;
import org.springframework.core.annotation.Order;
import org.springframework.stereotype.Component;
import java.text.DecimalFormat;
import java.text.Format;
import java.time.LocalDateTime;
import java.util.Date;
import java.util.concurrent.Executors;
import java.util.concurrent.ScheduledExecutorService;
import java.util.concurrent.TimeUnit;
/**
* @Desc: ""
* @Author: caixiang
* @DATE: 2022/12/23 12:33
*/
@Component
@Order(value = 1)
public class KukaEvent1ThreadLine2 implements ApplicationRunner {
private static final Logger logger = LoggerFactory.getLogger("EVENT1Line2");
@Autowired
DynamicDataSourceService service;
@Autowired
WoPowerLevelServiceBiz levelServiceBiz;
@Autowired
WoCompensationPowerServiceBiz compensationPowerServiceBiz;
@Autowired
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
@Autowired
WoPackagingBoxServiceBiz boxServiceBiz;
public KukaEvent1ThreadLine2(){
this.kukaStep1 = Executors.newScheduledThreadPool(1);
}
private ScheduledExecutorService kukaStep1;
/**
* return
* 成功： 返回相应的object对象
* 失败： 返回null
* */
private Object read(S7Client s7Client,Step1Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step1Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
private Object read(S7Client s7Client, Step2Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
private Object read(S7Client s7Client, Step3Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
public String getBoxId(String sapMaterial){
Integer todayBoxNum = service.getTodayBoxNum()+1;
String nowTime = DateUtil.format(new Date(), "yyMMdd");
todayBoxNum+=500;
logger.info("BOXID生成Event-------现在生成boxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+"，todayBoxNum:"+formateString(todayBoxNum));
String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
return res;
}
public String getErrorBoxId(String sapMaterial){
String nowTime = DateUtil.format(new Date(), "yyMMdd");
String mixBoxError = "001";
String res = "444"+sapMaterial+nowTime+mixBoxError;
logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime);
return res;
}
public String removeKG(String str){
return str.substring(0,17);
}
public static void main(String[] args) {
Integer a = 102;
Format f1 = new DecimalFormat("000");
System.out.println(f1.format(a));
}
public String formateString(Integer a){
Format f1 = new DecimalFormat("000");
return f1.format(a);
}
//return true 出现混档了，return false 没有出现混档
private boolean isMixLevel(String[] subIds,Integer size){
String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
String errMsg = "以下基板ID出现混档：";
boolean res = false;
for(int i=0;i<size;i++){
String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
if(!powerLevel.equals(correctLevel)){
errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
res = true;
}
}
if(res){
logger.error(errMsg);
}
return res;
}
@Override
public void run(ApplicationArguments args) throws Exception {
kukaStep1.scheduleAtFixedRate(new Runnable() {
@Override
public void run() {
try {
//调度开始
Integer subArrived = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, true);
logger.info("");
logger.info("================================== 现在开始执行 过程一 任务（ 开始 ） ===================================");
if(subArrived != 1){
logger.info("标签打印Event--- 失败"+" --- "+" MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
} else if (subArrived == 2) {
throw new Exception("MES 监听值出现异常。");
}
logger.info("标签打印Event --- 成功 ---- MES监听到 SubArrivedToMes==true");
//一. 从plc 中获取 subId 和 lineNum
String subId = (String) read(S7Client.S7_DDJ2,Step1Plc2MesVar.SubIdToMes);
Integer lineNum = (Integer) read(S7Client.S7_DDJ2,Step1Plc2MesVar.LineNum);
//把基板ID字符串的空格去掉，因为plc中设置的20位，但实际基板ID就是17位，因为带空格去数据库查询 有问题的。
if(subId == null || lineNum == null){
logger.info("标签打印Event--- 失败"+" --- "+" MES采集到null值，subId:"+subId+",lineNum:"+lineNum);
}
subId = removeKG(subId);
logger.info("标签打印Event --- 成功 ---- MES 从plu中 read 到基板id:"+subId);
//二. MES 业务
//=============== MES 业务 开始 =================
logger.info("================= 现在开始执行 过程一 任务 ( MES 业务 ) ( 开始 ) ==================");
//1. 从comline数据库中获取 实际pmpp
float pmppActual = service.getPMPPBySubId(subId);
//2. 匹配和计算补偿功率
float pmppCompensation = compensationPowerServiceBiz.calculCompensationPMPP(pmppActual,lineNum);
//3. 依据补偿功率，获取工艺参数，并且把这些工艺参数传给kuka
WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(pmppCompensation, lineNum);
write(S7Client.S7_DDJ2,Step1Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass()));
write(S7Client.S7_DDJ2,Step1Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc());
write(S7Client.S7_DDJ2,Step1Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc());
write(S7Client.S7_DDJ2,Step1Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp());
write(S7Client.S7_DDJ2,Step1Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp());
logger.info("标签打印Event--- 采集到 基板ID: "+subId+", 线边号："+lineNum+"，从camline 获取到实际pmpp"+pmppActual+",计算后 补偿功率："+pmppCompensation+",dLable_Pnom: "+argByPMPP.getPowerClass() +",dLable_Voc: "+argByPMPP.getLableVoc()+",dLable_Isc: "+argByPMPP.getLableIsc()+",dLable_Vmpp: "+argByPMPP.getLableVmpp()+",dLable_Impp: "+argByPMPP.getLableImpp());
//4. 把基板录到数据库
WoPackagingBoxSubstrate woPackagingBoxSubstrate = new WoPackagingBoxSubstrate();
