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caixiang
2023-12-20 14:49:42 +08:00
parent 11b41b18f1
commit df116253ff
15 changed files with 1031 additions and 42 deletions
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1
ym-packing/src/main/java/com/cnbm/dispatch/enums/kuka/step1/Step1Plc2MesVar.java
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@@ -14,7 +14,6 @@ public enum Step1Plc2MesVar {
SubIdToMes("SubIdToMes",PlcVar.STRING,1,DaveArea.DB,2000,2,0,20),
LineNum("LineNum", PlcVar.UINT,1, DaveArea.DB,2000,24,0),
;
private String name;

90
ym-packing/src/main/java/com/cnbm/dispatch/enums/kuka/step4/Step4Mes2PlcVar.java Normal file
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@@ -0,0 +1,90 @@
package com.cnbm.dispatch.enums.kuka.step4;
import com.cnbm.s7.s7connector.api.DaveArea;
import com.cnbm.s7.s7connector.type.PlcVar;
/**
* @Desc: ""
* @Author: caixiang
* @DATE: 2023/2/21 19:35
*/
public enum Step4Mes2PlcVar {
SubArrivedFinish("SubArrivedFinish", PlcVar.BOOL,1, DaveArea.DB,2001,24,0),
dLable_Pnom("dLable_Pnom", PlcVar.DINT,1, DaveArea.DB,2001,26,0),
dLable_Voc("dLable_Voc", PlcVar.REAL,1, DaveArea.DB,2001,30,0),
dLable_Isc("dLable_Isc", PlcVar.REAL,1, DaveArea.DB,2001,34,0),
dLable_Vmpp("dLable_Vmpp", PlcVar.REAL,1, DaveArea.DB,2001,38,0),
dLable_Impp("dLable_Vmpp", PlcVar.REAL,1, DaveArea.DB,2001,42,0),
;
private String name;
private DaveArea area;
private Integer areaNumber;
private Integer byteOffset;
private Integer bitOffset;
private PlcVar type;
//length = 1代表 非数组;;; length > 1 代表数组 ;; 注意 length这个参数 是实际plc中 数组的长度，和read操作相关
//如果是String 类型不用填length 只需要填string类型的起始位置就行了，我会自己去取数据长度（也就是说这里的length并不是string 的长度）。
private Integer length;
//这个字段只是给 字符串变量 和 字符串数组 用, 这个字段是plc中设置的最大String长度
private Integer strSize;
Step4Mes2PlcVar(String name, PlcVar type, Integer length, DaveArea area, Integer areaNumber, Integer byteOffset, Integer bitOffset){
this.name = name;
this.type = type;
this.length = length;
this.area = area;
this.areaNumber = areaNumber;
this.byteOffset = byteOffset;
this.bitOffset = bitOffset;
this.strSize = 0;
}
Step4Mes2PlcVar(String name, PlcVar type, Integer length, DaveArea area, Integer areaNumber, Integer byteOffset, Integer bitOffset, Integer strSize){
this.name = name;
this.type = type;
this.length = length;
this.area = area;
this.areaNumber = areaNumber;
this.byteOffset = byteOffset;
this.bitOffset = bitOffset;
this.strSize = strSize;
}
public Integer getStrSize() {
return strSize;
}
public void setStrSize(Integer strSize) {
this.strSize = strSize;
}
public String getName() {
return name;
}
public DaveArea getArea() {
return area;
}
public Integer getAreaNumber() {
return areaNumber;
}
public Integer getBitOffset() {
return bitOffset;
}
public Integer getByteOffset() {
return byteOffset;
}
public PlcVar getType() {
return type;
}
public Integer getLength() {
return length;
}
}

87
ym-packing/src/main/java/com/cnbm/dispatch/enums/kuka/step4/Step4Plc2MesVar.java Normal file
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@@ -0,0 +1,87 @@
package com.cnbm.dispatch.enums.kuka.step4;
import com.cnbm.s7.s7connector.api.DaveArea;
import com.cnbm.s7.s7connector.type.PlcVar;
/**
* @Desc: ""
* @Author: caixiang
* @DATE: 2023/2/21 19:35
*/
public enum Step4Plc2MesVar {
SubArrivedToMes("SubArrivedToMes", PlcVar.BOOL,1, DaveArea.DB,2001,0,0),
SubIdToMes("SubIdToMes",PlcVar.STRING,1,DaveArea.DB,2001,2,0,20),
;
private String name;
private DaveArea area;
private Integer areaNumber;
private Integer byteOffset;
private Integer bitOffset;
private PlcVar type;
//length = 1代表 非数组;;; length > 1 代表数组 ;; 注意 length这个参数 是实际plc中 数组的长度，和read操作相关
//如果是String 类型不用填length 只需要填string类型的起始位置就行了，我会自己去取数据长度（也就是说这里的length并不是string 的长度）。
