新增
This commit is contained in:
		| @@ -14,7 +14,6 @@ public enum Step1Plc2MesVar { | ||||
|     SubIdToMes("SubIdToMes",PlcVar.STRING,1,DaveArea.DB,2000,2,0,20), | ||||
|     LineNum("LineNum", PlcVar.UINT,1, DaveArea.DB,2000,24,0), | ||||
|  | ||||
|  | ||||
|     ; | ||||
|  | ||||
|     private String name; | ||||
|   | ||||
| @@ -0,0 +1,90 @@ | ||||
| package com.cnbm.dispatch.enums.kuka.step4; | ||||
|  | ||||
| import com.cnbm.s7.s7connector.api.DaveArea; | ||||
| import com.cnbm.s7.s7connector.type.PlcVar; | ||||
|  | ||||
| /** | ||||
|  * @Desc: "" | ||||
|  * @Author: caixiang | ||||
|  * @DATE: 2023/2/21 19:35 | ||||
|  */ | ||||
| public enum Step4Mes2PlcVar { | ||||
|     SubArrivedFinish("SubArrivedFinish", PlcVar.BOOL,1, DaveArea.DB,2001,24,0), | ||||
|  | ||||
|     dLable_Pnom("dLable_Pnom", PlcVar.DINT,1, DaveArea.DB,2001,26,0), | ||||
|     dLable_Voc("dLable_Voc", PlcVar.REAL,1, DaveArea.DB,2001,30,0), | ||||
|     dLable_Isc("dLable_Isc", PlcVar.REAL,1, DaveArea.DB,2001,34,0), | ||||
|     dLable_Vmpp("dLable_Vmpp", PlcVar.REAL,1, DaveArea.DB,2001,38,0), | ||||
|     dLable_Impp("dLable_Vmpp", PlcVar.REAL,1, DaveArea.DB,2001,42,0), | ||||
|     ; | ||||
|  | ||||
|     private String name; | ||||
|     private DaveArea area; | ||||
|     private Integer areaNumber; | ||||
|     private Integer byteOffset; | ||||
|     private Integer bitOffset; | ||||
|     private PlcVar type; | ||||
|     //length = 1代表 非数组;;;       length > 1 代表数组  ;; 注意 length这个参数 是实际plc中 数组的长度,和read操作相关 | ||||
|     //如果是String 类型不用填length 只需要填string类型的起始位置就行了,我会自己去取数据长度(也就是说这里的length并不是string 的长度)。 | ||||
|     private Integer length; | ||||
|  | ||||
|     //这个字段只是给 字符串变量 和 字符串数组 用, 这个字段是plc中设置的最大String长度 | ||||
|     private Integer strSize; | ||||
|  | ||||
|     Step4Mes2PlcVar(String name, PlcVar type, Integer length, DaveArea area, Integer areaNumber, Integer byteOffset, Integer bitOffset){ | ||||
|         this.name = name; | ||||
|         this.type = type; | ||||
|         this.length = length; | ||||
|         this.area = area; | ||||
|         this.areaNumber = areaNumber; | ||||
|         this.byteOffset = byteOffset; | ||||
|         this.bitOffset = bitOffset; | ||||
|         this.strSize = 0; | ||||
|     } | ||||
|     Step4Mes2PlcVar(String name, PlcVar type, Integer length, DaveArea area, Integer areaNumber, Integer byteOffset, Integer bitOffset, Integer strSize){ | ||||
|         this.name = name; | ||||
|         this.type = type; | ||||
|         this.length = length; | ||||
|         this.area = area; | ||||
|         this.areaNumber = areaNumber; | ||||
|         this.byteOffset = byteOffset; | ||||
|         this.bitOffset = bitOffset; | ||||
|         this.strSize = strSize; | ||||
|     } | ||||
|  | ||||
|     public Integer getStrSize() { | ||||
|         return strSize; | ||||
|     } | ||||
|  | ||||
|     public void setStrSize(Integer strSize) { | ||||
|         this.strSize = strSize; | ||||
|     } | ||||
|  | ||||
|     public String getName() { | ||||
|         return name; | ||||
|     } | ||||
|  | ||||
|     public DaveArea getArea() { | ||||
|         return area; | ||||
|     } | ||||
|  | ||||
|     public Integer getAreaNumber() { | ||||
|         return areaNumber; | ||||
|     } | ||||
|  | ||||
|     public Integer getBitOffset() { | ||||
|         return bitOffset; | ||||
|     } | ||||
|  | ||||
|     public Integer getByteOffset() { | ||||
|         return byteOffset; | ||||
|     } | ||||
|  | ||||
|     public PlcVar getType() { | ||||
|         return type; | ||||
|     } | ||||
|  | ||||
|     public Integer getLength() { | ||||
|         return length; | ||||
|     } | ||||
| } | ||||
| @@ -0,0 +1,87 @@ | ||||
| package com.cnbm.dispatch.enums.kuka.step4; | ||||
|  | ||||
| import com.cnbm.s7.s7connector.api.DaveArea; | ||||
| import com.cnbm.s7.s7connector.type.PlcVar; | ||||
|  | ||||
| /** | ||||
|  * @Desc: "" | ||||
|  * @Author: caixiang | ||||
|  * @DATE: 2023/2/21 19:35 | ||||
|  */ | ||||
| public enum Step4Plc2MesVar { | ||||
|  | ||||
|     SubArrivedToMes("SubArrivedToMes", PlcVar.BOOL,1, DaveArea.DB,2001,0,0), | ||||
|     SubIdToMes("SubIdToMes",PlcVar.STRING,1,DaveArea.DB,2001,2,0,20), | ||||
|  | ||||
|     ; | ||||
|  | ||||
|     private String name; | ||||
|     private DaveArea area; | ||||
|     private Integer areaNumber; | ||||
|     private Integer byteOffset; | ||||
|     private Integer bitOffset; | ||||
|     private PlcVar type; | ||||
|     //length = 1代表 非数组;;;       length > 1 代表数组  ;; 注意 length这个参数 是实际plc中 数组的长度,和read操作相关 | ||||
|     //如果是String 类型不用填length 只需要填string类型的起始位置就行了,我会自己去取数据长度(也就是说这里的length并不是string 的长度)。 | ||||
|     private Integer length; | ||||
|  | ||||
|     //这个字段只是给 字符串变量 和 字符串数组 用, 这个字段是plc中设置的最大String长度 | ||||
|     private Integer strSize; | ||||
|  | ||||
|     Step4Plc2MesVar(String name, PlcVar type, Integer length, DaveArea area, Integer areaNumber, Integer byteOffset, Integer bitOffset){ | ||||
|         this.name = name; | ||||
|         this.type = type; | ||||
|         this.length = length; | ||||
|         this.area = area; | ||||
|         this.areaNumber = areaNumber; | ||||
|         this.byteOffset = byteOffset; | ||||
|         this.bitOffset = bitOffset; | ||||
|         this.strSize = 0; | ||||
|     } | ||||
|     Step4Plc2MesVar(String name, PlcVar type, Integer length, DaveArea area, Integer areaNumber, Integer byteOffset, Integer bitOffset, Integer strSize){ | ||||
|         this.name = name; | ||||
|         this.type = type; | ||||
|         this.length = length; | ||||
|         this.area = area; | ||||
|         this.areaNumber = areaNumber; | ||||
|         this.byteOffset = byteOffset; | ||||
|         this.bitOffset = bitOffset; | ||||
|         this.strSize = strSize; | ||||
|     } | ||||
|  | ||||
|     public Integer getStrSize() { | ||||
|         return strSize; | ||||
|     } | ||||
|  | ||||
|     public void setStrSize(Integer strSize) { | ||||
|         this.strSize = strSize; | ||||
|     } | ||||
|  | ||||
|     public String getName() { | ||||
|         return name; | ||||
|     } | ||||
|  | ||||
|     public DaveArea getArea() { | ||||
|         return area; | ||||
|     } | ||||
|  | ||||
|     public Integer getAreaNumber() { | ||||
|         return areaNumber; | ||||
|     } | ||||
|  | ||||
|     public Integer getBitOffset() { | ||||
|         return bitOffset; | ||||
|     } | ||||
|  | ||||
|     public Integer getByteOffset() { | ||||
|         return byteOffset; | ||||
|     } | ||||
|  | ||||
|     public PlcVar getType() { | ||||
|         return type; | ||||
|     } | ||||
|  | ||||
|     public Integer getLength() { | ||||
|         return length; | ||||
|     } | ||||
| } | ||||
| @@ -261,7 +261,6 @@ public class KukaEvent1ThreadLine1 implements ApplicationRunner { | ||||
|                     CamlineExtendArgDTO extendArgFromCamline = service.getExtendArgFromCamline(subId); | ||||
|                     logger.info("标签打印Event--- 基板ID: "+subId+", 从camline获取PID16~PID22 的实测数据 成功, 数据内容:"+extendArgFromCamline.toString()); | ||||