woPackagingBoxSubstrate.setLineBody(lineNum);
woPackagingBoxSubstrate.setPowerLevel(argByPMPP.getPowerClass());
woPackagingBoxSubstrate.setSapMaterial(argByPMPP.getSapMaterialNum());
woPackagingBoxSubstrate.setWoSubstrateId(subId);
woPackagingBoxSubstrate.setActualPmpp(pmppActual);
woPackagingBoxSubstrate.setCreateTime(LocalDateTime.now());
//计算后的补偿功率
woPackagingBoxSubstrate.setPmpp(pmppCompensation);
//5. 从camline那里获取可变字段
CamlineExtendArgDTO extendArgFromCamline = service.getExtendArgFromCamline(subId);
logger.info("标签打印Event--- 基板ID: "+subId+", 从camline获取PID16~PID22 的实测数据 成功, 数据内容:"+extendArgFromCamline.toString());
woPackagingBoxSubstrate.setLastUpdateTime(extendArgFromCamline.getLastUpdateTime());
woPackagingBoxSubstrate.setOrderName(extendArgFromCamline.getOrderName());
woPackagingBoxSubstrate.setBinclassFl1(extendArgFromCamline.getBinclassFl1());
woPackagingBoxSubstrate.setBinclassFl2(extendArgFromCamline.getBinclassFl2());
woPackagingBoxSubstrate.setEtaFl1(extendArgFromCamline.getEtaFl1());
woPackagingBoxSubstrate.setEtaFl2(extendArgFromCamline.getEtaFl2());
woPackagingBoxSubstrate.setFfFl1(extendArgFromCamline.getFfFl1());
woPackagingBoxSubstrate.setFfFl2(extendArgFromCamline.getFfFl2());
woPackagingBoxSubstrate.setImppFl1(extendArgFromCamline.getImppFl1());
woPackagingBoxSubstrate.setImppFl2(extendArgFromCamline.getImppFl2());
woPackagingBoxSubstrate.setInsolflashcontrolFl1(extendArgFromCamline.getInsolflashcontrolFl1());
woPackagingBoxSubstrate.setInsolflashcontrolFl2(extendArgFromCamline.getInsolflashcontrolFl2());
woPackagingBoxSubstrate.setInsolmppFl1(extendArgFromCamline.getInsolmppFl1());
woPackagingBoxSubstrate.setInsolmppFl2(extendArgFromCamline.getInsolmppFl2());
woPackagingBoxSubstrate.setInsolvocFl1(extendArgFromCamline.getInsolvocFl1());
woPackagingBoxSubstrate.setInsolvocFl2(extendArgFromCamline.getInsolvocFl2());
woPackagingBoxSubstrate.setInsolFl1(extendArgFromCamline.getInsolFl1());
woPackagingBoxSubstrate.setInsolFl2(extendArgFromCamline.getInsolFl2());
woPackagingBoxSubstrate.setIscFl1(extendArgFromCamline.getIscFl1());
woPackagingBoxSubstrate.setIscFl2(extendArgFromCamline.getIscFl2());
woPackagingBoxSubstrate.setMeasTimeFl1(extendArgFromCamline.getMeasTimeFl1());
woPackagingBoxSubstrate.setMeasTimeFl2(extendArgFromCamline.getMeasTimeFl2 ());
woPackagingBoxSubstrate.setPmppFl1(extendArgFromCamline.getPmppFl1());
woPackagingBoxSubstrate.setPmppFl2(extendArgFromCamline.getPmppFl2());
woPackagingBoxSubstrate.setTcellFl1(extendArgFromCamline.getTcellFl1());
woPackagingBoxSubstrate.setTcellFl2(extendArgFromCamline.getTcellFl2());
woPackagingBoxSubstrate.setTmonicellFl1(extendArgFromCamline.getTmonicellFl1());
woPackagingBoxSubstrate.setTmonicellFl2(extendArgFromCamline.getTmonicellFl2());
woPackagingBoxSubstrate.setUmppFl1(extendArgFromCamline.getUmppFl1());
woPackagingBoxSubstrate.setUmppFl2(extendArgFromCamline.getUmppFl2());
woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl1());
woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl2());
substrateServiceBiz.insert(woPackagingBoxSubstrate);
logger.info("标签打印Event--- 基板ID: "+subId+", 录入数据库成功");
logger.info("================= 现在开始执行 过程一 任务 ( MES 业务 ) ( 结束 ) ==================");
//=============== MES 业务 结束 =================
//三. 当MES完成任务后，把MesToPlc.SubArrivedFinish变量置为true，告诉plc，我操作完成了
write(S7Client.S7_DDJ2,Step1Mes2PlcVar.SubArrivedFinish,true);
logger.info("标签打印Event--- 基板ID: "+subId+", SubArrivedFinish，置为true 成功");
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
Integer subArrived2 = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, false);
if(subArrived2 != 1){
logger.info("标签打印Event--- 失败"+" --- "+"MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
}else if (subArrived2 == 2) {
throw new Exception("MES 监听值出现异常。");
}
write(S7Client.S7_DDJ2,Step1Mes2PlcVar.SubArrivedFinish,false);
logger.info("标签打印Event--- 基板ID: "+subId+", SubArrivedFinish，置为 false 成功");
logger.info("================================== 现在开始执行 过程一 任务（ 结束 ） ===================================");
logger.info("");
}catch (Throwable e){
logger.info("标签打印Event--- 出现异常 : {}",e.getMessage(),e);
}
}
},1,1, TimeUnit.SECONDS);
}
/**
*
* arg:
* Step1Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step1Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
//注意：即使now为null ，这里也不会抛出异常，这里很容易产生 空轮询。
if(now == null){
throw new Exception("");
}
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Throwable e){
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
res = 2;
break;
}
}
return res;
}
/**
*
* arg:
* Step2Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step2Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
if(now == null){
throw new Exception("");
}
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Throwable e){
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
res = 2;
break;
}
}
return res;
}
/**
*
* arg:
* Step3Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step3Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
if(now == null){
throw new Exception("");
}
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Throwable e){
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
res = 2;
break;
}
}
return res;
}
}

