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caixiang 1 år sedan
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18 ändrade filer med 356 tillägg och 188 borttagningar
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  1. +14
    -10
      ym-gateway/src/main/resources/application-dev.yml
  2. +4
    -3
      ym-gateway/src/main/resources/application.yml
  3. +7
    -1
      ym-gateway/src/main/resources/logback.xml
  4. +204
    -160
      ym-packing/src/main/java/com/cnbm/dispatch/KukaJoinThread.java
  5. +3
    -1
      ym-packing/src/main/java/com/cnbm/dispatch/enums/kuka/step2/Step2Plc2MesVar.java
  6. +44
    -1
      ym-packing/src/main/java/com/cnbm/packing/controller/TestController.java
  7. +30
    -0
      ym-packing/src/main/java/com/cnbm/packing/dto/CamlineSubIdDTO.java
  8. +3
    -0
      ym-packing/src/main/java/com/cnbm/packing/mapper/CamlineMapper.java
  9. +3
    -2
      ym-packing/src/main/java/com/cnbm/packing/mapper/WoPackagingBoxSubstrateMapper.java
  10. +7
    -0
      ym-packing/src/main/java/com/cnbm/packing/service/DynamicDataSourceService.java
  11. +3
    -1
      ym-packing/src/main/java/com/cnbm/packing/service/WoPackagingBoxSubstrateServiceBiz.java
  12. +5
    -2
      ym-packing/src/main/java/com/cnbm/packing/service/impl/WoCompensationPowerServiceBizImpl.java
  13. +2
    -2
      ym-packing/src/main/java/com/cnbm/packing/service/impl/WoPackagingBoxSubstrateServiceBizImpl.java
  14. +19
    -0
      ym-packing/src/main/resources/mapper/CamlineMapper.xml
  15. +1
    -1
      ym-packing/src/main/resources/mapper/WoCompensationPowerMapper.xml
  16. +5
    -2
      ym-packing/src/main/resources/mapper/WoPackagingBoxSubstrateMapper.xml
  17. +1
    -1
      ym-packing/src/main/resources/mapper/WoPowerLevelMapper.xml
  18. +1
    -1
      ym-s7/src/main/java/com/cnbm/s7/s7connector/enmuc/S7Client.java

+ 14
- 10
ym-gateway/src/main/resources/application-dev.yml Visa fil

@@ -1,7 +1,11 @@
spring:
datasource:
#MySQL
driver-class-name: com.mysql.cj.jdbc.Driver
#MySQL
#url: jdbc:mysql://10.0.1.249:3306/mt_cigs4?useUnicode=true&characterEncoding=UTF-8&serverTimezone=Asia/Shanghai&nullCatalogMeansCurrent=true
#username: cigs4
#password: 1qazxsw2

url: jdbc:mysql://mysql.picaiba.com:30307/mt_cigs4?useUnicode=true&characterEncoding=UTF-8&serverTimezone=Asia/Shanghai&nullCatalogMeansCurrent=true
username: root
password: 1qaz@WSX3edc$RFV
@@ -61,14 +65,14 @@ dynamic:
# username: root
# password: 1qaz@WSX3edc$RFV
## camline系统
camline:
driver-class-name: com.mysql.cj.jdbc.Driver
url: jdbc:mysql://mysql.picaiba.com:30307/mt_cigs4?useUnicode=true&characterEncoding=UTF-8&serverTimezone=Asia/Shanghai&nullCatalogMeansCurrent=true
username: root
password: 1qaz@WSX3edc$RFV
#
# camline:
# driver-class-name: com.mysql.cj.jdbc.Driver
# url: jdbc:mysql://10.0.1.23:3306/synapse?useUnicode=true&characterEncoding=UTF-8&serverTimezone=Asia/Shanghai&nullCatalogMeansCurrent=true
# username: offline_data
# password: tpvmfab4
# url: jdbc:mysql://mysql.picaiba.com:30307/mt_cigs4?useUnicode=true&characterEncoding=UTF-8&serverTimezone=Asia/Shanghai&nullCatalogMeansCurrent=true
# username: root
# password: 1qaz@WSX3edc$RFV
#
camline:
driver-class-name: com.mysql.cj.jdbc.Driver
url: jdbc:mysql://10.0.1.23:3306/synapse?useUnicode=true&characterEncoding=UTF-8&serverTimezone=Asia/Shanghai&nullCatalogMeansCurrent=true
username: offline_data
password: tpvmfab4

+ 4
- 3
ym-gateway/src/main/resources/application.yml Visa fil

@@ -33,9 +33,10 @@ spring:
enabled: true
redis:
database: 6
host: 192.168.0.135
port: 6380
password: '@WSXcde3' # 密码（默认为空）
host: 10.0.1.249
#host: 127.0.0.1
port: 6379
password: '' # 密码（默认为空）
timeout: 6000ms # 连接超时时长（毫秒）
jedis:
pool:


+ 7
- 1
ym-gateway/src/main/resources/logback.xml Visa fil

@@ -16,7 +16,7 @@

<property name="logging.eqlog" value="/usr/local/logger/EQCommunicationLog" />
<property name="logging.packing" value="/usr/local/logger/Packing" />
<property name="logging.pathwork" value="/usr/local/logger/Working" />