private Integer length;
//这个字段只是给 字符串变量 和 字符串数组 用, 这个字段是plc中设置的最大String长度
private Integer strSize;
Step4Plc2MesVar(String name, PlcVar type, Integer length, DaveArea area, Integer areaNumber, Integer byteOffset, Integer bitOffset){
this.name = name;
this.type = type;
this.length = length;
this.area = area;
this.areaNumber = areaNumber;
this.byteOffset = byteOffset;
this.bitOffset = bitOffset;
this.strSize = 0;
}
Step4Plc2MesVar(String name, PlcVar type, Integer length, DaveArea area, Integer areaNumber, Integer byteOffset, Integer bitOffset, Integer strSize){
this.name = name;
this.type = type;
this.length = length;
this.area = area;
this.areaNumber = areaNumber;
this.byteOffset = byteOffset;
this.bitOffset = bitOffset;
this.strSize = strSize;
}
public Integer getStrSize() {
return strSize;
}
public void setStrSize(Integer strSize) {
this.strSize = strSize;
}
public String getName() {
return name;
}
public DaveArea getArea() {
return area;
}
public Integer getAreaNumber() {
return areaNumber;
}
public Integer getBitOffset() {
return bitOffset;
}
public Integer getByteOffset() {
return byteOffset;
}
public PlcVar getType() {
return type;
}
public Integer getLength() {
return length;
}
}

2
ym-packing/src/main/java/com/cnbm/dispatch/line1/KukaEvent1ThreadLine1.java
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@@ -261,7 +261,6 @@ public class KukaEvent1ThreadLine1 implements ApplicationRunner {
CamlineExtendArgDTO extendArgFromCamline = service.getExtendArgFromCamline(subId);
logger.info("标签打印Event--- 基板ID: "+subId+", 从camline获取PID16~PID22 的实测数据 成功, 数据内容:"+extendArgFromCamline.toString());
woPackagingBoxSubstrate.setLastUpdateTime(extendArgFromCamline.getLastUpdateTime());
woPackagingBoxSubstrate.setOrderName(extendArgFromCamline.getOrderName());
woPackagingBoxSubstrate.setBinclassFl1(extendArgFromCamline.getBinclassFl1());
woPackagingBoxSubstrate.setBinclassFl2(extendArgFromCamline.getBinclassFl2());
@@ -320,7 +319,6 @@ public class KukaEvent1ThreadLine1 implements ApplicationRunner {
}
}
},1,1, TimeUnit.SECONDS);
}
/**

105
ym-packing/src/main/java/com/cnbm/dispatch/line1/KukaEvent2ThreadLine1.java
View File

@@ -152,18 +152,22 @@ public class KukaEvent2ThreadLine1 implements ApplicationRunner {
String nowTime = DateUtil.format(new Date(), "yyMMdd");
todayBoxNum+=500;
Format f1 = new DecimalFormat("000");
System.out.println(f1.format(todayBoxNum));
logger.info("BOXID生成Event-------现在生成boxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+"，todayBoxNum:"+formateString(todayBoxNum));
String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
return res;
}
public String getErrorBoxId(String sapMaterial){
public String getErrorBoxId(String sapMaterial){
Integer todayErrBoxNum = service.getTodayErrBoxNum()+1;
String nowTime = DateUtil.format(new Date(), "yyMMdd");
String mixBoxError = "001";
String res = "444"+sapMaterial+nowTime+mixBoxError;
logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime);
String res = "444"+sapMaterial+nowTime+mixBoxError+"01"+todayErrBoxNum;
logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+",todayErrBoxNum:"+todayErrBoxNum);
return res;
}
@@ -174,8 +178,10 @@ public class KukaEvent2ThreadLine1 implements ApplicationRunner {
public static void main(String[] args) {
Integer a = 102;
Integer b = 1;
Format f1 = new DecimalFormat("000");
System.out.println(f1.format(a));
System.out.println(f1.format(b));
}
public String formateString(Integer a){
Format f1 = new DecimalFormat("000");
@@ -183,12 +189,68 @@ public class KukaEvent2ThreadLine1 implements ApplicationRunner {
}
//return true 出现混档了，return false 没有出现混档
// private boolean isMixLevel(String[] subIds,Integer size){
// WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIds[0]);