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ym-packing/src/main/java/com/cnbm/dispatch/line2/KukaEvent2ThreadLine2.java Normal file
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package com.cnbm.dispatch.line2;
import cn.hutool.core.date.DateUtil;
import com.cnbm.dispatch.enums.kuka.step1.Step1Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step1.Step1Plc2MesVar;
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
import com.cnbm.packing.dto.CamlineSubIdDTO;
import com.cnbm.packing.entity.WoPackagingBox;
import com.cnbm.packing.entity.WoPackagingBoxSubstrate;
import com.cnbm.packing.service.*;
import com.cnbm.s7.s7connector.enmuc.S7Client;
import com.cnbm.s7.s7connector.type.PlcVar;
import org.slf4j.Logger;
import org.slf4j.LoggerFactory;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.boot.ApplicationArguments;
import org.springframework.boot.ApplicationRunner;
import org.springframework.core.annotation.Order;
import org.springframework.stereotype.Component;
import java.text.DecimalFormat;
import java.text.Format;
import java.time.LocalDateTime;
import java.util.Arrays;
import java.util.Date;
import java.util.concurrent.Executors;
import java.util.concurrent.ScheduledExecutorService;
import java.util.concurrent.TimeUnit;
/**
* @Desc: ""
* @Author: caixiang
* @DATE: 2022/12/23 12:33
*/
@Component
@Order(value = 1)
public class KukaEvent2ThreadLine2 implements ApplicationRunner {
private static final Logger logger = LoggerFactory.getLogger("EVENT2Line2");
@Autowired
DynamicDataSourceService service;
@Autowired
WoPowerLevelServiceBiz levelServiceBiz;
@Autowired
WoCompensationPowerServiceBiz compensationPowerServiceBiz;
@Autowired
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
@Autowired
WoPackagingBoxServiceBiz boxServiceBiz;
public KukaEvent2ThreadLine2(){
this.kukaStep2 = Executors.newScheduledThreadPool(1);
}
private ScheduledExecutorService kukaStep2;
/**
* return
* 成功： 返回相应的object对象
* 失败： 返回null
* */
private Object read(S7Client s7Client,Step1Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step1Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
private Object read(S7Client s7Client, Step2Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
private Object read(S7Client s7Client, Step3Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
public String getBoxId(String sapMaterial){
Integer todayBoxNum = service.getTodayBoxNum()+1;
String nowTime = DateUtil.format(new Date(), "yyMMdd");
todayBoxNum+=500;
logger.info("BOXID生成Event-------现在生成boxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+"，todayBoxNum:"+formateString(todayBoxNum));
String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
return res;
}
// public String getErrorBoxId(String sapMaterial){
//
// String nowTime = DateUtil.format(new Date(), "yyMMdd");
// String mixBoxError = "001";
// String res = "444"+sapMaterial+nowTime+mixBoxError +"02";
// logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime);
//
// return res;
// }
public String getErrorBoxId(String sapMaterial){
Integer todayErrBoxNum = service.getTodayErrBoxNum()+1;
String nowTime = DateUtil.format(new Date(), "yyMMdd");
String mixBoxError = "001";
String res = "444"+sapMaterial+nowTime+mixBoxError+"02"+todayErrBoxNum;
logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+",todayErrBoxNum:"+todayErrBoxNum);
return res;
}
public String removeKG(String str){
return str.substring(0,17);
}
public static void main(String[] args) {
Integer a = 102;
Format f1 = new DecimalFormat("000");
System.out.println(f1.format(a));
}
public String formateString(Integer a){
Format f1 = new DecimalFormat("000");
return f1.format(a);
}
//return true 出现混档了，return false 没有出现混档
// private boolean isMixLevel(String[] subIds,Integer size){
// String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
// String errMsg = "以下基板ID出现混档：";
// boolean res = false;
// for(int i=0;i<size;i++){
// String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
//
// if(!powerLevel.equals(correctLevel)){
// errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
// res = true;
// }
// }
// if(res){
// logger.error(errMsg);
// }
//
// return res;
// }
private CamlineSubIdDTO getFromCamline(String subId){
return service.getSubIdByCamline(subId);
}
private boolean isMixLevel(String[] subIds,Integer size){
WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIds[0]);
String correctLevel = null;
//如果 我们数据库没有 去camline 数据库里面取 -- 开始
if(bySubId == null){
logger.info("BOXID生成Event-------检查是否混箱时，发现数据库中 无subId："+ subIds[0]+"现在从camline 系统获取这个基板相关信息");
//todo
CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIds[0]);
logger.info("BOXID生成Event-------检查是否混箱时，发现数据库中 无subId："+ subIds[0]+"现在从camline 系统获取这个基板相关信息是："+subIdByCamline);
correctLevel = subIdByCamline.getPowerLevel();
}else {
correctLevel = bySubId.getPowerLevel();
}
String errMsg = "以下基板ID出现混档：";
boolean res = false;
for(int i=0;i<size;i++){
WoPackagingBoxSubstrate innerSub = substrateServiceBiz.getBySubId(subIds[i]);
String powerLevel = null;
if(innerSub==null){
powerLevel = getFromCamline(subIds[i]).getPowerLevel();
}else {
powerLevel = innerSub.getPowerLevel();
}
if(!powerLevel.equals(correctLevel)){
errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
res = true;
}
}
if(res){
logger.error(errMsg);
}
return res;
}
@Override
public void run(ApplicationArguments args) throws Exception {
kukaStep2.scheduleAtFixedRate(new Runnable() {
@Override
public void run() {
try {
//调度开始