<!--0. 日志格式和颜色渲染 -->
@@ -392,6 +392,12 @@

<!-- name就是包名，这个包下的 所有logger 输出就以下配置（这里的logger只会输出代码里 你指定打印的log ） -->

<!-- <logger name="com.cnbm.pathwork" additivity="false">-->
<!-- <appender-ref ref="WORKING_DEBUG_FILE" />-->
<!-- <appender-ref ref="WORKING_INFO_FILE" />-->
<!-- <appender-ref ref="WORKING_WARN_FILE" />-->
<!-- <appender-ref ref="WORKING_ERROR_FILE" />-->
<!-- </logger>-->
<logger name="com.cnbm.dispatch" additivity="false">
<appender-ref ref="EQ_COMM_LOG_DEBUG_FILE" />
<appender-ref ref="EQ_COMM_LOG_INFO_FILE" />


+ 204
- 160
ym-packing/src/main/java/com/cnbm/dispatch/KukaJoinThread.java Visa fil

@@ -8,6 +8,7 @@ import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
import com.cnbm.packing.dto.CamlineExtendArgDTO;
import com.cnbm.packing.dto.CamlineSubIdDTO;
import com.cnbm.packing.entity.WoPackagingBox;
import com.cnbm.packing.entity.WoPackagingBoxSubstrate;
import com.cnbm.packing.entity.WoPowerLevel;
@@ -153,96 +154,113 @@ public class KukaJoinThread implements ApplicationRunner {
return res;
}

public String removeKG(String str){
return str.substring(0,17);
}

public static void main(String[] args) {
String str = "30110012302210707 ";
String substring = str.substring(0,17);
System.out.println(substring);
}

@Override
public void run(ApplicationArguments args) throws Exception {

kukaStep1.scheduleAtFixedRate(new Runnable() {
@Override
public void run() {
//调度开始
try {

//调度开始
// logger.info("");
// logger.info("================= 现在开始执行 过程一 任务 ==================");
Integer subArrived = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, true);
if(subArrived != 1){
logger.info("失败"+" --- "+" MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
Integer subArrived = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, true);
if(subArrived != 1){
logger.info("失败"+" --- "+" MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
}

//一. 从plc 中获取 subId 和 lineNum
String subId = (String) read(S7Client.S7_KUKA,Step1Plc2MesVar.SubIdToMes);
Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step1Plc2MesVar.LineNum);
//把基板ID字符串的空格去掉，因为plc中设置的20位，但实际基板ID就是17位，因为带空格去数据库查询 有问题的。
subId = removeKG(subId);

//二. MES 业务
//=============== MES 业务 开始 =================
//1. 从comline数据库中获取 实际pmpp
float pmppBySubId = service.getPMPPBySubId(subId);
//2. 匹配和计算补偿功率
float actualPMPP = compensationPowerServiceBiz.calculCompensationPMPP(pmppBySubId,lineNum);
//3. 依据补偿功率，获取工艺参数，并且把这些工艺参数传给kuka
WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(actualPMPP, lineNum);
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass()));
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc());
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc());
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp());
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp());
logger.info("采集到 基板ID: "+subId+", 线边号："+lineNum+"，从camline 获取到实际pmpp"+pmppBySubId+",计算后 补偿功率："+actualPMPP+",dLable_Pnom: "+argByPMPP.getPowerClass() +",dLable_Voc: "+argByPMPP.getLableVoc()+",dLable_Isc: "+argByPMPP.getLableIsc()+",dLable_Vmpp: "+argByPMPP.getLableVmpp()+",dLable_Impp: "+argByPMPP.getLableImpp());



//4. 把基板录到数据库
WoPackagingBoxSubstrate woPackagingBoxSubstrate = new WoPackagingBoxSubstrate();
woPackagingBoxSubstrate.setLineBody(lineNum);
woPackagingBoxSubstrate.setPowerLevel(argByPMPP.getPowerClass());
woPackagingBoxSubstrate.setSapMaterial(argByPMPP.getSapMaterialNum());
woPackagingBoxSubstrate.setWoSubstrateId(subId);