|                     woPackagingBoxSubstrate.setLastUpdateTime(extendArgFromCamline.getLastUpdateTime()); | ||||
|  | ||||
|                     woPackagingBoxSubstrate.setOrderName(extendArgFromCamline.getOrderName()); | ||||
|                     woPackagingBoxSubstrate.setBinclassFl1(extendArgFromCamline.getBinclassFl1()); | ||||
|                     woPackagingBoxSubstrate.setBinclassFl2(extendArgFromCamline.getBinclassFl2()); | ||||
| @@ -320,7 +319,6 @@ public class KukaEvent1ThreadLine1 implements ApplicationRunner { | ||||
|                 } | ||||
|             } | ||||
|         },1,1, TimeUnit.SECONDS); | ||||
|  | ||||
|     } | ||||
|  | ||||
|     /** | ||||
|   | ||||
| @@ -152,18 +152,22 @@ public class KukaEvent2ThreadLine1 implements ApplicationRunner { | ||||
|         String nowTime = DateUtil.format(new Date(), "yyMMdd"); | ||||
|  | ||||
|         todayBoxNum+=500; | ||||
|         Format f1 = new DecimalFormat("000"); | ||||
|         System.out.println(f1.format(todayBoxNum)); | ||||
|         logger.info("BOXID生成Event-------现在生成boxId ,sapMaterial: "+sapMaterial+",nowTime:"+nowTime+",todayBoxNum:"+formateString(todayBoxNum)); | ||||
|         String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum); | ||||
|         return res; | ||||
|     } | ||||
|  | ||||
|  | ||||
|     public String getErrorBoxId(String sapMaterial){ | ||||
|  | ||||
|  | ||||
|     public String getErrorBoxId(String sapMaterial){ | ||||
|         Integer todayErrBoxNum = service.getTodayErrBoxNum()+1; | ||||
|         String nowTime = DateUtil.format(new Date(), "yyMMdd"); | ||||
|         String mixBoxError = "001"; | ||||
|         String res = "444"+sapMaterial+nowTime+mixBoxError; | ||||
|         logger.info("BOXID生成Event-------现在生成errBoxId ,sapMaterial: "+sapMaterial+",nowTime:"+nowTime); | ||||
|         String res = "444"+sapMaterial+nowTime+mixBoxError+"01"+todayErrBoxNum; | ||||
|         logger.info("BOXID生成Event-------现在生成errBoxId ,sapMaterial: "+sapMaterial+",nowTime:"+nowTime+",todayErrBoxNum:"+todayErrBoxNum); | ||||
|  | ||||
|         return res; | ||||
|     } | ||||
| @@ -174,8 +178,10 @@ public class KukaEvent2ThreadLine1 implements ApplicationRunner { | ||||
|  | ||||
|     public static void main(String[] args) { | ||||
|         Integer a = 102; | ||||
|         Integer b  = 1; | ||||
|         Format f1 = new DecimalFormat("000"); | ||||
|         System.out.println(f1.format(a)); | ||||
|         System.out.println(f1.format(b)); | ||||
|     } | ||||
|     public String formateString(Integer a){ | ||||
|         Format f1 = new DecimalFormat("000"); | ||||
| @@ -183,12 +189,68 @@ public class KukaEvent2ThreadLine1 implements ApplicationRunner { | ||||
|     } | ||||
|  | ||||
|     //return true 出现混档了,return false 没有出现混档 | ||||
| //    private boolean isMixLevel(String[] subIds,Integer size){ | ||||
| //        WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIds[0]); | ||||
| //        String correctLevel = null; | ||||
| //        String powerLevel = null; | ||||
| //        //如果 我们数据库没有  去camline 数据库里面取  --  开始 | ||||
| //        if(bySubId == null){ | ||||
| //            logger.info("BOXID生成Event-------检查是否混箱时,发现数据库中 无subId:"+ subIds[0]+"现在从camline 系统获取这个基板相关信息"); | ||||
| //            //todo | ||||
| //            CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIds[0]); | ||||
| //            logger.info("BOXID生成Event-------检查是否混箱时,发现数据库中 无subId:"+ subIds[0]+"现在从camline 系统获取这个基板相关信息是:"+subIdByCamline); | ||||
| // | ||||
| //            correctLevel = subIdByCamline.getPowerLevel(); | ||||
| //            powerLevel = subIdByCamline.getSapMaterial(); | ||||
| //        }else { | ||||
| //            correctLevel = bySubId.getPowerLevel(); | ||||
| //            powerLevel = bySubId.getSapMaterial(); | ||||
| //        } | ||||
| //        String errMsg = "以下基板ID出现混档:"; | ||||
| //        boolean res = false; | ||||
| //        for(int i=0;i<size;i++){ | ||||
| // | ||||
| //            if(!powerLevel.equals(correctLevel)){ | ||||
| //                errMsg += "基板ID:"+subIds[i]+" 档位:"+powerLevel+", "; | ||||
| //                res = true; | ||||
| //            } | ||||
| //        } | ||||
| //        if(res){ | ||||
| //            logger.error(errMsg); | ||||
| //        } | ||||
| // | ||||
| //        return res; | ||||
| //    } | ||||
|     private CamlineSubIdDTO getFromCamline(String subId){ | ||||
|         return service.getSubIdByCamline(subId); | ||||
|     } | ||||
|     private boolean isMixLevel(String[] subIds,Integer size){ | ||||
|         String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel(); | ||||
|         WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIds[0]); | ||||
|         String correctLevel = null; | ||||
|  | ||||
|         //如果 我们数据库没有  去camline 数据库里面取  --  开始 | ||||
|         if(bySubId == null){ | ||||
|             logger.info("BOXID生成Event-------检查是否混箱时,发现数据库中 无subId:"+ subIds[0]+"现在从camline 系统获取这个基板相关信息"); | ||||
|             //todo | ||||
|             CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIds[0]); | ||||
|             logger.info("BOXID生成Event-------检查是否混箱时,发现数据库中 无subId:"+ subIds[0]+"现在从camline 系统获取这个基板相关信息是:"+subIdByCamline); | ||||
|  | ||||
|             correctLevel = subIdByCamline.getPowerLevel(); | ||||
|         }else { | ||||
|             correctLevel = bySubId.getPowerLevel(); | ||||
|         } | ||||
|  | ||||
|  | ||||
|         String errMsg = "以下基板ID出现混档:"; | ||||
|         boolean res = false; | ||||
|         for(int i=0;i<size;i++){ | ||||
|             String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel(); | ||||
|             WoPackagingBoxSubstrate innerSub = substrateServiceBiz.getBySubId(subIds[i]); | ||||
|             String powerLevel = null; | ||||
|             if(innerSub==null){ | ||||
|                 powerLevel = getFromCamline(subIds[i]).getPowerLevel(); | ||||
|             }else { | ||||
|                 powerLevel = innerSub.getPowerLevel(); | ||||
|             } | ||||
|  | ||||
|             if(!powerLevel.equals(correctLevel)){ | ||||
|                 errMsg += "基板ID:"+subIds[i]+" 档位:"+powerLevel+", "; | ||||
| @@ -203,8 +265,6 @@ public class KukaEvent2ThreadLine1 implements ApplicationRunner { | ||||
|     } | ||||
|  | ||||
|  | ||||
|  | ||||
|  | ||||
|     @Override | ||||
|     public void run(ApplicationArguments args) throws Exception { | ||||
|         kukaStep2.scheduleAtFixedRate(new Runnable() { | ||||
| @@ -212,7 +272,6 @@ public class KukaEvent2ThreadLine1 implements ApplicationRunner { | ||||
|             public void run() { | ||||
|                 try { | ||||
|  | ||||
|  | ||||
|                     //调度开始 | ||||
|                     Integer shelfIsFull = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, true); | ||||
|                     logger.info(""); | ||||
| @@ -251,30 +310,38 @@ public class KukaEvent2ThreadLine1 implements ApplicationRunner { | ||||
|  | ||||
|  | ||||
|                     //如果我们系统中找不到这块基板那么就去camline里面找 | ||||