Integer shelfIsFull = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, true);
logger.info("");
logger.info("================================== 现在开始执行 过程二 任务（ 开始 ） ===================================");
if(shelfIsFull != 1){
logger.info("BOXID生成Event-------失败"+" --- "+"MES监听 Step2Plc2MesVar.ShelfIsFull 是否 等于 1 失败");
}else if(shelfIsFull == 2){
throw new Exception("MES 监听值出现异常。");
}
//一. 从plc 中获取 subIdList 和 lineNum
String[] subIdList = (String[])read(S7Client.S7_DDJ2,Step2Plc2MesVar.SubIdList);
Integer listSize = (Integer)read(S7Client.S7_DDJ2,Step2Plc2MesVar.PackageNumberSet)-1;
//二. MES 业务
//=============== MES 业务 开始 =================
//1.MES 生成BoxId
if(subIdList.length<=0){
logger.info("BOXID生成Event-------失败"+" --- "+"从plc里面获取到的基板列表 为空");
throw new Exception("BOXID生成Event失败-------kuka机械手 取到了空箱");
}
if(listSize == null){
logger.info("BOXID生成Event-------失败"+" --- "+"从plc里面获取到的listSize 为null");
throw new Exception("BOXID生成Event失败-------listSize 为null");
}
//真实的基板ID 就是17位的，plc读取过来，有空格，要把后面3位空格去掉就行了。
for(int i=0;i<subIdList.length;i++){
subIdList[i] = removeKG(subIdList[i]);
}
logger.info("BOXID生成Event-------获取到基板列表："+ Arrays.toString(subIdList)+",基板数量:"+listSize);
WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIdList[0]);
logger.info("BOXID生成Event-------依据subId"+subIdList[0]+"去qgs数据库 查询数据,数据内容："+bySubId);
//如果我们系统中找不到这块基板那么就去camline里面找
// if(bySubId == null){
// logger.info("BOXID生成Event-------数据库中 无subId："+ subIdList[0]+"现在从camline 系统获取这个基板相关信息");
// //todo
// CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIdList[0]);
// bySubId = new WoPackagingBoxSubstrate();
// bySubId.setPowerLevel(subIdByCamline.getPowerLevel());
// bySubId.setSapMaterial(subIdByCamline.getSapMaterial());
// bySubId.setLineBody(2);
// }
if(bySubId == null){
logger.info("BOXID生成Event-------数据库中 无subId："+ subIdList[0]);
throw new Exception("BOXID生成Event-------数据库中 无subId："+ subIdList[0]);
}
//校验是否存在混档位情况
String boxId = "";
if(isMixLevel(subIdList,listSize)){
//出现混档
logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"出现混档");
boxId = getErrorBoxId(bySubId.getSapMaterial());
}else {
//正常情况
logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"没有出现混档");
boxId = getBoxId(bySubId.getSapMaterial());
}
logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"isMixLevel 校验结束");
logger.info("BOXID生成Event-------mes 生成的boxId :"+ boxId);
//2. 依次update 基板表，把boxId 赋予这些基板
for(int i=0;i<listSize;i++){
substrateServiceBiz.updatePackagingBoxIdAndSlotByWoSubstrateId(boxId,(i+1),subIdList[i]);
}
//3.去camline数据库 查询此基板ID 对应的订单
String orderNameBySubId = service.getOrderNameBySubId(subIdList[0]);
//4. box信息录入到box表
WoPackagingBox woPackagingBox = new WoPackagingBox();
woPackagingBox.setBoxNo(boxId);
woPackagingBox.setSubstrateQuantity(listSize);
woPackagingBox.setPackagingTime(LocalDateTime.now());
woPackagingBox.setPowerLevel(bySubId.getPowerLevel());
woPackagingBox.setLineBody(bySubId.getLineBody());
woPackagingBox.setSapMaterial(bySubId.getSapMaterial());
woPackagingBox.setOrderNum(orderNameBySubId);
//1-手动模式，2-自动模式
woPackagingBox.setModel(2);
woPackagingBox.setCreateTime(LocalDateTime.now());
woPackagingBox.setPackagingTime(LocalDateTime.now());
boxServiceBiz.insert(woPackagingBox);
logger.info("BOXID生成Event-------boxId :"+ boxId+"写入数据库成功");
//=============== MES 业务 结束 =================
//三. 把生成的BoxId 告诉kuka
write(S7Client.S7_DDJ2,Step2Mes2PlcVar.BoxId,boxId);
logger.info("BOXID生成Event-------boxId :"+ boxId+"传给PLC 成功");
//四. 当MES完成任务后，把MesToPlc.ShelfIsFullFinish变量置为true，告诉plc，我操作完成了
write(S7Client.S7_DDJ2,Step2Mes2PlcVar.ShelfIsFullFinish,true);
logger.info("BOXID生成Event-------boxId :"+ boxId+"ShelfIsFullFinish 置为true 成功");
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
Integer subArrived2 = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, false);
if(subArrived2 != 1){
logger.info("BOXID生成Event-------失败"+" --- "+"步骤1. MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
}else if(subArrived2 == 2){
throw new Exception("MES 监听值出现异常。");
}
write(S7Client.S7_DDJ2,Step2Mes2PlcVar.ShelfIsFullFinish,false);
logger.info("BOXID生成Event-------boxId :"+ boxId+"ShelfIsFullFinish 置为false 成功,Event2 成功结束");
logger.info("================================== 现在开始执行 过程二 任务（ 结束 ） ===================================");
logger.info("");
}catch (Throwable e){
// logger.info("BOXID生成Event------- 出现异常:" + e.toString());
logger.info("BOXID生成Event--- 出现异常 : {}",e.getMessage(),e);
}
}
},1,1, TimeUnit.SECONDS);
}
/**
*
* arg:
* Step1Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step1Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
//注意：即使now为null ，这里也不会抛出异常，这里很容易产生 空轮询。
if(now == null){
throw new Exception("");
}
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Throwable e){
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
res = 2;
break;
}
}
return res;
}
/**
*
* arg:
* Step2Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step2Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
if(now == null){
throw new Exception("");
}
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Throwable e){
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
res = 2;
break;
}
}
return res;
}
/**
*
* arg:
* Step3Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step3Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
if(now == null){
throw new Exception("");
}
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Throwable e){
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
res = 2;
break;
}
}
return res;
}
}