//5. 从camline那里获取可变字段
CamlineExtendArgDTO extendArgFromCamline = service.getExtendArgFromCamline(subId);
woPackagingBoxSubstrate.setLastUpdateTime(extendArgFromCamline.getLastUpdateTime());
woPackagingBoxSubstrate.setPmpp(actualPMPP);
woPackagingBoxSubstrate.setOrderName(extendArgFromCamline.getOrderName());
woPackagingBoxSubstrate.setBinclassFl1(extendArgFromCamline.getBinclassFl1());
woPackagingBoxSubstrate.setBinclassFl2(extendArgFromCamline.getBinclassFl2());
woPackagingBoxSubstrate.setEtaFl1(extendArgFromCamline.getEtaFl1());
woPackagingBoxSubstrate.setEtaFl2(extendArgFromCamline.getEtaFl2());
woPackagingBoxSubstrate.setFfFl1(extendArgFromCamline.getFfFl1());
woPackagingBoxSubstrate.setFfFl2(extendArgFromCamline.getFfFl2());
woPackagingBoxSubstrate.setImppFl1(extendArgFromCamline.getImppFl1());
woPackagingBoxSubstrate.setImppFl2(extendArgFromCamline.getImppFl2());
woPackagingBoxSubstrate.setInsolflashcontrolFl1(extendArgFromCamline.getInsolflashcontrolFl1());
woPackagingBoxSubstrate.setInsolflashcontrolFl2(extendArgFromCamline.getInsolflashcontrolFl2());
woPackagingBoxSubstrate.setInsolmppFl1(extendArgFromCamline.getInsolmppFl1());
woPackagingBoxSubstrate.setInsolmppFl2(extendArgFromCamline.getInsolmppFl2());
woPackagingBoxSubstrate.setInsolvocFl1(extendArgFromCamline.getInsolvocFl1());
woPackagingBoxSubstrate.setInsolvocFl2(extendArgFromCamline.getInsolvocFl2());
woPackagingBoxSubstrate.setInsolFl1(extendArgFromCamline.getInsolFl1());
woPackagingBoxSubstrate.setInsolFl2(extendArgFromCamline.getInsolFl2());
woPackagingBoxSubstrate.setIscFl1(extendArgFromCamline.getIscFl1());
woPackagingBoxSubstrate.setIscFl2(extendArgFromCamline.getIscFl2());
woPackagingBoxSubstrate.setMeasTimeFl1(extendArgFromCamline.getMeasTimeFl1());
woPackagingBoxSubstrate.setMeasTimeFl2(extendArgFromCamline.getMeasTimeFl2());
woPackagingBoxSubstrate.setPmppFl1(extendArgFromCamline.getPmppFl1());
woPackagingBoxSubstrate.setPmppFl2(extendArgFromCamline.getPmppFl2());
woPackagingBoxSubstrate.setTcellFl1(extendArgFromCamline.getTcellFl1());
woPackagingBoxSubstrate.setTcellFl2(extendArgFromCamline.getTcellFl2());
woPackagingBoxSubstrate.setTmonicellFl1(extendArgFromCamline.getTmonicellFl1());
woPackagingBoxSubstrate.setTmonicellFl2(extendArgFromCamline.getTmonicellFl2());
woPackagingBoxSubstrate.setUmppFl1(extendArgFromCamline.getUmppFl1());
woPackagingBoxSubstrate.setUmppFl2(extendArgFromCamline.getUmppFl2());
woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl1());
woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl2());

substrateServiceBiz.insert(woPackagingBoxSubstrate);
//=============== MES 业务 结束 =================

//三. 当MES完成任务后，把MesToPlc.SubArrivedFinish变量置为true，告诉plc，我操作完成了
write(S7Client.S7_KUKA,Step1Mes2PlcVar.SubArrivedFinish,true);

//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
Integer subArrived2 = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, false);
if(subArrived2 != 1){
logger.info("失败"+" --- "+"MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
}
write(S7Client.S7_KUKA,Step1Mes2PlcVar.SubArrivedFinish,false);
}catch (Throwable e){
logger.info("Event1 :"+e.getMessage());
}

//一. 从plc 中获取 subId 和 lineNum
String subId = (String) read(S7Client.S7_KUKA,Step1Plc2MesVar.SubIdToMes);
Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step1Plc2MesVar.LineNum);


//二. MES 业务
//=============== MES 业务 开始 =================
//1. 从comline数据库中获取 实际pmpp
float pmppBySubId = service.getPMPPBySubId(subId);
//2. 匹配和计算补偿功率
float actualPMPP = compensationPowerServiceBiz.calculCompensationPMPP(pmppBySubId,lineNum);
//3. 依据补偿功率，获取工艺参数，并且把这些工艺参数传给kuka
WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(actualPMPP, lineNum);
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass()));
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc());
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc());
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp());
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp());
logger.info("采集到 基板ID: "+subId+", 线边号："+lineNum+",dLable_Pnom: "+argByPMPP.getPowerClass() +",dLable_Voc: "+argByPMPP.getLableVoc()+",dLable_Isc: "+argByPMPP.getLableIsc()+",dLable_Vmpp: "+argByPMPP.getLableVmpp()+",dLable_Impp: "+argByPMPP.getLableImpp());


//4. 把基板录到数据库
WoPackagingBoxSubstrate woPackagingBoxSubstrate = new WoPackagingBoxSubstrate();
woPackagingBoxSubstrate.setLineBody(lineNum);
woPackagingBoxSubstrate.setPowerLevel(argByPMPP.getPowerClass());
woPackagingBoxSubstrate.setSapMaterial(argByPMPP.getSapMaterialNum());
woPackagingBoxSubstrate.setWoSubstrateId(subId);