| //                    if(bySubId == null){ | ||||
| //                        logger.info("BOXID生成Event-------数据库中 无subId:"+ subIdList[0]+"现在从camline 系统获取这个基板相关信息"); | ||||
| //                        //todo | ||||
| //                        CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIdList[0]); | ||||
| //                        logger.info("BOXID生成Event-------camline 中关于此基板信息:"+ subIdByCamline); | ||||
| // | ||||
| //                        bySubId = new WoPackagingBoxSubstrate(); | ||||
| //                        bySubId.setPowerLevel(subIdByCamline.getPowerLevel()); | ||||
| //                        bySubId.setSapMaterial(subIdByCamline.getSapMaterial()); | ||||
| //                        bySubId.setLineBody(1); | ||||
| //                    } | ||||
|                     if(bySubId == null){ | ||||
|                         logger.info("BOXID生成Event-------数据库中 无subId:"+ subIdList[0]+"现在从camline 系统获取这个基板相关信息"); | ||||
|                         //todo | ||||
|                         CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIdList[0]); | ||||
|                         bySubId = new WoPackagingBoxSubstrate(); | ||||
|                         bySubId.setPowerLevel(subIdByCamline.getPowerLevel()); | ||||
|                         bySubId.setSapMaterial(subIdByCamline.getSapMaterial()); | ||||
|                         bySubId.setLineBody(1); | ||||
|                         logger.info("BOXID生成Event-------数据库中 无subId:"+ subIdList[0]); | ||||
|                         throw new Exception("BOXID生成Event-------数据库中 无subId:"+ subIdList[0]); | ||||
|                     } | ||||
|  | ||||
|  | ||||
|                     //校验是否存在混档位情况 | ||||
|                     //校验是否存在混档位情况      -- 开始 | ||||
|                     String boxId = ""; | ||||
|                     if(isMixLevel(subIdList,listSize)){ | ||||
|                         //出现混档 | ||||
|                         logger.info("BOXID生成Event-------subIdList :"+subIdList+"出现混档"); | ||||
|                         logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"出现混档"); | ||||
|                         boxId = getErrorBoxId(bySubId.getSapMaterial()); | ||||
|  | ||||
|                     }else { | ||||
|                         //正常情况 | ||||
|                         logger.info("BOXID生成Event-------subIdList :"+subIdList+"没有出现混档"); | ||||
|                         logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"没有出现混档"); | ||||
|                         boxId = getBoxId(bySubId.getSapMaterial()); | ||||
|                     } | ||||
|                     logger.info("BOXID生成Event-------subIdList :"+subIdList+"isMixLevel 校验结束"); | ||||
|                     logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"isMixLevel 校验结束"); | ||||
|                     //校验是否存在混档位情况      -- 结束 | ||||
|  | ||||
|  | ||||
|                     logger.info("BOXID生成Event-------mes 生成的boxId :"+ boxId); | ||||
|                     //2. 依次update 基板表,把boxId 赋予这些基板 | ||||
|   | ||||
| @@ -0,0 +1,306 @@ | ||||
| package com.cnbm.dispatch.line1; | ||||
|  | ||||
| import cn.hutool.core.date.DateUtil; | ||||
| import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar; | ||||
| import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar; | ||||
| import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar; | ||||
| import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar; | ||||
| import com.cnbm.dispatch.enums.kuka.step4.Step4Mes2PlcVar; | ||||
| import com.cnbm.dispatch.enums.kuka.step4.Step4Plc2MesVar; | ||||
| import com.cnbm.packing.entity.WoPowerLevel; | ||||
| import com.cnbm.packing.service.*; | ||||
| import com.cnbm.s7.s7connector.enmuc.S7Client; | ||||
| import com.cnbm.s7.s7connector.type.PlcVar; | ||||
| import org.slf4j.Logger; | ||||
| import org.slf4j.LoggerFactory; | ||||
| import org.springframework.beans.factory.annotation.Autowired; | ||||
| import org.springframework.boot.ApplicationArguments; | ||||
| import org.springframework.boot.ApplicationRunner; | ||||
| import org.springframework.core.annotation.Order; | ||||
| import org.springframework.stereotype.Component; | ||||
|  | ||||
| import java.text.DecimalFormat; | ||||
| import java.text.Format; | ||||
| import java.util.Date; | ||||
| import java.util.concurrent.Executors; | ||||
| import java.util.concurrent.ScheduledExecutorService; | ||||
| import java.util.concurrent.TimeUnit; | ||||
|  | ||||
| /** | ||||
|  * @Desc: "" | ||||
|  * @Author: caixiang | ||||
|  * @DATE: 2022/12/23 12:33 | ||||
|  */ | ||||
| @Component | ||||
| @Order(value = 1) | ||||
| public class KukaEvent4ThreadLine1 implements ApplicationRunner { | ||||
|     private static final Logger logger = LoggerFactory.getLogger("EVENT4NGLine1"); | ||||
|  | ||||
|     @Autowired | ||||
|     DynamicDataSourceService service; | ||||
|     @Autowired | ||||
|     WoPowerLevelServiceBiz levelServiceBiz; | ||||
|  | ||||
|     @Autowired | ||||
|     WoCompensationPowerServiceBiz compensationPowerServiceBiz; | ||||
|  | ||||
|     @Autowired | ||||
|     WoPackagingBoxSubstrateServiceBiz substrateServiceBiz; | ||||
|  | ||||
|     @Autowired | ||||
|     WoPackagingBoxServiceBiz boxServiceBiz; | ||||
|  | ||||
|     public KukaEvent4ThreadLine1(){ | ||||
|         this.kukaStep1 = Executors.newScheduledThreadPool(1); | ||||
|     } | ||||
|  | ||||
|     private ScheduledExecutorService kukaStep1; | ||||
|  | ||||
|  | ||||
|  | ||||
|  | ||||
|     /** | ||||
|      * return | ||||
|      *          成功: 返回相应的object对象 | ||||
|      *          失败: 返回null | ||||
|      * */ | ||||
|     private Object read(S7Client s7Client, Step4Plc2MesVar var) { | ||||
|         try { | ||||
|             return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType()); | ||||
|         }catch (Throwable e){ | ||||
|             logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e); | ||||
|             return null; | ||||
|         } | ||||
|     } | ||||
|     private void write(S7Client s7Client, Step4Mes2PlcVar var, Object newValue) { | ||||
|         if(var.getType().equals(PlcVar.STRING_Array)){ | ||||
|             String[] s = (String[])newValue; | ||||
|             String[] ss = (String[])newValue; | ||||
|             if(s.length > var.getLength() ){ | ||||
|                 ss = new String[var.getLength()]; | ||||
|                 for(int i=0;i< var.getLength();i++){ | ||||
|                     ss[i] = s[i]; | ||||
|                 } | ||||
|             } | ||||
|             s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss); | ||||
|         }else { | ||||
|             s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue); | ||||
|         } | ||||
|     } | ||||
|  | ||||
|     private Object read(S7Client s7Client, Step2Plc2MesVar var) { | ||||
|         try { | ||||
|             return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType()); | ||||
|         }catch (Throwable e){ | ||||
|             logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e); | ||||
|             return null; | ||||