354
ym-packing/src/main/java/com/cnbm/dispatch/line2/KukaEvent3ThreadLine2.java Normal file
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package com.cnbm.dispatch.line2;
import cn.hutool.core.date.DateUtil;
import com.cnbm.dispatch.enums.kuka.step1.Step1Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step1.Step1Plc2MesVar;
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
import com.cnbm.packing.service.*;
import com.cnbm.s7.s7connector.enmuc.S7Client;
import com.cnbm.s7.s7connector.type.PlcVar;
import org.slf4j.Logger;
import org.slf4j.LoggerFactory;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.boot.ApplicationArguments;
import org.springframework.boot.ApplicationRunner;
import org.springframework.core.annotation.Order;
import org.springframework.stereotype.Component;
import java.text.DecimalFormat;
import java.text.Format;
import java.util.Date;
import java.util.concurrent.Executors;
import java.util.concurrent.ScheduledExecutorService;
import java.util.concurrent.TimeUnit;
/**
* @Desc: ""
* @Author: caixiang
* @DATE: 2022/12/23 12:33
*/
@Component
@Order(value = 1)
public class KukaEvent3ThreadLine2 implements ApplicationRunner {
private static final Logger logger = LoggerFactory.getLogger("EVENT3Line2");
@Autowired
DynamicDataSourceService service;
@Autowired
WoPowerLevelServiceBiz levelServiceBiz;
@Autowired
WoCompensationPowerServiceBiz compensationPowerServiceBiz;
@Autowired
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
@Autowired
WoPackagingBoxServiceBiz boxServiceBiz;
public KukaEvent3ThreadLine2(){
this.kukaStep3 = Executors.newScheduledThreadPool(1);
}
private ScheduledExecutorService kukaStep3;
/**
* return
* 成功： 返回相应的object对象
* 失败： 返回null
* */
private Object read(S7Client s7Client,Step1Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step1Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
private Object read(S7Client s7Client, Step2Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
private Object read(S7Client s7Client, Step3Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
public String getBoxId(String sapMaterial){
Integer todayBoxNum = service.getTodayBoxNum()+1;
String nowTime = DateUtil.format(new Date(), "yyMMdd");
todayBoxNum+=500;
logger.info("BOXID生成Event-------现在生成boxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+"，todayBoxNum:"+formateString(todayBoxNum));
String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
return res;
}
public String getErrorBoxId(String sapMaterial){
String nowTime = DateUtil.format(new Date(), "yyMMdd");
String mixBoxError = "001";
String res = "444"+sapMaterial+nowTime+mixBoxError;
logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime);
return res;
}
public String removeKG(String str){
return str.substring(0,17);
}
public static void main(String[] args) {
Integer a = 102;
Format f1 = new DecimalFormat("000");
System.out.println(f1.format(a));
}
public String formateString(Integer a){
Format f1 = new DecimalFormat("000");
return f1.format(a);
}
//return true 出现混档了，return false 没有出现混档
private boolean isMixLevel(String[] subIds,Integer size){
String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
String errMsg = "以下基板ID出现混档：";
boolean res = false;
for(int i=0;i<size;i++){
String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
if(!powerLevel.equals(correctLevel)){
errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
res = true;
}
}
if(res){
logger.error(errMsg);
}
return res;
}
@Override
public void run(ApplicationArguments args) throws Exception {
kukaStep3.scheduleAtFixedRate(new Runnable() {
@Override
public void run() {
try {
//调度开始
Integer shelfIsFull = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, true);
logger.info("");
logger.info("================================== 现在开始执行 过程三 任务（ 开始 ） ===================================");
if(shelfIsFull != 1){
logger.info("装箱单打印Event------失败"+" --- "+"MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
}else if(shelfIsFull == 2){
throw new Exception("MES 监听值出现异常。");
}
//一. 从plc 中获取 subIdList 和 lineNum
String boxId = (String)read(S7Client.S7_DDJ2,Step3Plc2MesVar.BoxId);
Integer lineNum = (Integer) read(S7Client.S7_DDJ2,Step3Plc2MesVar.LineNum);
if(boxId == null){
logger.info("装箱单打印Event-------失败"+" --- "+"从plc里面获取到的boxId 为null");
throw new Exception("装箱单打印Event-------boxId 为null");
}
logger.info("装箱单打印Event------到达站台的boxId :"+boxId);
//二. MES 业务
//=============== MES 业务 开始 =================
//1. box信息录入到box表
boxServiceBiz.updateIsArrivedByBoxNo(1,boxId);
logger.info("装箱单打印Event------boxId :"+boxId+"更新数据库成功");
//=============== MES 业务 结束 =================
//四. 当MES完成任务后，把MesToPlc.ShelfIsFullArrivedFinish变量置为true，告诉plc，我操作完成了
write(S7Client.S7_DDJ2,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,true);
logger.info("装箱单打印Event------boxId :"+boxId+"， ShelfIsFullArrivedFinish置为true 成功");
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
Integer subArrived2 = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, false);
if(subArrived2 != 1){
logger.info("装箱单打印Event------失败"+" --- "+"步骤1. MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
}else if(subArrived2 == 2){
throw new Exception("MES 监听值出现异常。");
}
logger.info("装箱单打印Event------boxId :"+boxId+"， 监听到subArrived=false 成功");
write(S7Client.S7_DDJ2,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,false);
logger.info("装箱单打印Event------boxId :"+boxId+"， Even3 成功");
logger.info("================================== 现在开始执行 过程三 任务（ 结束 ） ===================================");
logger.info("");
}catch (Throwable e){
// e.printStackTrace();
// logger.info("装箱单打印Event 出现异常------"+e.toString());
logger.info("装箱单打印Event--- 出现异常 : {}",e.getMessage(),e);
}
}
},1,1, TimeUnit.SECONDS);
}
/**
*
* arg:
* Step1Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step1Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
//注意：即使now为null ，这里也不会抛出异常，这里很容易产生 空轮询。
if(now == null){
throw new Exception("");
}
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Throwable e){
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
res = 2;
break;
}
}
return res;
}
/**
*
* arg:
* Step2Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step2Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
if(now == null){
throw new Exception("");
}
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Throwable e){
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
res = 2;
break;
}
}
return res;
}
/**
*
* arg:
* Step3Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step3Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
if(now == null){
throw new Exception("");
}
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Throwable e){
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
res = 2;
break;
}
}
return res;
}
}