//5. 从camline那里获取可变字段
CamlineExtendArgDTO extendArgFromCamline = service.getExtendArgFromCamline(subId);
woPackagingBoxSubstrate.setLastUpdateTime(extendArgFromCamline.getLastUpdateTime());
woPackagingBoxSubstrate.setPmpp(actualPMPP);
woPackagingBoxSubstrate.setOrderName(extendArgFromCamline.getOrderName());
woPackagingBoxSubstrate.setBinclassFl1(extendArgFromCamline.getBinclassFl1());
woPackagingBoxSubstrate.setBinclassFl2(extendArgFromCamline.getBinclassFl2());
woPackagingBoxSubstrate.setEtaFl1(extendArgFromCamline.getEtaFl1());
woPackagingBoxSubstrate.setEtaFl2(extendArgFromCamline.getEtaFl2());
woPackagingBoxSubstrate.setFfFl1(extendArgFromCamline.getFfFl1());
woPackagingBoxSubstrate.setFfFl2(extendArgFromCamline.getFfFl2());
woPackagingBoxSubstrate.setImppFl1(extendArgFromCamline.getImppFl1());
woPackagingBoxSubstrate.setImppFl2(extendArgFromCamline.getImppFl2());
woPackagingBoxSubstrate.setInsolflashcontrolFl1(extendArgFromCamline.getInsolflashcontrolFl1());
woPackagingBoxSubstrate.setInsolflashcontrolFl2(extendArgFromCamline.getInsolflashcontrolFl2());
woPackagingBoxSubstrate.setInsolmppFl1(extendArgFromCamline.getInsolmppFl1());
woPackagingBoxSubstrate.setInsolmppFl2(extendArgFromCamline.getInsolmppFl2());
woPackagingBoxSubstrate.setInsolvocFl1(extendArgFromCamline.getInsolvocFl1());
woPackagingBoxSubstrate.setInsolvocFl2(extendArgFromCamline.getInsolvocFl2());
woPackagingBoxSubstrate.setInsolFl1(extendArgFromCamline.getInsolFl1());
woPackagingBoxSubstrate.setInsolFl2(extendArgFromCamline.getInsolFl2());
woPackagingBoxSubstrate.setIscFl1(extendArgFromCamline.getIscFl1());
woPackagingBoxSubstrate.setIscFl2(extendArgFromCamline.getIscFl2());
woPackagingBoxSubstrate.setMeasTimeFl1(extendArgFromCamline.getMeasTimeFl1());
woPackagingBoxSubstrate.setMeasTimeFl2(extendArgFromCamline.getMeasTimeFl2());
woPackagingBoxSubstrate.setPmppFl1(extendArgFromCamline.getPmppFl1());
woPackagingBoxSubstrate.setPmppFl2(extendArgFromCamline.getPmppFl2());
woPackagingBoxSubstrate.setTcellFl1(extendArgFromCamline.getTcellFl1());
woPackagingBoxSubstrate.setTcellFl2(extendArgFromCamline.getTcellFl2());
woPackagingBoxSubstrate.setTmonicellFl1(extendArgFromCamline.getTmonicellFl1());
woPackagingBoxSubstrate.setTmonicellFl2(extendArgFromCamline.getTmonicellFl2());
woPackagingBoxSubstrate.setUmppFl1(extendArgFromCamline.getUmppFl1());
woPackagingBoxSubstrate.setUmppFl2(extendArgFromCamline.getUmppFl2());
woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl1());
woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl2());

substrateServiceBiz.insert(woPackagingBoxSubstrate);
//=============== MES 业务 结束 =================

//三. 当MES完成任务后，把MesToPlc.SubArrivedFinish变量置为true，告诉plc，我操作完成了
write(S7Client.S7_KUKA,Step1Mes2PlcVar.SubArrivedFinish,true);

//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
Integer subArrived2 = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, false);
if(subArrived2 != 1){
logger.info("失败"+" --- "+"MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
}
write(S7Client.S7_KUKA,Step1Mes2PlcVar.SubArrivedFinish,false);
}
},1,1, TimeUnit.SECONDS);

@@ -250,59 +268,81 @@ public class KukaJoinThread implements ApplicationRunner {
kukaStep2.scheduleAtFixedRate(new Runnable() {
@Override
public void run() {
//调度开始

Integer shelfIsFull = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, true);
if(shelfIsFull != 1){
logger.info("失败"+" --- "+"MES监听 Step2Plc2MesVar.ShelfIsFull 是否 等于 1 失败");
}

//一. 从plc 中获取 subIdList 和 lineNum
String[] subIdList = (String[])read(S7Client.S7_KUKA,Step2Plc2MesVar.SubIdList);
// Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step2Plc2MesVar.LineNum);
logger.info("获取到基板列表："+ Arrays.toString(subIdList));

//二. MES 业务
//=============== MES 业务 开始 =================
//1.MES 生成BoxId
if(subIdList.length<=0){
logger.info("失败"+" --- "+"从plc里面获取到的基板列表 为空");
}
WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIdList[0]);
String boxId = getBoxId(bySubId.getSapMaterial());
logger.info("mes 生成的boxId :"+ boxId);
//2. 依次update 基板表，把boxId 赋予这些基板
for(int i=0;i<subIdList.length;i++){
substrateServiceBiz.updatePackagingBoxIdByWoSubstrateId(boxId,subIdList[i]);
}
//3.去camline数据库 查询此基板ID 对应的订单
String orderNameBySubId = service.getOrderNameBySubId(subIdList[0]);
//4. box信息录入到box表
WoPackagingBox woPackagingBox = new WoPackagingBox();
woPackagingBox.setBoxNo(boxId);
woPackagingBox.setPackagingTime(LocalDateTime.now());
woPackagingBox.setPowerLevel(bySubId.getPowerLevel());
woPackagingBox.setLineBody(bySubId.getLineBody());
woPackagingBox.setSapMaterial(bySubId.getSapMaterial());
woPackagingBox.setOrderNum(orderNameBySubId);
//1-手动模式，2-自动模式
woPackagingBox.setModel(2);
woPackagingBox.setCreateTime(LocalDateTime.now());
boxServiceBiz.insert(woPackagingBox);
//=============== MES 业务 结束 =================