// String correctLevel = null;
// String powerLevel = null;
// //如果 我们数据库没有 去camline 数据库里面取 -- 开始
// if(bySubId == null){
// logger.info("BOXID生成Event-------检查是否混箱时，发现数据库中 无subId："+ subIds[0]+"现在从camline 系统获取这个基板相关信息");
// //todo
// CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIds[0]);
// logger.info("BOXID生成Event-------检查是否混箱时，发现数据库中 无subId："+ subIds[0]+"现在从camline 系统获取这个基板相关信息是："+subIdByCamline);
//
// correctLevel = subIdByCamline.getPowerLevel();
// powerLevel = subIdByCamline.getSapMaterial();
// }else {
// correctLevel = bySubId.getPowerLevel();
// powerLevel = bySubId.getSapMaterial();
// }
// String errMsg = "以下基板ID出现混档：";
// boolean res = false;
// for(int i=0;i<size;i++){
//
// if(!powerLevel.equals(correctLevel)){
// errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
// res = true;
// }
// }
// if(res){
// logger.error(errMsg);
// }
//
// return res;
// }
private CamlineSubIdDTO getFromCamline(String subId){
return service.getSubIdByCamline(subId);
}
private boolean isMixLevel(String[] subIds,Integer size){
String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIds[0]);
String correctLevel = null;
//如果 我们数据库没有 去camline 数据库里面取 -- 开始
if(bySubId == null){
logger.info("BOXID生成Event-------检查是否混箱时，发现数据库中 无subId："+ subIds[0]+"现在从camline 系统获取这个基板相关信息");
//todo
CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIds[0]);
logger.info("BOXID生成Event-------检查是否混箱时，发现数据库中 无subId："+ subIds[0]+"现在从camline 系统获取这个基板相关信息是："+subIdByCamline);
correctLevel = subIdByCamline.getPowerLevel();
}else {
correctLevel = bySubId.getPowerLevel();
}
String errMsg = "以下基板ID出现混档：";
boolean res = false;
for(int i=0;i<size;i++){
String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
WoPackagingBoxSubstrate innerSub = substrateServiceBiz.getBySubId(subIds[i]);
String powerLevel = null;
if(innerSub==null){
powerLevel = getFromCamline(subIds[i]).getPowerLevel();
}else {
powerLevel = innerSub.getPowerLevel();
}
if(!powerLevel.equals(correctLevel)){
errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
@@ -203,8 +265,6 @@ public class KukaEvent2ThreadLine1 implements ApplicationRunner {
}
@Override
public void run(ApplicationArguments args) throws Exception {
kukaStep2.scheduleAtFixedRate(new Runnable() {
@@ -212,7 +272,6 @@ public class KukaEvent2ThreadLine1 implements ApplicationRunner {
public void run() {
try {
//调度开始
Integer shelfIsFull = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, true);
logger.info("");
@@ -251,30 +310,38 @@ public class KukaEvent2ThreadLine1 implements ApplicationRunner {
//如果我们系统中找不到这块基板那么就去camline里面找
// if(bySubId == null){
// logger.info("BOXID生成Event-------数据库中 无subId："+ subIdList[0]+"现在从camline 系统获取这个基板相关信息");
// //todo
// CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIdList[0]);
// logger.info("BOXID生成Event-------camline 中关于此基板信息："+ subIdByCamline);
//
// bySubId = new WoPackagingBoxSubstrate();
// bySubId.setPowerLevel(subIdByCamline.getPowerLevel());
// bySubId.setSapMaterial(subIdByCamline.getSapMaterial());
// bySubId.setLineBody(1);
// }
if(bySubId == null){
logger.info("BOXID生成Event-------数据库中 无subId："+ subIdList[0]+"现在从camline 系统获取这个基板相关信息");
//todo
CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIdList[0]);
bySubId = new WoPackagingBoxSubstrate();
bySubId.setPowerLevel(subIdByCamline.getPowerLevel());
bySubId.setSapMaterial(subIdByCamline.getSapMaterial());
bySubId.setLineBody(1);
logger.info("BOXID生成Event-------数据库中 无subId："+ subIdList[0]);
throw new Exception("BOXID生成Event-------数据库中 无subId："+ subIdList[0]);
}
//校验是否存在混档位情况
//校验是否存在混档位情况 -- 开始
String boxId = "";
if(isMixLevel(subIdList,listSize)){
//出现混档
logger.info("BOXID生成Event-------subIdList :"+subIdList+"出现混档");
logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"出现混档");
boxId = getErrorBoxId(bySubId.getSapMaterial());
}else {
//正常情况
logger.info("BOXID生成Event-------subIdList :"+subIdList+"没有出现混档");
logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"没有出现混档");
boxId = getBoxId(bySubId.getSapMaterial());
}
logger.info("BOXID生成Event-------subIdList :"+subIdList+"isMixLevel 校验结束");
logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"isMixLevel 校验结束");
//校验是否存在混档位情况 -- 结束
logger.info("BOXID生成Event-------mes 生成的boxId :"+ boxId);
//2. 依次update 基板表，把boxId 赋予这些基板

306
ym-packing/src/main/java/com/cnbm/dispatch/line1/KukaEvent4ThreadLine1.java Normal file
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@@ -0,0 +1,306 @@
package com.cnbm.dispatch.line1;
import cn.hutool.core.date.DateUtil;
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
import com.cnbm.dispatch.enums.kuka.step4.Step4Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step4.Step4Plc2MesVar;
import com.cnbm.packing.entity.WoPowerLevel;
import com.cnbm.packing.service.*;
import com.cnbm.s7.s7connector.enmuc.S7Client;
import com.cnbm.s7.s7connector.type.PlcVar;
import org.slf4j.Logger;
import org.slf4j.LoggerFactory;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.boot.ApplicationArguments;
import org.springframework.boot.ApplicationRunner;
import org.springframework.core.annotation.Order;
import org.springframework.stereotype.Component;
import java.text.DecimalFormat;
import java.text.Format;
import java.util.Date;
import java.util.concurrent.Executors;
import java.util.concurrent.ScheduledExecutorService;
import java.util.concurrent.TimeUnit;
/**
* @Desc: ""
* @Author: caixiang
* @DATE: 2022/12/23 12:33
*/
@Component
@Order(value = 1)
public class KukaEvent4ThreadLine1 implements ApplicationRunner {
private static final Logger logger = LoggerFactory.getLogger("EVENT4NGLine1");
@Autowired
DynamicDataSourceService service;
@Autowired
WoPowerLevelServiceBiz levelServiceBiz;
@Autowired
WoCompensationPowerServiceBiz compensationPowerServiceBiz;
@Autowired
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
@Autowired
WoPackagingBoxServiceBiz boxServiceBiz;
public KukaEvent4ThreadLine1(){
this.kukaStep1 = Executors.newScheduledThreadPool(1);
}
private ScheduledExecutorService kukaStep1;
/**
* return
* 成功： 返回相应的object对象
* 失败： 返回null
* */
private Object read(S7Client s7Client, Step4Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step4Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
private Object read(S7Client s7Client, Step2Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
private Object read(S7Client s7Client, Step3Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
public String getBoxId(String sapMaterial){
Integer todayBoxNum = service.getTodayBoxNum()+1;
String nowTime = DateUtil.format(new Date(), "yyMMdd");
todayBoxNum+=500;
logger.info("BOXID生成Event-------现在生成boxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+"，todayBoxNum:"+formateString(todayBoxNum));
String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
return res;
}
public String getErrorBoxId(String sapMaterial){
String nowTime = DateUtil.format(new Date(), "yyMMdd");
String mixBoxError = "001";
String res = "444"+sapMaterial+nowTime+mixBoxError;
logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime);
return res;
}
public String removeKG(String str){
return str.substring(0,17);
}
public static void main(String[] args) {
Integer a = 102;
Format f1 = new DecimalFormat("000");
System.out.println(f1.format(a));
}
public String formateString(Integer a){
Format f1 = new DecimalFormat("000");
return f1.format(a);
}
//return true 出现混档了，return false 没有出现混档
private boolean isMixLevel(String[] subIds,Integer size){