306
ym-packing/src/main/java/com/cnbm/dispatch/line2/KukaEvent4ThreadLine2.java Normal file
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package com.cnbm.dispatch.line2;
import cn.hutool.core.date.DateUtil;
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
import com.cnbm.dispatch.enums.kuka.step4.Step4Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step4.Step4Plc2MesVar;
import com.cnbm.packing.entity.WoPowerLevel;
import com.cnbm.packing.service.*;
import com.cnbm.s7.s7connector.enmuc.S7Client;
import com.cnbm.s7.s7connector.type.PlcVar;
import org.slf4j.Logger;
import org.slf4j.LoggerFactory;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.boot.ApplicationArguments;
import org.springframework.boot.ApplicationRunner;
import org.springframework.core.annotation.Order;
import org.springframework.stereotype.Component;
import java.text.DecimalFormat;
import java.text.Format;
import java.util.Date;
import java.util.concurrent.Executors;
import java.util.concurrent.ScheduledExecutorService;
import java.util.concurrent.TimeUnit;
/**
* @Desc: ""
* @Author: caixiang
* @DATE: 2022/12/23 12:33
*/
@Component
@Order(value = 1)
public class KukaEvent4ThreadLine2 implements ApplicationRunner {
private static final Logger logger = LoggerFactory.getLogger("EVENT4NGLine2");
@Autowired
DynamicDataSourceService service;
@Autowired
WoPowerLevelServiceBiz levelServiceBiz;
@Autowired
WoCompensationPowerServiceBiz compensationPowerServiceBiz;
@Autowired
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
@Autowired
WoPackagingBoxServiceBiz boxServiceBiz;
public KukaEvent4ThreadLine2(){
this.kukaStep1 = Executors.newScheduledThreadPool(1);
}
private ScheduledExecutorService kukaStep1;
/**
* return
* 成功： 返回相应的object对象
* 失败： 返回null
* */
private Object read(S7Client s7Client, Step4Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step4Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
private Object read(S7Client s7Client, Step2Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
private Object read(S7Client s7Client, Step3Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
public String getBoxId(String sapMaterial){
Integer todayBoxNum = service.getTodayBoxNum()+1;
String nowTime = DateUtil.format(new Date(), "yyMMdd");
todayBoxNum+=500;
logger.info("BOXID生成Event-------现在生成boxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+"，todayBoxNum:"+formateString(todayBoxNum));
String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
return res;
}
public String getErrorBoxId(String sapMaterial){
String nowTime = DateUtil.format(new Date(), "yyMMdd");
String mixBoxError = "001";
String res = "444"+sapMaterial+nowTime+mixBoxError;
logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime);
return res;
}
public String removeKG(String str){
return str.substring(0,17);
}
public static void main(String[] args) {
Integer a = 102;
Format f1 = new DecimalFormat("000");
System.out.println(f1.format(a));
}
public String formateString(Integer a){
Format f1 = new DecimalFormat("000");
return f1.format(a);
}
//return true 出现混档了，return false 没有出现混档
private boolean isMixLevel(String[] subIds,Integer size){
String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
String errMsg = "以下基板ID出现混档：";
boolean res = false;
for(int i=0;i<size;i++){
String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
if(!powerLevel.equals(correctLevel)){
errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
res = true;
}
}
if(res){
logger.error(errMsg);
}
return res;
}
@Override
public void run(ApplicationArguments args) throws Exception {
kukaStep1.scheduleAtFixedRate(new Runnable() {
@Override
public void run() {
try {
//调度开始
Integer subArrived = waitingForTarget(Step4Plc2MesVar.SubArrivedToMes, true);
logger.info("");
logger.info("================================== 现在开始执行 过程四 任务（ 开始 ） ===================================");
if(subArrived != 1){
logger.info("NG口基板Event--- 失败"+" --- "+" MES监听 Step4Plc2MesVar.SubArrivedToMes 是否 等于 true 失败");
} else if (subArrived == 2) {
throw new Exception("MES 监听值出现异常。");
}
logger.info("NG口基板Event --- 成功 ---- MES监听到 Step4Plc2MesVar.SubArrivedToMes==true");
//一. 从plc 中获取 subId
String subId = (String) read(S7Client.S7_DDJ2,Step4Plc2MesVar.SubIdToMes);
Integer lineNum = 1;
//把基板ID字符串的空格去掉，因为plc中设置的20位，但实际基板ID就是17位，因为带空格去数据库查询 有问题的。
if(subId == null ){
logger.info("NG口基板Event--- 失败"+" --- "+" MES采集到null值，subId:"+subId);
}
subId = removeKG(subId);
logger.info("NG口基板Event --- 成功 ---- MES 从plu中 read 到基板id:"+subId);
//二. MES 业务
//=============== MES 业务 开始 =================
logger.info("================= 现在开始执行 过程四 任务 ( MES 业务 ) ( 开始 ) ==================");
//1. 从comline数据库中获取 实际pmpp
float pmppActual = service.getPMPPBySubId(subId);
//2. 匹配和计算补偿功率
float pmppCompensation = compensationPowerServiceBiz.calculCompensationPMPP(pmppActual,lineNum);
//3. 依据补偿功率，获取工艺参数，并且把这些工艺参数传给kuka
WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(pmppCompensation, lineNum);
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass()));
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc());
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc());
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp());
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp());
logger.info("NG口基板Event--- 采集到 基板ID: "+subId+", 线边号："+lineNum+"，从camline 获取到实际pmpp"+pmppActual+",计算后 补偿功率："+pmppCompensation+",dLable_Pnom: "+argByPMPP.getPowerClass() +",dLable_Voc: "+argByPMPP.getLableVoc()+",dLable_Isc: "+argByPMPP.getLableIsc()+",dLable_Vmpp: "+argByPMPP.getLableVmpp()+",dLable_Impp: "+argByPMPP.getLableImpp());
logger.info("================= 现在开始执行 过程四 任务 ( MES 业务 - 数据已经传给PLC ) ( 结束 ) ==================");
//=============== MES 业务 结束 =================
//三. 当MES完成任务后，把MesToPlc.SubArrivedFinish变量置为true，告诉plc，我操作完成了
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.SubArrivedFinish,true);
logger.info("NG口基板Event--- 基板ID: "+subId+", SubArrivedFinish，置为true 成功");
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
Integer subArrived2 = waitingForTarget(Step4Plc2MesVar.SubArrivedToMes, false);
if(subArrived2 != 1){
logger.info("NG口基板Event--- 失败"+" --- "+"MES监听 Step4Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
}else if (subArrived2 == 2) {
throw new Exception("MES 监听值出现异常。");
}
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.SubArrivedFinish,false);
logger.info("NG口基板Event--- 基板ID: "+subId+", SubArrivedFinish，置为 false 成功");
logger.info("================================== 现在开始执行 过程四 任务（ 结束 ） ===================================");
logger.info("");
}catch (Throwable e){
logger.info("NG口基板Event--- 出现异常 : {}",e.getMessage(),e);
}
}
},1,1, TimeUnit.SECONDS);
}
/**
*
* arg:
* Step4Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step4Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
//注意：即使now为null ，这里也不会抛出异常，这里很容易产生 空轮询。
if(now == null){
throw new Exception("");
}
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Throwable e){
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
res = 2;
break;
}
}
return res;
}
}