//三. 把生成的BoxId 告诉kuka
write(S7Client.S7_KUKA,Step2Mes2PlcVar.BoxId,boxId);

//四. 当MES完成任务后，把MesToPlc.ShelfIsFullFinish变量置为true，告诉plc，我操作完成了
write(S7Client.S7_KUKA,Step2Mes2PlcVar.ShelfIsFullFinish,true);

//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
Integer subArrived2 = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, false);
if(subArrived2 != 1){
logger.info("失败"+" --- "+"步骤1. MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
try {

//调度开始

Integer shelfIsFull = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, true);
if(shelfIsFull != 1){
logger.info("失败"+" --- "+"MES监听 Step2Plc2MesVar.ShelfIsFull 是否 等于 1 失败");
}

//一. 从plc 中获取 subIdList 和 lineNum
String[] subIdList = (String[])read(S7Client.S7_KUKA,Step2Plc2MesVar.SubIdList);
Integer listSize = (Integer)read(S7Client.S7_KUKA,Step2Plc2MesVar.PackageNumberSet);

//二. MES 业务
//=============== MES 业务 开始 =================
//1.MES 生成BoxId
if(subIdList.length<=0){
logger.info("失败"+" --- "+"从plc里面获取到的基板列表 为空");
throw new Exception("kuka机械手 取到了空箱");
}
//真实的基板ID 就是17位的，plc读取过来，有空格，要把后面3位空格去掉就行了。
for(int i=0;i<subIdList.length;i++){
subIdList[i] = removeKG(subIdList[i]);
}
logger.info("获取到基板列表："+ Arrays.toString(subIdList)+",基板数量:"+listSize);

WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIdList[0]);
//如果我们系统中找不到这块基板那么就去camline里面找
if(bySubId == null){
//todo
CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIdList[0]);
bySubId = new WoPackagingBoxSubstrate();
bySubId.setPowerLevel(subIdByCamline.getPowerLevel());
bySubId.setSapMaterial(subIdByCamline.getSapMaterial());
bySubId.setLineBody(2);
}


String boxId = getBoxId(bySubId.getSapMaterial());
logger.info("mes 生成的boxId :"+ boxId);
//2. 依次update 基板表，把boxId 赋予这些基板
for(int i=0;i<listSize;i++){
substrateServiceBiz.updatePackagingBoxIdAndSlotByWoSubstrateId(boxId,i,subIdList[i]);
}
//3.去camline数据库 查询此基板ID 对应的订单
String orderNameBySubId = service.getOrderNameBySubId(subIdList[0]);
//4. box信息录入到box表
WoPackagingBox woPackagingBox = new WoPackagingBox();
woPackagingBox.setBoxNo(boxId);
woPackagingBox.setPackagingTime(LocalDateTime.now());
woPackagingBox.setPowerLevel(bySubId.getPowerLevel());
woPackagingBox.setLineBody(bySubId.getLineBody());
woPackagingBox.setSapMaterial(bySubId.getSapMaterial());
woPackagingBox.setOrderNum(orderNameBySubId);
//1-手动模式，2-自动模式
woPackagingBox.setModel(2);
woPackagingBox.setCreateTime(LocalDateTime.now());
boxServiceBiz.insert(woPackagingBox);
//=============== MES 业务 结束 =================

//三. 把生成的BoxId 告诉kuka
write(S7Client.S7_KUKA,Step2Mes2PlcVar.BoxId,boxId);

//四. 当MES完成任务后，把MesToPlc.ShelfIsFullFinish变量置为true，告诉plc，我操作完成了
write(S7Client.S7_KUKA,Step2Mes2PlcVar.ShelfIsFullFinish,true);

//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
Integer subArrived2 = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, false);
if(subArrived2 != 1){
logger.info("失败"+" --- "+"步骤1. MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
}
write(S7Client.S7_KUKA,Step2Mes2PlcVar.ShelfIsFullFinish,false);
}catch (Throwable e){
logger.info(e.getMessage());
}
write(S7Client.S7_KUKA,Step2Mes2PlcVar.ShelfIsFullFinish,false);
}
},1,1, TimeUnit.SECONDS);

@@ -310,34 +350,38 @@ public class KukaJoinThread implements ApplicationRunner {
kukaStep3.scheduleAtFixedRate(new Runnable() {
@Override
public void run() {
//调度开始
Integer shelfIsFull = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, true);
if(shelfIsFull != 1){
logger.info("失败"+" --- "+"MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
}

//一. 从plc 中获取 subIdList 和 lineNum
String boxId = (String)read(S7Client.S7_KUKA,Step3Plc2MesVar.BoxId);
Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step3Plc2MesVar.LineNum);
logger.info("到达站台的boxId :"+boxId);

//二. MES 业务
//=============== MES 业务 开始 =================
//1. box信息录入到box表
boxServiceBiz.updateIsArrivedByBoxNo(1,boxId);
//=============== MES 业务 结束 =================


//四. 当MES完成任务后，把MesToPlc.ShelfIsFullArrivedFinish变量置为true，告诉plc，我操作完成了
write(S7Client.S7_KUKA,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,true);