String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
String errMsg = "以下基板ID出现混档：";
boolean res = false;
for(int i=0;i<size;i++){
String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
if(!powerLevel.equals(correctLevel)){
errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
res = true;
}
}
if(res){
logger.error(errMsg);
}
return res;
}
@Override
public void run(ApplicationArguments args) throws Exception {
kukaStep1.scheduleAtFixedRate(new Runnable() {
@Override
public void run() {
try {
//调度开始
Integer subArrived = waitingForTarget(Step4Plc2MesVar.SubArrivedToMes, true);
logger.info("");
logger.info("================================== 现在开始执行 过程四 任务（ 开始 ） ===================================");
if(subArrived != 1){
logger.info("NG口基板Event--- 失败"+" --- "+" MES监听 Step4Plc2MesVar.SubArrivedToMes 是否 等于 true 失败");
} else if (subArrived == 2) {
throw new Exception("MES 监听值出现异常。");
}
logger.info("NG口基板Event --- 成功 ---- MES监听到 Step4Plc2MesVar.SubArrivedToMes==true");
//一. 从plc 中获取 subId
String subId = (String) read(S7Client.S7_DDJ1,Step4Plc2MesVar.SubIdToMes);
Integer lineNum = 1;
//把基板ID字符串的空格去掉，因为plc中设置的20位，但实际基板ID就是17位，因为带空格去数据库查询 有问题的。
if(subId == null ){
logger.info("NG口基板Event--- 失败"+" --- "+" MES采集到null值，subId:"+subId);
}
subId = removeKG(subId);
logger.info("NG口基板Event --- 成功 ---- MES 从plu中 read 到基板id:"+subId);
//二. MES 业务
//=============== MES 业务 开始 =================
logger.info("================= 现在开始执行 过程四 任务 ( MES 业务 ) ( 开始 ) ==================");
//1. 从comline数据库中获取 实际pmpp
float pmppActual = service.getPMPPBySubId(subId);
//2. 匹配和计算补偿功率
float pmppCompensation = compensationPowerServiceBiz.calculCompensationPMPP(pmppActual,lineNum);
//3. 依据补偿功率，获取工艺参数，并且把这些工艺参数传给kuka
WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(pmppCompensation, lineNum);
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass()));
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc());
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc());
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp());
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp());
logger.info("NG口基板Event--- 采集到 基板ID: "+subId+", 线边号："+lineNum+"，从camline 获取到实际pmpp"+pmppActual+",计算后 补偿功率："+pmppCompensation+",dLable_Pnom: "+argByPMPP.getPowerClass() +",dLable_Voc: "+argByPMPP.getLableVoc()+",dLable_Isc: "+argByPMPP.getLableIsc()+",dLable_Vmpp: "+argByPMPP.getLableVmpp()+",dLable_Impp: "+argByPMPP.getLableImpp());
logger.info("================= 现在开始执行 过程四 任务 ( MES 业务 - 数据已经传给PLC ) ( 结束 ) ==================");
//=============== MES 业务 结束 =================
//三. 当MES完成任务后，把MesToPlc.SubArrivedFinish变量置为true，告诉plc，我操作完成了
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.SubArrivedFinish,true);
logger.info("NG口基板Event--- 基板ID: "+subId+", SubArrivedFinish，置为true 成功");
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
Integer subArrived2 = waitingForTarget(Step4Plc2MesVar.SubArrivedToMes, false);
if(subArrived2 != 1){
logger.info("NG口基板Event--- 失败"+" --- "+"MES监听 Step4Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
}else if (subArrived2 == 2) {
throw new Exception("MES 监听值出现异常。");
}
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.SubArrivedFinish,false);
logger.info("NG口基板Event--- 基板ID: "+subId+", SubArrivedFinish，置为 false 成功");
logger.info("================================== 现在开始执行 过程四 任务（ 结束 ） ===================================");
logger.info("");
}catch (Throwable e){
logger.info("NG口基板Event--- 出现异常 : {}",e.getMessage(),e);
}
}
},1,1, TimeUnit.SECONDS);
}
/**
*
* arg:
* Step4Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step4Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
//注意：即使now为null ，这里也不会抛出异常，这里很容易产生 空轮询。
if(now == null){
throw new Exception("");
}