|         } | ||||
|     } | ||||
|     private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) { | ||||
|         if(var.getType().equals(PlcVar.STRING_Array)){ | ||||
|             String[] s = (String[])newValue; | ||||
|             String[] ss = (String[])newValue; | ||||
|             if(s.length > var.getLength() ){ | ||||
|                 ss = new String[var.getLength()]; | ||||
|                 for(int i=0;i< var.getLength();i++){ | ||||
|                     ss[i] = s[i]; | ||||
|                 } | ||||
|             } | ||||
|             s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss); | ||||
|         }else { | ||||
|             s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue); | ||||
|         } | ||||
|     } | ||||
|  | ||||
|     private Object read(S7Client s7Client, Step3Plc2MesVar var) { | ||||
|         try { | ||||
|             return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType()); | ||||
|         }catch (Throwable e){ | ||||
|             logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e); | ||||
|             return null; | ||||
|         } | ||||
|     } | ||||
|     private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) { | ||||
|         if(var.getType().equals(PlcVar.STRING_Array)){ | ||||
|             String[] s = (String[])newValue; | ||||
|             String[] ss = (String[])newValue; | ||||
|             if(s.length > var.getLength() ){ | ||||
|                 ss = new String[var.getLength()]; | ||||
|                 for(int i=0;i< var.getLength();i++){ | ||||
|                     ss[i] = s[i]; | ||||
|                 } | ||||
|             } | ||||
|             s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss); | ||||
|         }else { | ||||
|             s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue); | ||||
|         } | ||||
|     } | ||||
|  | ||||
|  | ||||
|     public String getBoxId(String sapMaterial){ | ||||
|         Integer todayBoxNum = service.getTodayBoxNum()+1; | ||||
|         String nowTime = DateUtil.format(new Date(), "yyMMdd"); | ||||
|  | ||||
|         todayBoxNum+=500; | ||||
|         logger.info("BOXID生成Event-------现在生成boxId ,sapMaterial: "+sapMaterial+",nowTime:"+nowTime+",todayBoxNum:"+formateString(todayBoxNum)); | ||||
|         String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum); | ||||
|         return res; | ||||
|     } | ||||
|  | ||||
|  | ||||
|     public String getErrorBoxId(String sapMaterial){ | ||||
|  | ||||
|         String nowTime = DateUtil.format(new Date(), "yyMMdd"); | ||||
|         String mixBoxError = "001"; | ||||
|         String res = "444"+sapMaterial+nowTime+mixBoxError; | ||||
|         logger.info("BOXID生成Event-------现在生成errBoxId ,sapMaterial: "+sapMaterial+",nowTime:"+nowTime); | ||||
|  | ||||
|         return res; | ||||
|     } | ||||
|  | ||||
|     public String removeKG(String str){ | ||||
|         return str.substring(0,17); | ||||
|     } | ||||
|  | ||||
|     public static void main(String[] args) { | ||||
|         Integer a = 102; | ||||
|         Format f1 = new DecimalFormat("000"); | ||||
|         System.out.println(f1.format(a)); | ||||
|     } | ||||
|     public String formateString(Integer a){ | ||||
|         Format f1 = new DecimalFormat("000"); | ||||
|         return f1.format(a); | ||||
|     } | ||||
|  | ||||
|     //return true 出现混档了,return false 没有出现混档 | ||||
|     private boolean isMixLevel(String[] subIds,Integer size){ | ||||
|         String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel(); | ||||
|         String errMsg = "以下基板ID出现混档:"; | ||||
|         boolean res = false; | ||||
|         for(int i=0;i<size;i++){ | ||||
|             String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel(); | ||||
|  | ||||
|             if(!powerLevel.equals(correctLevel)){ | ||||
|                 errMsg += "基板ID:"+subIds[i]+" 档位:"+powerLevel+", "; | ||||
|                 res = true; | ||||
|             } | ||||
|         } | ||||
|         if(res){ | ||||
|             logger.error(errMsg); | ||||
|         } | ||||
|  | ||||
|         return res; | ||||
|     } | ||||
|  | ||||
|  | ||||
|  | ||||
|  | ||||
|     @Override | ||||
|     public void run(ApplicationArguments args) throws Exception { | ||||
|  | ||||
|         kukaStep1.scheduleAtFixedRate(new Runnable() { | ||||
|             @Override | ||||
|             public void run() { | ||||
|                 try { | ||||
|  | ||||
|                     //调度开始 | ||||
|                     Integer subArrived = waitingForTarget(Step4Plc2MesVar.SubArrivedToMes, true); | ||||
|                     logger.info(""); | ||||
|                     logger.info("==================================  现在开始执行 过程四 任务( 开始 )   ==================================="); | ||||
|                     if(subArrived != 1){ | ||||
|                         logger.info("NG口基板Event---  失败"+" --- "+" MES监听 Step4Plc2MesVar.SubArrivedToMes 是否 等于 true 失败"); | ||||
|                     } else if (subArrived == 2) { | ||||
|                         throw new Exception("MES 监听值出现异常。"); | ||||
|                     } | ||||
|                     logger.info("NG口基板Event --- 成功 ---- MES监听到 Step4Plc2MesVar.SubArrivedToMes==true"); | ||||
|  | ||||
|                     //一. 从plc 中获取 subId | ||||
|                     String subId = (String) read(S7Client.S7_DDJ1,Step4Plc2MesVar.SubIdToMes); | ||||
|                     Integer lineNum = 1; | ||||
|                     //把基板ID字符串的空格去掉,因为plc中设置的20位,但实际基板ID就是17位,因为带空格去数据库查询 有问题的。 | ||||
|                     if(subId == null ){ | ||||
|                         logger.info("NG口基板Event---  失败"+" --- "+" MES采集到null值,subId:"+subId); | ||||
|                     } | ||||
|                     subId = removeKG(subId); | ||||
|                     logger.info("NG口基板Event --- 成功 ---- MES 从plu中 read 到基板id:"+subId); | ||||
|  | ||||
|                     //二. MES 业务 | ||||
|                     //===============           MES 业务 开始         ================= | ||||
|                     logger.info("=================  现在开始执行 过程四 任务 ( MES 业务 ) ( 开始 )   =================="); | ||||
|                     //1. 从comline数据库中获取 实际pmpp | ||||
|                     float pmppActual = service.getPMPPBySubId(subId); | ||||
|                     //2. 匹配和计算补偿功率 | ||||
|                     float pmppCompensation = compensationPowerServiceBiz.calculCompensationPMPP(pmppActual,lineNum); | ||||
|                     //3. 依据补偿功率,获取工艺参数,并且把这些工艺参数传给kuka | ||||
|                     WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(pmppCompensation, lineNum); | ||||
|                     write(S7Client.S7_DDJ1,Step4Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass())); | ||||
|                     write(S7Client.S7_DDJ1,Step4Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc()); | ||||
|                     write(S7Client.S7_DDJ1,Step4Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc()); | ||||
|                     write(S7Client.S7_DDJ1,Step4Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp()); | ||||