//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
Integer subArrived2 = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, false);
if(subArrived2 != 1){
logger.info("失败"+" --- "+"步骤1. MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
try {

//调度开始
Integer shelfIsFull = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, true);
if(shelfIsFull != 1){
logger.info("失败"+" --- "+"MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
}

//一. 从plc 中获取 subIdList 和 lineNum
String boxId = (String)read(S7Client.S7_KUKA,Step3Plc2MesVar.BoxId);
Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step3Plc2MesVar.LineNum);
logger.info("到达站台的boxId :"+boxId);

//二. MES 业务
//=============== MES 业务 开始 =================
//1. box信息录入到box表
boxServiceBiz.updateIsArrivedByBoxNo(1,boxId);
//=============== MES 业务 结束 =================


//四. 当MES完成任务后，把MesToPlc.ShelfIsFullArrivedFinish变量置为true，告诉plc，我操作完成了
write(S7Client.S7_KUKA,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,true);

//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
Integer subArrived2 = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, false);
if(subArrived2 != 1){
logger.info("失败"+" --- "+"步骤1. MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
}
write(S7Client.S7_KUKA,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,false);
}catch (Throwable e){
logger.info(e.getMessage());
}
write(S7Client.S7_KUKA,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,false);


}
},1,1, TimeUnit.SECONDS);


+ 3
- 1
ym-packing/src/main/java/com/cnbm/dispatch/enums/kuka/step2/Step2Plc2MesVar.java Visa fil

@@ -14,7 +14,9 @@ public enum Step2Plc2MesVar {

ShelfIsFull("ShelfIsFull", PlcVar.BOOL,1, DaveArea.DB,2000,48,0),
SubIdList("SubIdList",PlcVar.STRING_Array,30,DaveArea.DB,2000,50,0,20),
LineNum("LineNum", PlcVar.BOOL,1, DaveArea.DB,2000,710,0),
LineNum("LineNum", PlcVar.UINT,1, DaveArea.DB,2000,710,0),
PackageNumberSet("PackageNumberSet", PlcVar.UINT,1, DaveArea.DB,2000,766,0),

;

private String name;


+ 44
- 1
ym-packing/src/main/java/com/cnbm/packing/controller/TestController.java Visa fil

@@ -6,7 +6,10 @@ import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
import com.cnbm.packing.dto.CamlineSubIdDTO;
import com.cnbm.packing.entity.WoPackagingBoxSubstrate;
import com.cnbm.packing.service.DynamicDataSourceService;
import com.cnbm.packing.service.WoPackagingBoxSubstrateServiceBiz;
import com.cnbm.s7.entity.R;
import com.cnbm.s7.s7connector.enmuc.S7Client;
import com.cnbm.s7.s7connector.type.PlcVar;
@@ -23,6 +26,7 @@ import springfox.documentation.annotations.ApiIgnore;
import java.io.UnsupportedEncodingException;
import java.math.BigDecimal;
import java.text.ParseException;
import java.util.Arrays;
import java.util.Map;


@@ -39,6 +43,8 @@ public class TestController {
private static final Logger logger = LoggerFactory.getLogger(TestController.class);
@Autowired
DynamicDataSourceService service;
@Autowired
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
private Object read(S7Client s7Client,Step1Plc2MesVar var) throws UnsupportedEncodingException, ParseException {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
@@ -95,7 +101,12 @@ public class TestController {
return null;
}
}

@PostMapping("/forString")
public R forString() throws UnsupportedEncodingException, ParseException {
String[] s = (String[])read(S7Client.S7_KUKA,Step2Plc2MesVar.SubIdList);
System.out.println(Step2Plc2MesVar.SubIdList.getName()+" : "+Arrays.toString(s));
return R.ok();
}
@PostMapping("/testReadAll")
public R testReadAll() throws UnsupportedEncodingException, ParseException {
for(Step1Plc2MesVar actual:Step1Plc2MesVar.values()){
@@ -139,17 +150,32 @@ public class TestController {
BigDecimal vmpp = new BigDecimal(46.799);
BigDecimal impp = new BigDecimal(3.0799);
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Pnom,new Integer(1));
System.out.println(Step1Mes2PlcVar.dLable_Pnom.getName()+" : "+1);

write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Voc,voc);
System.out.println(Step1Mes2PlcVar.dLable_Voc.getName()+" : "+voc.toPlainString());

write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Isc,isc);
System.out.println(Step1Mes2PlcVar.dLable_Isc.getName()+" : "+isc.toPlainString());

write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Vmpp,vmpp);
System.out.println(Step1Mes2PlcVar.dLable_Vmpp.getName()+" : "+vmpp.toPlainString());

write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Impp,impp);
System.out.println(Step1Mes2PlcVar.dLable_Impp.getName()+" : "+impp.toPlainString());


write(S7Client.S7_KUKA,Step2Mes2PlcVar.BoxId,"12345678901111111111");
System.out.println(Step2Mes2PlcVar.BoxId.getName()+" : "+"12345678901111111111");

write(S7Client.S7_KUKA,Step1Mes2PlcVar.SubArrivedFinish,true);
System.out.println(Step1Mes2PlcVar.SubArrivedFinish.getName()+" : "+"true");

write(S7Client.S7_KUKA,Step2Mes2PlcVar.ShelfIsFullFinish,false);
System.out.println(Step2Mes2PlcVar.ShelfIsFullFinish.getName()+" : "+"false");

write(S7Client.S7_KUKA,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,true);
System.out.println(Step3Mes2PlcVar.ShelfIsFullArrivedFinish.getName()+" : "+"true");


return R.ok();
@@ -158,6 +184,23 @@ public class TestController {
public R testlogger() {
logger.info("test logger");
System.out.println("test logger");
// CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline("30110012302220591");
// CamlineSubIdDTO subIdByCamline2 = service.getSubIdByCamline("30110012302220591 ");
// System.out.println("subIdByCamline: "+subIdByCamline.toString());
// System.out.println("subIdByCamline2: "+subIdByCamline2.toString());

// WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId("30110012302220591 ");
// System.out.println("bySubId: "+bySubId.toString());

WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId("30110012302210707 ");
if(bySubId == null){
//todo
CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline("30110012302220591 ");
bySubId = new WoPackagingBoxSubstrate();
bySubId.setPowerLevel(subIdByCamline.getPowerLevel());
bySubId.setSapMaterial(subIdByCamline.getSapMaterial());
System.out.println("bySubId2 : "+bySubId.toString());
}
return R.ok();
}



+ 30
- 0
ym-packing/src/main/java/com/cnbm/packing/dto/CamlineSubIdDTO.java Visa fil

@@ -0,0 +1,30 @@
package com.cnbm.packing.dto;

import io.swagger.annotations.ApiModel;
import io.swagger.annotations.ApiModelProperty;
import lombok.Data;

import java.io.Serializable;
import java.time.LocalDateTime;


/**
* 打印标签模板表
*
* @author codeGenerator
* @since 2023-02-20
*/
@Data
@ApiModel(value = "camline 查询对象")
public class CamlineSubIdDTO implements Serializable {

private static final long serialVersionUID = 1L;


private String powerLevel;

private String sapMaterial;



}

+ 3
- 0
ym-packing/src/main/java/com/cnbm/packing/mapper/CamlineMapper.java Visa fil

@@ -1,6 +1,7 @@
package com.cnbm.packing.mapper;

import com.cnbm.packing.dto.CamlineExtendArgDTO;
import com.cnbm.packing.dto.CamlineSubIdDTO;
import org.apache.ibatis.annotations.Mapper;
import org.apache.ibatis.annotations.Param;

@@ -26,4 +27,6 @@ public interface CamlineMapper {
CamlineExtendArgDTO getExtendArgFromCamline(@Param("subId") String subId);

Integer getTodayBoxNum();

CamlineSubIdDTO getSubIdByCamline(@Param("subId") String subId);
}

+ 3
- 2
ym-packing/src/main/java/com/cnbm/packing/mapper/WoPackagingBoxSubstrateMapper.java Visa fil

@@ -15,5 +15,6 @@ import org.apache.ibatis.annotations.Mapper;
public interface WoPackagingBoxSubstrateMapper extends BaseDao<WoPackagingBoxSubstrate> {
WoPackagingBoxSubstrate getOneByWoSubstrateId(@Param("woSubstrateId") String woSubstrateId);

int updatePackagingBoxIdByWoSubstrateId(@Param("packagingBoxId") String packagingBoxId, @Param("woSubstrateId") String woSubstrateId);
}

int updatePackagingBoxIdAndSlotByWoSubstrateId(@Param("packagingBoxId") String packagingBoxId, @Param("slot") Integer slot, @Param("woSubstrateId") String woSubstrateId);
}

+ 7
- 0
ym-packing/src/main/java/com/cnbm/packing/service/DynamicDataSourceService.java Visa fil

@@ -2,6 +2,7 @@ package com.cnbm.packing.service;

import com.cnbm.dynamic.datasource.annotation.DataSource;
import com.cnbm.packing.dto.CamlineExtendArgDTO;
import com.cnbm.packing.dto.CamlineSubIdDTO;
import com.cnbm.packing.dto.WoPowerLevelDTO;
import com.cnbm.packing.mapper.CamlineMapper;

@@ -41,6 +42,12 @@ public class DynamicDataSourceService {
return mapper.getOrderNameBySubId(subId);
}

@DataSource("camline")
@Transactional
public CamlineSubIdDTO getSubIdByCamline(String subId){
return mapper.getSubIdByCamline(subId);
}

@DataSource("camline")
@Transactional
public CamlineExtendArgDTO getExtendArgFromCamline(String subId){


+ 3
- 1
ym-packing/src/main/java/com/cnbm/packing/service/WoPackagingBoxSubstrateServiceBiz.java Visa fil

@@ -35,5 +35,7 @@ public interface WoPackagingBoxSubstrateServiceBiz extends CrudService<WoPackagi
void insertSubstrateManual(ChangePackingBoxDTO dto);

WoPackagingBoxSubstrate getBySubId(String subId);
int updatePackagingBoxIdByWoSubstrateId(String packagingBoxId,String woSubstrateId);


int updatePackagingBoxIdAndSlotByWoSubstrateId(String packagingBoxId,Integer slot,String woSubstrateId);
}

+ 5
- 2
ym-packing/src/main/java/com/cnbm/packing/service/impl/WoCompensationPowerServiceBizImpl.java Visa fil