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Throwable e){
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
res = 2;
break;
}
}
return res;
}
}

92
ym-packing/src/main/java/com/cnbm/dispatch/line2/KukaEvent2ThreadLine2.java
View File

@@ -158,12 +158,22 @@ public class KukaEvent2ThreadLine2 implements ApplicationRunner {
}
public String getErrorBoxId(String sapMaterial){
// public String getErrorBoxId(String sapMaterial){
//
// String nowTime = DateUtil.format(new Date(), "yyMMdd");
// String mixBoxError = "001";
// String res = "444"+sapMaterial+nowTime+mixBoxError +"02";
// logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime);
//
// return res;
// }
public String getErrorBoxId(String sapMaterial){
Integer todayErrBoxNum = service.getTodayErrBoxNum()+1;
String nowTime = DateUtil.format(new Date(), "yyMMdd");
String mixBoxError = "001";
String res = "444"+sapMaterial+nowTime+mixBoxError;
logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime);
String res = "444"+sapMaterial+nowTime+mixBoxError+"02"+todayErrBoxNum;
logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+",todayErrBoxNum:"+todayErrBoxNum);
return res;
}
@@ -183,12 +193,57 @@ public class KukaEvent2ThreadLine2 implements ApplicationRunner {
}
//return true 出现混档了，return false 没有出现混档
// private boolean isMixLevel(String[] subIds,Integer size){
// String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
// String errMsg = "以下基板ID出现混档：";
// boolean res = false;
// for(int i=0;i<size;i++){
// String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
//
// if(!powerLevel.equals(correctLevel)){
// errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
// res = true;
// }
// }
// if(res){
// logger.error(errMsg);
// }
//
// return res;
// }
private CamlineSubIdDTO getFromCamline(String subId){
return service.getSubIdByCamline(subId);
}
private boolean isMixLevel(String[] subIds,Integer size){
String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIds[0]);
String correctLevel = null;
//如果 我们数据库没有 去camline 数据库里面取 -- 开始
if(bySubId == null){
logger.info("BOXID生成Event-------检查是否混箱时，发现数据库中 无subId："+ subIds[0]+"现在从camline 系统获取这个基板相关信息");
//todo
CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIds[0]);
logger.info("BOXID生成Event-------检查是否混箱时，发现数据库中 无subId："+ subIds[0]+"现在从camline 系统获取这个基板相关信息是："+subIdByCamline);
correctLevel = subIdByCamline.getPowerLevel();
}else {
correctLevel = bySubId.getPowerLevel();
}
String errMsg = "以下基板ID出现混档：";
boolean res = false;
for(int i=0;i<size;i++){
String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
WoPackagingBoxSubstrate innerSub = substrateServiceBiz.getBySubId(subIds[i]);
String powerLevel = null;
if(innerSub==null){
powerLevel = getFromCamline(subIds[i]).getPowerLevel();
}else {
powerLevel = innerSub.getPowerLevel();
}
if(!powerLevel.equals(correctLevel)){
errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
@@ -197,14 +252,13 @@ public class KukaEvent2ThreadLine2 implements ApplicationRunner {
}
if(res){
logger.error(errMsg);
}
return res;
}
@Override
public void run(ApplicationArguments args) throws Exception {
kukaStep2.scheduleAtFixedRate(new Runnable() {
@@ -251,14 +305,18 @@ public class KukaEvent2ThreadLine2 implements ApplicationRunner {
//如果我们系统中找不到这块基板那么就去camline里面找
// if(bySubId == null){
// logger.info("BOXID生成Event-------数据库中 无subId："+ subIdList[0]+"现在从camline 系统获取这个基板相关信息");
// //todo
// CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIdList[0]);
// bySubId = new WoPackagingBoxSubstrate();
// bySubId.setPowerLevel(subIdByCamline.getPowerLevel());
// bySubId.setSapMaterial(subIdByCamline.getSapMaterial());
// bySubId.setLineBody(2);
// }
if(bySubId == null){