|                     write(S7Client.S7_DDJ1,Step4Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp()); | ||||
|                     logger.info("NG口基板Event--- 采集到 基板ID: "+subId+", 线边号:"+lineNum+",从camline 获取到实际pmpp"+pmppActual+",计算后 补偿功率:"+pmppCompensation+",dLable_Pnom: "+argByPMPP.getPowerClass() +",dLable_Voc: "+argByPMPP.getLableVoc()+",dLable_Isc: "+argByPMPP.getLableIsc()+",dLable_Vmpp: "+argByPMPP.getLableVmpp()+",dLable_Impp: "+argByPMPP.getLableImpp()); | ||||
|  | ||||
|                     logger.info("=================  现在开始执行 过程四 任务 ( MES 业务 - 数据已经传给PLC ) ( 结束 )   =================="); | ||||
|                     //===============           MES 业务 结束         ================= | ||||
|  | ||||
|                     //三. 当MES完成任务后,把MesToPlc.SubArrivedFinish变量置为true,告诉plc,我操作完成了 | ||||
|                     write(S7Client.S7_DDJ1,Step4Mes2PlcVar.SubArrivedFinish,true); | ||||
|                     logger.info("NG口基板Event--- 基板ID: "+subId+", SubArrivedFinish,置为true 成功"); | ||||
|                     //四. mes 监控 到PlcToMes.SubArrived==false,就把MesToPlc.SubArrivedFinish置为false | ||||
|                     Integer subArrived2 = waitingForTarget(Step4Plc2MesVar.SubArrivedToMes, false); | ||||
|                     if(subArrived2 != 1){ | ||||
|                         logger.info("NG口基板Event--- 失败"+" --- "+"MES监听 Step4Plc2MesVar.SubArrivedToMes 是否 等于 1 失败"); | ||||
|                     }else if (subArrived2 == 2) { | ||||
|                         throw new Exception("MES 监听值出现异常。"); | ||||
|                     } | ||||
|  | ||||
|                     write(S7Client.S7_DDJ1,Step4Mes2PlcVar.SubArrivedFinish,false); | ||||
|                     logger.info("NG口基板Event--- 基板ID: "+subId+", SubArrivedFinish,置为 false 成功"); | ||||
|                     logger.info("==================================  现在开始执行 过程四 任务( 结束 )   ==================================="); | ||||
|                     logger.info(""); | ||||
|                 }catch (Throwable e){ | ||||
|                     logger.info("NG口基板Event--- 出现异常 : {}",e.getMessage(),e); | ||||
|                 } | ||||
|             } | ||||
|         },1,1, TimeUnit.SECONDS); | ||||
|  | ||||
|  | ||||
|  | ||||
|  | ||||
|     } | ||||
|  | ||||
|     /** | ||||
|      * | ||||
|      * arg: | ||||
|      *      Step4Plc2MesVar 参数类型 | ||||
|      *      targetValue        目的值 | ||||
|      * return: | ||||
|      *      2 s7 访问异常; | ||||
|      *      1 成功; | ||||
|      * */ | ||||
|     private Integer waitingForTarget(Step4Plc2MesVar var, Boolean targetValue) { | ||||
|         Integer res = 0; | ||||
|         while (true){ | ||||
|             try { | ||||
|  | ||||
|                 Boolean now = (Boolean) read(S7Client.S7_DDJ1,var); | ||||
|                 //注意:即使now为null ,这里也不会抛出异常,这里很容易产生 空轮询。 | ||||
|                 if(now == null){ | ||||
|                     throw new Exception(""); | ||||
|                 } | ||||
|                 if(targetValue.equals(now)){ | ||||
|                     res = 1; | ||||
|                     break; | ||||
|                 } | ||||
|                 Thread.sleep(200); | ||||
|             }catch (Throwable e){ | ||||
|                 logger.info("S7 数据采集 异常. 监听 变量 :"+var.getName()+" 为目标值:"+targetValue+"失败"); | ||||
|                 res = 2; | ||||
|                 break; | ||||
|             } | ||||
|         } | ||||
|         return res; | ||||
|     } | ||||
|  | ||||
|  | ||||
| } | ||||
| @@ -158,12 +158,22 @@ public class KukaEvent2ThreadLine2 implements ApplicationRunner { | ||||
|     } | ||||
|  | ||||
|  | ||||
|     public String getErrorBoxId(String sapMaterial){ | ||||
| //    public String getErrorBoxId(String sapMaterial){ | ||||
| // | ||||
| //        String nowTime = DateUtil.format(new Date(), "yyMMdd"); | ||||
| //        String mixBoxError = "001"; | ||||
| //        String res = "444"+sapMaterial+nowTime+mixBoxError +"02"; | ||||
| //        logger.info("BOXID生成Event-------现在生成errBoxId ,sapMaterial: "+sapMaterial+",nowTime:"+nowTime); | ||||
| // | ||||
| //        return res; | ||||
| //    } | ||||
|  | ||||
|     public String getErrorBoxId(String sapMaterial){ | ||||
|         Integer todayErrBoxNum = service.getTodayErrBoxNum()+1; | ||||
|         String nowTime = DateUtil.format(new Date(), "yyMMdd"); | ||||
|         String mixBoxError = "001"; | ||||
|         String res = "444"+sapMaterial+nowTime+mixBoxError; | ||||
|         logger.info("BOXID生成Event-------现在生成errBoxId ,sapMaterial: "+sapMaterial+",nowTime:"+nowTime); | ||||
|         String res = "444"+sapMaterial+nowTime+mixBoxError+"02"+todayErrBoxNum; | ||||
|         logger.info("BOXID生成Event-------现在生成errBoxId ,sapMaterial: "+sapMaterial+",nowTime:"+nowTime+",todayErrBoxNum:"+todayErrBoxNum); | ||||
|  | ||||
|         return res; | ||||
|     } | ||||
| @@ -183,12 +193,57 @@ public class KukaEvent2ThreadLine2 implements ApplicationRunner { | ||||
|     } | ||||
|  | ||||
|     //return true 出现混档了,return false 没有出现混档 | ||||
| //    private boolean isMixLevel(String[] subIds,Integer size){ | ||||
| //        String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel(); | ||||
| //        String errMsg = "以下基板ID出现混档:"; | ||||
| //        boolean res = false; | ||||
| //        for(int i=0;i<size;i++){ | ||||
| //            String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel(); | ||||
| // | ||||
| //            if(!powerLevel.equals(correctLevel)){ | ||||
| //                errMsg += "基板ID:"+subIds[i]+" 档位:"+powerLevel+", "; | ||||
| //                res = true; | ||||
| //            } | ||||
| //        } | ||||
| //        if(res){ | ||||
| //            logger.error(errMsg); | ||||
| //        } | ||||
| // | ||||
| //        return res; | ||||
| //    } | ||||
|  | ||||
|  | ||||
|     private CamlineSubIdDTO getFromCamline(String subId){ | ||||
|         return service.getSubIdByCamline(subId); | ||||
|     } | ||||
|  | ||||
|     private boolean isMixLevel(String[] subIds,Integer size){ | ||||
|         String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel(); | ||||
|         WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIds[0]); | ||||
|         String correctLevel = null; | ||||
|  | ||||
|         //如果 我们数据库没有  去camline 数据库里面取  --  开始 | ||||
|         if(bySubId == null){ | ||||
|             logger.info("BOXID生成Event-------检查是否混箱时,发现数据库中 无subId:"+ subIds[0]+"现在从camline 系统获取这个基板相关信息"); | ||||
|             //todo | ||||
|             CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIds[0]); | ||||
|             logger.info("BOXID生成Event-------检查是否混箱时,发现数据库中 无subId:"+ subIds[0]+"现在从camline 系统获取这个基板相关信息是:"+subIdByCamline); | ||||
|  | ||||
|             correctLevel = subIdByCamline.getPowerLevel(); | ||||
|         }else { | ||||
|             correctLevel = bySubId.getPowerLevel(); | ||||
|         } | ||||
|  | ||||
|  | ||||
|         String errMsg = "以下基板ID出现混档:"; | ||||
|         boolean res = false; | ||||
|         for(int i=0;i<size;i++){ | ||||