1
ym-packing/src/main/java/com/cnbm/packing/controller/PrintModelController.java
View File

@ -59,6 +59,7 @@ public class PrintModelController {
return new Result<PageData<PrintModelDTO>>().ok(page);
}
@GetMapping("{id}")
@ApiOperation("信息")
@PreAuthorize("@ex.hasAuthority('packing:printModel:info')")

79
ym-packing/src/main/java/com/cnbm/packing/controller/TestController.java
View File

@ -2,7 +2,6 @@ package com.cnbm.packing.controller;
import cn.hutool.core.date.DateUtil;
import com.baomidou.mybatisplus.core.metadata.IPage;
import com.cnbm.admin.annotation.LogOperation;
import com.cnbm.dispatch.enums.kuka.step1.Step1Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step1.Step1Plc2MesVar;
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
@ -11,16 +10,13 @@ import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
import com.cnbm.packing.dto.CamlineSubIdDTO;
import com.cnbm.packing.dto.CamlineSubIdForImportDTO;
import com.cnbm.packing.dto.PowerReportDTO;
import com.cnbm.packing.dto.WoCompensationPowerDTO;
import com.cnbm.packing.entity.WoPackagingBoxSubstrate;
import com.cnbm.packing.mapper.WoPackagingBoxSubstrateMapper;
import com.cnbm.packing.param.PowerReportQueryParam;
import com.cnbm.packing.param.SubIdQueryParam;
import com.cnbm.packing.service.DynamicDataSourceService;
import com.cnbm.packing.service.WoPackagingBoxServiceBiz;
import com.cnbm.packing.service.WoPackagingBoxSubstrateServiceBiz;
import com.cnbm.packing.vo.PowerReportVo;
import com.cnbm.packing.vo.SubIdPageVo;
import com.cnbm.s7.entity.R;
import com.cnbm.s7.s7connector.enmuc.S7Client;
@ -130,7 +126,7 @@ public class TestController {
}
@PostMapping("/forString")
public R forString() throws UnsupportedEncodingException, ParseException {
String[] s = (String[])read(S7Client.S7_KUKA,Step2Plc2MesVar.SubIdList);
String[] s = (String[])read(S7Client.S7_DDJ1,Step2Plc2MesVar.SubIdList);
System.out.println(Step2Plc2MesVar.SubIdList.getName()+" : "+Arrays.toString(s));
return R.ok();
}
@ -241,30 +237,61 @@ public class TestController {
@PostMapping("/testReadAll")
public R testReadAll() throws UnsupportedEncodingException, ParseException {
for(Step1Plc2MesVar actual:Step1Plc2MesVar.values()){
logger.info(read(S7Client.S7_KUKA,actual).toString());
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_KUKA,actual).toString());
logger.info(read(S7Client.S7_DDJ1,actual).toString());
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ1,actual).toString());
}
for(Step1Mes2PlcVar actual:Step1Mes2PlcVar.values()){
logger.info(read(S7Client.S7_KUKA,actual).toString());
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_KUKA,actual).toString());
logger.info(read(S7Client.S7_DDJ1,actual).toString());
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ1,actual).toString());
}
for(Step2Plc2MesVar actual:Step2Plc2MesVar.values()){
logger.info(read(S7Client.S7_KUKA,actual).toString());
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_KUKA,actual).toString());
logger.info(read(S7Client.S7_DDJ1,actual).toString());
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ1,actual).toString());
}
for(Step2Mes2PlcVar actual:Step2Mes2PlcVar.values()){
logger.info(read(S7Client.S7_KUKA,actual).toString());
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_KUKA,actual).toString());
logger.info(read(S7Client.S7_DDJ1,actual).toString());
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ1,actual).toString());
}
for(Step3Plc2MesVar actual:Step3Plc2MesVar.values()){
logger.info(read(S7Client.S7_KUKA,actual).toString());
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_KUKA,actual).toString());
logger.info(read(S7Client.S7_DDJ1,actual).toString());
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ1,actual).toString());
}
for(Step3Mes2PlcVar actual:Step3Mes2PlcVar.values()){
logger.info(read(S7Client.S7_KUKA,actual).toString());
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_KUKA,actual).toString());
logger.info(read(S7Client.S7_DDJ1,actual).toString());
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ1,actual).toString());
}
return R.ok();
}
@PostMapping("/testReadAll2")
public R testReadAll2() throws UnsupportedEncodingException, ParseException {
for(Step1Plc2MesVar actual:Step1Plc2MesVar.values()){
logger.info(read(S7Client.S7_DDJ2,actual).toString());
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ2,actual).toString());
}
for(Step1Mes2PlcVar actual:Step1Mes2PlcVar.values()){
logger.info(read(S7Client.S7_DDJ2,actual).toString());
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ2,actual).toString());
}
for(Step2Plc2MesVar actual:Step2Plc2MesVar.values()){
logger.info(read(S7Client.S7_DDJ2,actual).toString());
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ2,actual).toString());
}
for(Step2Mes2PlcVar actual:Step2Mes2PlcVar.values()){
logger.info(read(S7Client.S7_DDJ2,actual).toString());
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ2,actual).toString());
}
for(Step3Plc2MesVar actual:Step3Plc2MesVar.values()){
logger.info(read(S7Client.S7_DDJ2,actual).toString());
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ2,actual).toString());
}
for(Step3Mes2PlcVar actual:Step3Mes2PlcVar.values()){
logger.info(read(S7Client.S7_DDJ2,actual).toString());
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ2,actual).toString());
}
return R.ok();
}
@ -280,32 +307,32 @@ public class TestController {
BigDecimal isc = new BigDecimal(3.799);
BigDecimal vmpp = new BigDecimal(46.799);
BigDecimal impp = new BigDecimal(3.0799);
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Pnom,new Integer(1));
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.dLable_Pnom,new Integer(1));
System.out.println(Step1Mes2PlcVar.dLable_Pnom.getName()+" : "+1);
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Voc,voc);
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.dLable_Voc,voc);
System.out.println(Step1Mes2PlcVar.dLable_Voc.getName()+" : "+voc.toPlainString());
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Isc,isc);
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.dLable_Isc,isc);
System.out.println(Step1Mes2PlcVar.dLable_Isc.getName()+" : "+isc.toPlainString());
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Vmpp,vmpp);
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.dLable_Vmpp,vmpp);
System.out.println(Step1Mes2PlcVar.dLable_Vmpp.getName()+" : "+vmpp.toPlainString());
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Impp,impp);
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.dLable_Impp,impp);
System.out.println(Step1Mes2PlcVar.dLable_Impp.getName()+" : "+impp.toPlainString());
write(S7Client.S7_KUKA,Step2Mes2PlcVar.BoxId,"12345678901111111111");
write(S7Client.S7_DDJ1,Step2Mes2PlcVar.BoxId,"12345678901111111111");
System.out.println(Step2Mes2PlcVar.BoxId.getName()+" : "+"12345678901111111111");
write(S7Client.S7_KUKA,Step1Mes2PlcVar.SubArrivedFinish,true);
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.SubArrivedFinish,true);
System.out.println(Step1Mes2PlcVar.SubArrivedFinish.getName()+" : "+"true");
write(S7Client.S7_KUKA,Step2Mes2PlcVar.ShelfIsFullFinish,false);
write(S7Client.S7_DDJ1,Step2Mes2PlcVar.ShelfIsFullFinish,false);
System.out.println(Step2Mes2PlcVar.ShelfIsFullFinish.getName()+" : "+"false");
write(S7Client.S7_KUKA,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,true);
write(S7Client.S7_DDJ1,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,true);
System.out.println(Step3Mes2PlcVar.ShelfIsFullArrivedFinish.getName()+" : "+"true");