@@ -98,8 +98,11 @@ public class WoCompensationPowerServiceBizImpl extends CrudServiceImpl<WoCompens


CompensationPowerXSDTO conffBySubIdAndLineBody = mapper.getConffBySubIdAndLineBody(compensationQueryParam);
float res = pmpp*conffBySubIdAndLineBody.getA()+conffBySubIdAndLineBody.getB();
return res;
if(conffBySubIdAndLineBody!=null){
return pmpp*conffBySubIdAndLineBody.getA()+conffBySubIdAndLineBody.getB();
}else {
return pmpp;
}
}




+ 2
- 2
ym-packing/src/main/java/com/cnbm/packing/service/impl/WoPackagingBoxSubstrateServiceBizImpl.java Visa fil

@@ -183,7 +183,7 @@ public class WoPackagingBoxSubstrateServiceBizImpl extends CrudServiceImpl<WoPac
}

@Override
public int updatePackagingBoxIdByWoSubstrateId(String packagingBoxId, String woSubstrateId) {
return mapper.updatePackagingBoxIdByWoSubstrateId(packagingBoxId,woSubstrateId);
public int updatePackagingBoxIdAndSlotByWoSubstrateId(String packagingBoxId, Integer slot , String woSubstrateId) {
return mapper.updatePackagingBoxIdAndSlotByWoSubstrateId(packagingBoxId,slot,woSubstrateId);
}
}

+ 19
- 0
ym-packing/src/main/resources/mapper/CamlineMapper.xml Visa fil

@@ -7,6 +7,11 @@
<result column="platform_id" property="platformId" />
<result column="create_time" property="createTime" />
</resultMap>
<resultMap id="ResultMapCam" type="com.cnbm.packing.dto.CamlineSubIdDTO">
<result column="power_level" property="powerLevel" />
<result column="sap_material" property="sapMaterial" />
</resultMap>

<resultMap id="ResultAMap" type="com.cnbm.packing.dto.CamlineExtendArgDTO">
<result column="LAST_UPDATE_TIME" property="lastUpdateTime" />
<result column="PMPP" property="pmpp" />
@@ -118,6 +123,20 @@
LIMIT 1
</select>


<select id="getSubIdByCamline" resultMap="ResultMapCam">
SELECT
flc.SAP_Material as sap_material,
flc.Nenn_Leistung as power_level

FROM
ue_flasher_data_calc flc
LEFT JOIN e_tracking_unit tu ON flc.mainid = tu.id
WHERE
flc.PMPP != 0
and tu.name = #{subId}
</select>

<select id="getOrderNameBySubId" resultType="string">
SELECT
eorder.name


+ 1
- 1
ym-packing/src/main/resources/mapper/WoCompensationPowerMapper.xml Visa fil

@@ -41,7 +41,7 @@
and twcp.line_body = #{param.lineBody}
</if>
<if test="param.pmpp != null">
and twcp.actl_pmpp_high <![CDATA[ >= ]]> #{param.pmpp} and twcp.actl_pmpp_low <![CDATA[ <= ]]> #{param.pmpp}
and twcp.actl_pmpp_high <![CDATA[ > ]]> #{param.pmpp} and twcp.actl_pmpp_low <![CDATA[ <= ]]> #{param.pmpp}
</if>

</select>


+ 5
- 2
ym-packing/src/main/resources/mapper/WoPackagingBoxSubstrateMapper.xml Visa fil

@@ -72,9 +72,12 @@
WO_SUBSTRATE_ID = #{woSubstrateId,jdbcType=VARCHAR}
limit 1
</select>
<update id="updatePackagingBoxIdByWoSubstrateId">


<update id="updatePackagingBoxIdAndSlotByWoSubstrateId">
update t_wo_packaging_box_substrate
set PACKAGING_BOX_ID = #{packagingBoxId,jdbcType=VARCHAR}
set PACKAGING_BOX_ID = #{packagingBoxId,jdbcType=VARCHAR},
SLOT = #{slot,jdbcType=NUMERIC}
where WO_SUBSTRATE_ID = #{woSubstrateId,jdbcType=VARCHAR}
</update>



+ 1
- 1
ym-packing/src/main/resources/mapper/WoPowerLevelMapper.xml Visa fil

@@ -38,7 +38,7 @@
and twpl.line_body = #{param.lineBody}
</if>
<if test="param.pmpp != null">
and twpl.pmpp_high <![CDATA[ >= ]]> #{param.pmpp} and twpl.pmpp_low <![CDATA[ <= ]]> #{param.pmpp}
and twpl.pmpp_high <![CDATA[ > ]]> #{param.pmpp} and twpl.pmpp_low <![CDATA[ <= ]]> #{param.pmpp}
</if>
</select>



+ 1
- 1
ym-s7/src/main/java/com/cnbm/s7/s7connector/enmuc/S7Client.java Visa fil

@@ -27,7 +27,7 @@ public enum S7Client {
// S7_1200("192.168.0.52",0,1,1,PlcVarActual.HeartBeatFor1200),
// S7_15001("192.168.0.51",0,1,1),
// S7_1500("192.168.0.51",0,1,1),
S7_KUKA("10.10.3.158",0,1,1),
S7_KUKA("10.10.3.158",0,1,2),
//1500 机架-0 插槽-1
//后续 在这里扩展 多PLC应用。
;


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