|             String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel(); | ||||
|             WoPackagingBoxSubstrate innerSub = substrateServiceBiz.getBySubId(subIds[i]); | ||||
|             String powerLevel = null; | ||||
|             if(innerSub==null){ | ||||
|                 powerLevel = getFromCamline(subIds[i]).getPowerLevel(); | ||||
|             }else { | ||||
|                 powerLevel = innerSub.getPowerLevel(); | ||||
|             } | ||||
|  | ||||
|             if(!powerLevel.equals(correctLevel)){ | ||||
|                 errMsg += "基板ID:"+subIds[i]+" 档位:"+powerLevel+", "; | ||||
| @@ -197,14 +252,13 @@ public class KukaEvent2ThreadLine2 implements ApplicationRunner { | ||||
|         } | ||||
|         if(res){ | ||||
|             logger.error(errMsg); | ||||
|  | ||||
|         } | ||||
|  | ||||
|         return res; | ||||
|     } | ||||
|  | ||||
|  | ||||
|  | ||||
|  | ||||
|     @Override | ||||
|     public void run(ApplicationArguments args) throws Exception { | ||||
|         kukaStep2.scheduleAtFixedRate(new Runnable() { | ||||
| @@ -251,14 +305,18 @@ public class KukaEvent2ThreadLine2 implements ApplicationRunner { | ||||
|  | ||||
|  | ||||
|                     //如果我们系统中找不到这块基板那么就去camline里面找 | ||||
| //                    if(bySubId == null){ | ||||
| //                        logger.info("BOXID生成Event-------数据库中 无subId:"+ subIdList[0]+"现在从camline 系统获取这个基板相关信息"); | ||||
| //                        //todo | ||||
| //                        CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIdList[0]); | ||||
| //                        bySubId = new WoPackagingBoxSubstrate(); | ||||
| //                        bySubId.setPowerLevel(subIdByCamline.getPowerLevel()); | ||||
| //                        bySubId.setSapMaterial(subIdByCamline.getSapMaterial()); | ||||
| //                        bySubId.setLineBody(2); | ||||
| //                    } | ||||
|                     if(bySubId == null){ | ||||
|                         logger.info("BOXID生成Event-------数据库中 无subId:"+ subIdList[0]+"现在从camline 系统获取这个基板相关信息"); | ||||
|                         //todo | ||||
|                         CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIdList[0]); | ||||
|                         bySubId = new WoPackagingBoxSubstrate(); | ||||
|                         bySubId.setPowerLevel(subIdByCamline.getPowerLevel()); | ||||
|                         bySubId.setSapMaterial(subIdByCamline.getSapMaterial()); | ||||
|                         bySubId.setLineBody(2); | ||||
|                         logger.info("BOXID生成Event-------数据库中 无subId:"+ subIdList[0]); | ||||
|                         throw new Exception("BOXID生成Event-------数据库中 无subId:"+ subIdList[0]); | ||||
|                     } | ||||
|  | ||||
|  | ||||
| @@ -266,15 +324,15 @@ public class KukaEvent2ThreadLine2 implements ApplicationRunner { | ||||
|                     String boxId = ""; | ||||
|                     if(isMixLevel(subIdList,listSize)){ | ||||
|                         //出现混档 | ||||
|                         logger.info("BOXID生成Event-------subIdList :"+subIdList+"出现混档"); | ||||
|                         logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"出现混档"); | ||||
|                         boxId = getErrorBoxId(bySubId.getSapMaterial()); | ||||
|  | ||||
|                     }else { | ||||
|                         //正常情况 | ||||
|                         logger.info("BOXID生成Event-------subIdList :"+subIdList+"没有出现混档"); | ||||
|                         logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"没有出现混档"); | ||||
|                         boxId = getBoxId(bySubId.getSapMaterial()); | ||||
|                     } | ||||
|                     logger.info("BOXID生成Event-------subIdList :"+subIdList+"isMixLevel 校验结束"); | ||||
|                     logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"isMixLevel 校验结束"); | ||||
|  | ||||
|                     logger.info("BOXID生成Event-------mes 生成的boxId :"+ boxId); | ||||
|                     //2. 依次update 基板表,把boxId 赋予这些基板 | ||||
|   | ||||
| @@ -0,0 +1,306 @@ | ||||
| package com.cnbm.dispatch.line2; | ||||
|  | ||||
| import cn.hutool.core.date.DateUtil; | ||||
| import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar; | ||||
| import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar; | ||||
| import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar; | ||||
| import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar; | ||||
| import com.cnbm.dispatch.enums.kuka.step4.Step4Mes2PlcVar; | ||||
| import com.cnbm.dispatch.enums.kuka.step4.Step4Plc2MesVar; | ||||
| import com.cnbm.packing.entity.WoPowerLevel; | ||||
| import com.cnbm.packing.service.*; | ||||
| import com.cnbm.s7.s7connector.enmuc.S7Client; | ||||
| import com.cnbm.s7.s7connector.type.PlcVar; | ||||
| import org.slf4j.Logger; | ||||
| import org.slf4j.LoggerFactory; | ||||
| import org.springframework.beans.factory.annotation.Autowired; | ||||
| import org.springframework.boot.ApplicationArguments; | ||||
| import org.springframework.boot.ApplicationRunner; | ||||
| import org.springframework.core.annotation.Order; | ||||
| import org.springframework.stereotype.Component; | ||||
|  | ||||
| import java.text.DecimalFormat; | ||||
| import java.text.Format; | ||||
| import java.util.Date; | ||||
| import java.util.concurrent.Executors; | ||||
| import java.util.concurrent.ScheduledExecutorService; | ||||
| import java.util.concurrent.TimeUnit; | ||||
|  | ||||
| /** | ||||
|  * @Desc: "" | ||||
|  * @Author: caixiang | ||||
|  * @DATE: 2022/12/23 12:33 | ||||
|  */ | ||||
| @Component | ||||
| @Order(value = 1) | ||||
| public class KukaEvent4ThreadLine2 implements ApplicationRunner { | ||||
|     private static final Logger logger = LoggerFactory.getLogger("EVENT4NGLine2"); | ||||
|  | ||||
|     @Autowired | ||||
|     DynamicDataSourceService service; | ||||
|     @Autowired | ||||
|     WoPowerLevelServiceBiz levelServiceBiz; | ||||
|  | ||||
|     @Autowired | ||||
|     WoCompensationPowerServiceBiz compensationPowerServiceBiz; | ||||
|  | ||||
|     @Autowired | ||||
|     WoPackagingBoxSubstrateServiceBiz substrateServiceBiz; | ||||
|  | ||||
|     @Autowired | ||||
|     WoPackagingBoxServiceBiz boxServiceBiz; | ||||
|  | ||||
|     public KukaEvent4ThreadLine2(){ | ||||
|         this.kukaStep1 = Executors.newScheduledThreadPool(1); | ||||
|     } | ||||
|  | ||||
|     private ScheduledExecutorService kukaStep1; | ||||
|  | ||||
|  | ||||
|  | ||||
|  | ||||
|     /** | ||||
|      * return | ||||
|      *          成功: 返回相应的object对象 | ||||
|      *          失败: 返回null | ||||
|      * */ | ||||
|     private Object read(S7Client s7Client, Step4Plc2MesVar var) { | ||||
|         try { | ||||
|             return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType()); | ||||
|         }catch (Throwable e){ | ||||
|             logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e); | ||||
|             return null; | ||||
|         } | ||||
|     } | ||||