2
ym-packing/src/main/java/com/cnbm/packing/controller/WoPowerLevelController.java
View File

@ -52,7 +52,6 @@ public class WoPowerLevelController {
@PreAuthorize("@ex.hasAuthority('packing:woPowerLevel:page')")
public Result<PageData<WoPowerLevelDTO>> page(@ApiIgnore @RequestParam Map<String, Object> params){
PageData<WoPowerLevelDTO> page = woPowerLevelService.page(params);
return new Result<PageData<WoPowerLevelDTO>>().ok(page);
}
@ -61,7 +60,6 @@ public class WoPowerLevelController {
@PreAuthorize("@ex.hasAuthority('packing:woPowerLevel:info')")
public Result<WoPowerLevelDTO> get(@PathVariable("id") Long id){
WoPowerLevelDTO data = woPowerLevelService.get(id);
return new Result<WoPowerLevelDTO>().ok(data);
}

1
ym-packing/src/main/java/com/cnbm/packing/mapper/CamlineMapper.java
View File

@ -28,6 +28,7 @@ public interface CamlineMapper {
CamlineExtendArgDTO getExtendArgFromCamline(@Param("subId") String subId);
Integer getTodayBoxNum();
Integer getTodayErrBoxNum();
CamlineSubIdDTO getSubIdByCamline(@Param("subId") String subId);

4
ym-packing/src/main/java/com/cnbm/packing/service/DynamicDataSourceService.java
View File

@ -31,6 +31,10 @@ public class DynamicDataSourceService {
return mapper.getTodayBoxNum();
}
public Integer getTodayErrBoxNum(){
return mapper.getTodayErrBoxNum();
}
@DataSource("camline")
@Transactional
public float getPMPPBySubId(String subId){

12
ym-packing/src/main/resources/mapper/CamlineMapper.xml
View File

@ -195,5 +195,17 @@
twpb.model = 2
</select>
<select id="getTodayErrBoxNum" resultType="java.lang.Integer">
select count(1)
from t_wo_packaging_box twpb
where
twpb.CREATE_TIME BETWEEN DATE_FORMAT(NOW(),'%Y-%m-%d 00:00:00') AND DATE_FORMAT(NOW(),'%Y-%m-%d 23:59:59')
and
twpb.model = 2
and twpb.BOX_NO like '444%'
</select>
</mapper>

4
ym-packing/src/main/resources/mapper/WoCompensationPowerMapper.xml
View File

@ -6,7 +6,7 @@
<id column="actl_pmpp_low" property="actlPmppLow" />
<id column="actl_pmpp_high" property="actlPmppHigh" />
<id column="formula" property="formula" />
<id column="line_body" property="lineBody" />
<id column="line_body" prope】/rty="lineBody" />
<id column="coefficient_a" property="coefficientA" />
<id column="coefficient_b" property="coefficientB" />
<id column="remark" property="remark" />
@ -43,7 +43,7 @@
<if test="param.pmpp != null">
and twcp.actl_pmpp_high <![CDATA[ > ]]> #{param.pmpp} and twcp.actl_pmpp_low <![CDATA[ <= ]]> #{param.pmpp}
</if>
limit 1
</select>
</mapper>

1
ym-packing/src/main/resources/mapper/WoPowerLevelMapper.xml
View File

@ -40,6 +40,7 @@
<if test="param.pmpp != null">
and twpl.pmpp_high <![CDATA[ > ]]> #{param.pmpp} and twpl.pmpp_low <![CDATA[ <= ]]> #{param.pmpp}
</if>
limit 1
</select>
</mapper>

1
ym-s7/pom.xml
View File

@ -36,5 +36,6 @@
</dependency>
<!-- retry 结束 -->
</dependencies>
</project>

9
ym-s7/src/main/java/com/cnbm/s7/s7connector/enmuc/S7Client.java
View File

@ -27,7 +27,14 @@ public enum S7Client {
// S7_1200("192.168.0.52",0,1,1,PlcVarActual.HeartBeatFor1200),
// S7_15001("192.168.0.51",0,1,1),
// S7_1500("192.168.0.51",0,1,1),
S7_KUKA("10.10.3.158",0,1,2),
//1线
//S7_DDJ1("10.10.3.152",0,1,2),
S7_DDJ1("10.10.3.154",0,1,2),
//2线
S7_DDJ2("10.10.3.158",0,1,2),
//1500 机架-0 插槽-1
//后续 在这里扩展 多PLC应用。
;

1
ym-s7/src/main/java/com/cnbm/s7/s7connector/enmuc/S7ParamErrorCode.java
View File

@ -27,6 +27,7 @@ import java.util.Map;
*/
public enum S7ParamErrorCode {
ERROR_0x0000((short) 0x0000, "No error"),
ERROR_0x0110((short) 0x0110, "Invalid block number"),
ERROR_0x0111((short) 0x0111, "Invalid request length"),

13
ym-s7/src/main/java/com/cnbm/s7/s7connector/exception/S7CheckResultException.java
View File

@ -15,6 +15,8 @@ limitations under the License.
*/
package com.cnbm.s7.s7connector.exception;
import io.swagger.models.auth.In;
/**
* The Class S7Exception is an exception related to S7 Communication
*/
@ -23,6 +25,17 @@ public final class S7CheckResultException extends RuntimeException {
/** The Constant serialVersionUID. */
private static final long serialVersionUID = -4761415733559374116L;
public static void main(String[] args) {
try {
String str = null;
str.substring(0,17);
}catch (Throwable e){
e.printStackTrace();
System.out.println("标签打印Event--- 出现异常 :"+e.toString());
}
}
/**
* Instantiates a new s7 exception.
*/