|     private void write(S7Client s7Client, Step4Mes2PlcVar var, Object newValue) { | ||||
|         if(var.getType().equals(PlcVar.STRING_Array)){ | ||||
|             String[] s = (String[])newValue; | ||||
|             String[] ss = (String[])newValue; | ||||
|             if(s.length > var.getLength() ){ | ||||
|                 ss = new String[var.getLength()]; | ||||
|                 for(int i=0;i< var.getLength();i++){ | ||||
|                     ss[i] = s[i]; | ||||
|                 } | ||||
|             } | ||||
|             s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss); | ||||
|         }else { | ||||
|             s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue); | ||||
|         } | ||||
|     } | ||||
|  | ||||
|     private Object read(S7Client s7Client, Step2Plc2MesVar var) { | ||||
|         try { | ||||
|             return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType()); | ||||
|         }catch (Throwable e){ | ||||
|             logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e); | ||||
|             return null; | ||||
|         } | ||||
|     } | ||||
|     private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) { | ||||
|         if(var.getType().equals(PlcVar.STRING_Array)){ | ||||
|             String[] s = (String[])newValue; | ||||
|             String[] ss = (String[])newValue; | ||||
|             if(s.length > var.getLength() ){ | ||||
|                 ss = new String[var.getLength()]; | ||||
|                 for(int i=0;i< var.getLength();i++){ | ||||
|                     ss[i] = s[i]; | ||||
|                 } | ||||
|             } | ||||
|             s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss); | ||||
|         }else { | ||||
|             s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue); | ||||
|         } | ||||
|     } | ||||
|  | ||||
|     private Object read(S7Client s7Client, Step3Plc2MesVar var) { | ||||
|         try { | ||||
|             return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType()); | ||||
|         }catch (Throwable e){ | ||||
|             logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e); | ||||
|             return null; | ||||
|         } | ||||
|     } | ||||
|     private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) { | ||||
|         if(var.getType().equals(PlcVar.STRING_Array)){ | ||||
|             String[] s = (String[])newValue; | ||||
|             String[] ss = (String[])newValue; | ||||
|             if(s.length > var.getLength() ){ | ||||
|                 ss = new String[var.getLength()]; | ||||
|                 for(int i=0;i< var.getLength();i++){ | ||||
|                     ss[i] = s[i]; | ||||
|                 } | ||||
|             } | ||||
|             s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss); | ||||
|         }else { | ||||
|             s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue); | ||||
|         } | ||||
|     } | ||||
|  | ||||
|  | ||||
|     public String getBoxId(String sapMaterial){ | ||||
|         Integer todayBoxNum = service.getTodayBoxNum()+1; | ||||
|         String nowTime = DateUtil.format(new Date(), "yyMMdd"); | ||||
|  | ||||
|         todayBoxNum+=500; | ||||
|         logger.info("BOXID生成Event-------现在生成boxId ,sapMaterial: "+sapMaterial+",nowTime:"+nowTime+",todayBoxNum:"+formateString(todayBoxNum)); | ||||
|         String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum); | ||||
|         return res; | ||||
|     } | ||||
|  | ||||
|  | ||||
|     public String getErrorBoxId(String sapMaterial){ | ||||
|  | ||||
|         String nowTime = DateUtil.format(new Date(), "yyMMdd"); | ||||
|         String mixBoxError = "001"; | ||||
|         String res = "444"+sapMaterial+nowTime+mixBoxError; | ||||
|         logger.info("BOXID生成Event-------现在生成errBoxId ,sapMaterial: "+sapMaterial+",nowTime:"+nowTime); | ||||
|  | ||||
|         return res; | ||||
|     } | ||||
|  | ||||
|     public String removeKG(String str){ | ||||
|         return str.substring(0,17); | ||||
|     } | ||||
|  | ||||
|     public static void main(String[] args) { | ||||
|         Integer a = 102; | ||||
|         Format f1 = new DecimalFormat("000"); | ||||
|         System.out.println(f1.format(a)); | ||||
|     } | ||||
|     public String formateString(Integer a){ | ||||
|         Format f1 = new DecimalFormat("000"); | ||||
|         return f1.format(a); | ||||
|     } | ||||
|  | ||||
|     //return true 出现混档了,return false 没有出现混档 | ||||
|     private boolean isMixLevel(String[] subIds,Integer size){ | ||||
|         String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel(); | ||||
|         String errMsg = "以下基板ID出现混档:"; | ||||
|         boolean res = false; | ||||
|         for(int i=0;i<size;i++){ | ||||
|             String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel(); | ||||
|  | ||||
|             if(!powerLevel.equals(correctLevel)){ | ||||
|                 errMsg += "基板ID:"+subIds[i]+" 档位:"+powerLevel+", "; | ||||
|                 res = true; | ||||
|             } | ||||
|         } | ||||
|         if(res){ | ||||
|             logger.error(errMsg); | ||||
|         } | ||||
|  | ||||
|         return res; | ||||
|     } | ||||
|  | ||||
|  | ||||
|  | ||||
|  | ||||
|     @Override | ||||
|     public void run(ApplicationArguments args) throws Exception { | ||||
|  | ||||
|         kukaStep1.scheduleAtFixedRate(new Runnable() { | ||||
|             @Override | ||||
|             public void run() { | ||||
|                 try { | ||||
|  | ||||
|                     //调度开始 | ||||
|                     Integer subArrived = waitingForTarget(Step4Plc2MesVar.SubArrivedToMes, true); | ||||
|                     logger.info(""); | ||||
|                     logger.info("==================================  现在开始执行 过程四 任务( 开始 )   ==================================="); | ||||
|                     if(subArrived != 1){ | ||||
|                         logger.info("NG口基板Event---  失败"+" --- "+" MES监听 Step4Plc2MesVar.SubArrivedToMes 是否 等于 true 失败"); | ||||
|                     } else if (subArrived == 2) { | ||||
|                         throw new Exception("MES 监听值出现异常。"); | ||||
|                     } | ||||
|                     logger.info("NG口基板Event --- 成功 ---- MES监听到 Step4Plc2MesVar.SubArrivedToMes==true"); | ||||
|  | ||||
|                     //一. 从plc 中获取 subId | ||||
|                     String subId = (String) read(S7Client.S7_DDJ2,Step4Plc2MesVar.SubIdToMes); | ||||
|                     Integer lineNum = 1; | ||||
|                     //把基板ID字符串的空格去掉,因为plc中设置的20位,但实际基板ID就是17位,因为带空格去数据库查询 有问题的。 | ||||
|                     if(subId == null ){ | ||||
|                         logger.info("NG口基板Event---  失败"+" --- "+" MES采集到null值,subId:"+subId); | ||||
|                     } | ||||
|                     subId = removeKG(subId); | ||||
|                     logger.info("NG口基板Event --- 成功 ---- MES 从plu中 read 到基板id:"+subId); | ||||
|  | ||||
|                     //二. MES 业务 | ||||
|                     //===============           MES 业务 开始         ================= | ||||
|                     logger.info("=================  现在开始执行 过程四 任务 ( MES 业务 ) ( 开始 )   =================="); | ||||
|                     //1. 从comline数据库中获取 实际pmpp | ||||
|                     float pmppActual = service.getPMPPBySubId(subId); | ||||
|                     //2. 匹配和计算补偿功率 | ||||
|                     float pmppCompensation = compensationPowerServiceBiz.calculCompensationPMPP(pmppActual,lineNum); | ||||
|                     //3. 依据补偿功率,获取工艺参数,并且把这些工艺参数传给kuka | ||||
|                     WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(pmppCompensation, lineNum); | ||||
|                     write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass())); | ||||
|                     write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc()); | ||||
|                     write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc()); | ||||
|                     write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp()); | ||||
|                     write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp()); | ||||
|                     logger.info("NG口基板Event--- 采集到 基板ID: "+subId+", 线边号:"+lineNum+",从camline 获取到实际pmpp"+pmppActual+",计算后 补偿功率:"+pmppCompensation+",dLable_Pnom: "+argByPMPP.getPowerClass() +",dLable_Voc: "+argByPMPP.getLableVoc()+",dLable_Isc: "+argByPMPP.getLableIsc()+",dLable_Vmpp: "+argByPMPP.getLableVmpp()+",dLable_Impp: "+argByPMPP.getLableImpp()); | ||||
|  | ||||
|                     logger.info("=================  现在开始执行 过程四 任务 ( MES 业务 - 数据已经传给PLC ) ( 结束 )   =================="); | ||||
|                     //===============           MES 业务 结束         ================= | ||||
|  | ||||
|                     //三. 当MES完成任务后,把MesToPlc.SubArrivedFinish变量置为true,告诉plc,我操作完成了 | ||||
|                     write(S7Client.S7_DDJ2,Step4Mes2PlcVar.SubArrivedFinish,true); | ||||
|                     logger.info("NG口基板Event--- 基板ID: "+subId+", SubArrivedFinish,置为true 成功"); | ||||
|                     //四. mes 监控 到PlcToMes.SubArrived==false,就把MesToPlc.SubArrivedFinish置为false | ||||
|                     Integer subArrived2 = waitingForTarget(Step4Plc2MesVar.SubArrivedToMes, false); | ||||
|                     if(subArrived2 != 1){ | ||||
|                         logger.info("NG口基板Event--- 失败"+" --- "+"MES监听 Step4Plc2MesVar.SubArrivedToMes 是否 等于 1 失败"); | ||||
|                     }else if (subArrived2 == 2) { | ||||
|                         throw new Exception("MES 监听值出现异常。"); | ||||
|                     } | ||||
|  | ||||
|                     write(S7Client.S7_DDJ2,Step4Mes2PlcVar.SubArrivedFinish,false); | ||||
|                     logger.info("NG口基板Event--- 基板ID: "+subId+", SubArrivedFinish,置为 false 成功"); | ||||
|                     logger.info("==================================  现在开始执行 过程四 任务( 结束 )   ==================================="); | ||||
|                     logger.info(""); | ||||
|                 }catch (Throwable e){ | ||||
|                     logger.info("NG口基板Event--- 出现异常 : {}",e.getMessage(),e); | ||||
|                 } | ||||
|             } | ||||
|         },1,1, TimeUnit.SECONDS); | ||||
|  | ||||
|  | ||||
|  | ||||
|  | ||||
|     } | ||||
|  | ||||
|     /** | ||||
|      * | ||||
|      * arg: | ||||
|      *      Step4Plc2MesVar 参数类型 | ||||
|      *      targetValue        目的值 | ||||
|      * return: | ||||
|      *      2 s7 访问异常; | ||||
|      *      1 成功; | ||||
|      * */ | ||||
|     private Integer waitingForTarget(Step4Plc2MesVar var, Boolean targetValue) { | ||||
|         Integer res = 0; | ||||
|         while (true){ | ||||
|             try { | ||||
|  | ||||
|                 Boolean now = (Boolean) read(S7Client.S7_DDJ2,var); | ||||
|                 //注意:即使now为null ,这里也不会抛出异常,这里很容易产生 空轮询。 | ||||
|                 if(now == null){ | ||||
|                     throw new Exception(""); | ||||
|                 } | ||||
|                 if(targetValue.equals(now)){ | ||||
|                     res = 1; | ||||
|                     break; | ||||
|                 } | ||||
|                 Thread.sleep(200); | ||||
|             }catch (Throwable e){ | ||||
|                 logger.info("S7 数据采集 异常. 监听 变量 :"+var.getName()+" 为目标值:"+targetValue+"失败"); | ||||
|                 res = 2; | ||||
|                 break; | ||||
|             } | ||||
|         } | ||||
|         return res; | ||||
|     } | ||||
|  | ||||
|  | ||||
| } | ||||
| @@ -28,6 +28,7 @@ public interface CamlineMapper { | ||||
|     CamlineExtendArgDTO getExtendArgFromCamline(@Param("subId") String subId); | ||||
|  | ||||
|     Integer getTodayBoxNum(); | ||||
|     Integer getTodayErrBoxNum(); | ||||
|  | ||||
|     CamlineSubIdDTO getSubIdByCamline(@Param("subId") String subId); | ||||
|  | ||||
|   | ||||
| @@ -31,6 +31,10 @@ public class DynamicDataSourceService { | ||||
|         return mapper.getTodayBoxNum(); | ||||
|     } | ||||
|  | ||||
|     public Integer getTodayErrBoxNum(){ | ||||
|         return mapper.getTodayErrBoxNum(); | ||||
|     } | ||||
|  | ||||
|     @DataSource("camline") | ||||
|     @Transactional | ||||
|     public float getPMPPBySubId(String subId){ | ||||
|   | ||||
| @@ -195,5 +195,17 @@ | ||||
|             twpb.model = 2 | ||||
|     </select> | ||||
|  | ||||
|     <select id="getTodayErrBoxNum" resultType="java.lang.Integer"> | ||||
|             select count(1) | ||||
|             from t_wo_packaging_box twpb | ||||
|             where | ||||
|             twpb.CREATE_TIME BETWEEN DATE_FORMAT(NOW(),'%Y-%m-%d 00:00:00') AND DATE_FORMAT(NOW(),'%Y-%m-%d 23:59:59') | ||||
|             and | ||||
|             twpb.model = 2 | ||||
|             and twpb.BOX_NO like '444%' | ||||
|     </select> | ||||
|  | ||||
|  | ||||
|  | ||||
|  | ||||
| </mapper> | ||||
| @@ -6,7 +6,7 @@ | ||||
|             <id column="actl_pmpp_low" property="actlPmppLow" /> | ||||
|             <id column="actl_pmpp_high" property="actlPmppHigh" /> | ||||
|             <id column="formula" property="formula" /> | ||||
|             <id column="line_body" property="lineBody" /> | ||||
|             <id column="line_body" prope】/rty="lineBody" /> | ||||
|             <id column="coefficient_a" property="coefficientA" /> | ||||
|             <id column="coefficient_b" property="coefficientB" /> | ||||
|             <id column="remark" property="remark" /> | ||||
| @@ -43,7 +43,7 @@ | ||||
|           <if test="param.pmpp != null"> | ||||
|               and twcp.actl_pmpp_high <![CDATA[ > ]]> #{param.pmpp} and  twcp.actl_pmpp_low <![CDATA[ <= ]]> #{param.pmpp} | ||||
|           </if> | ||||
|  | ||||
|         limit 1 | ||||
|     </select> | ||||
|  | ||||
| </mapper> | ||||
|   | ||||
| @@ -40,6 +40,7 @@ | ||||
|         <if test="param.pmpp != null"> | ||||
|             and twpl.pmpp_high <![CDATA[ > ]]> #{param.pmpp} and  twpl.pmpp_low <![CDATA[ <= ]]> #{param.pmpp} | ||||
|         </if> | ||||
|         limit 1 | ||||
|     </select> | ||||
|  | ||||
| </mapper> | ||||
|   | ||||
		Reference in New Issue
	
	Block a user