logger.info("BOXID生成Event-------数据库中 无subId："+ subIdList[0]+"现在从camline 系统获取这个基板相关信息");
//todo
CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIdList[0]);
bySubId = new WoPackagingBoxSubstrate();
bySubId.setPowerLevel(subIdByCamline.getPowerLevel());
bySubId.setSapMaterial(subIdByCamline.getSapMaterial());
bySubId.setLineBody(2);
logger.info("BOXID生成Event-------数据库中 无subId："+ subIdList[0]);
throw new Exception("BOXID生成Event-------数据库中 无subId："+ subIdList[0]);
}
@@ -266,15 +324,15 @@ public class KukaEvent2ThreadLine2 implements ApplicationRunner {
String boxId = "";
if(isMixLevel(subIdList,listSize)){
//出现混档
logger.info("BOXID生成Event-------subIdList :"+subIdList+"出现混档");
logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"出现混档");
boxId = getErrorBoxId(bySubId.getSapMaterial());
}else {
//正常情况
logger.info("BOXID生成Event-------subIdList :"+subIdList+"没有出现混档");
logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"没有出现混档");
boxId = getBoxId(bySubId.getSapMaterial());
}
logger.info("BOXID生成Event-------subIdList :"+subIdList+"isMixLevel 校验结束");
logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"isMixLevel 校验结束");
logger.info("BOXID生成Event-------mes 生成的boxId :"+ boxId);
//2. 依次update 基板表，把boxId 赋予这些基板

306
ym-packing/src/main/java/com/cnbm/dispatch/line2/KukaEvent4ThreadLine2.java Normal file
View File

@@ -0,0 +1,306 @@
package com.cnbm.dispatch.line2;
import cn.hutool.core.date.DateUtil;
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
import com.cnbm.dispatch.enums.kuka.step4.Step4Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step4.Step4Plc2MesVar;
import com.cnbm.packing.entity.WoPowerLevel;
import com.cnbm.packing.service.*;
import com.cnbm.s7.s7connector.enmuc.S7Client;
import com.cnbm.s7.s7connector.type.PlcVar;
import org.slf4j.Logger;
import org.slf4j.LoggerFactory;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.boot.ApplicationArguments;
import org.springframework.boot.ApplicationRunner;
import org.springframework.core.annotation.Order;
import org.springframework.stereotype.Component;
import java.text.DecimalFormat;
import java.text.Format;
import java.util.Date;
import java.util.concurrent.Executors;
import java.util.concurrent.ScheduledExecutorService;
import java.util.concurrent.TimeUnit;
/**
* @Desc: ""
* @Author: caixiang
* @DATE: 2022/12/23 12:33
*/
@Component
@Order(value = 1)
public class KukaEvent4ThreadLine2 implements ApplicationRunner {
private static final Logger logger = LoggerFactory.getLogger("EVENT4NGLine2");
@Autowired
DynamicDataSourceService service;
@Autowired
WoPowerLevelServiceBiz levelServiceBiz;
@Autowired
WoCompensationPowerServiceBiz compensationPowerServiceBiz;
@Autowired
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
@Autowired
WoPackagingBoxServiceBiz boxServiceBiz;
public KukaEvent4ThreadLine2(){
this.kukaStep1 = Executors.newScheduledThreadPool(1);
}
private ScheduledExecutorService kukaStep1;
/**
* return
* 成功： 返回相应的object对象
* 失败： 返回null
* */
private Object read(S7Client s7Client, Step4Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step4Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
private Object read(S7Client s7Client, Step2Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
private Object read(S7Client s7Client, Step3Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Throwable e){
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
return null;
}
}
private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
public String getBoxId(String sapMaterial){
Integer todayBoxNum = service.getTodayBoxNum()+1;
String nowTime = DateUtil.format(new Date(), "yyMMdd");
todayBoxNum+=500;
logger.info("BOXID生成Event-------现在生成boxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+"，todayBoxNum:"+formateString(todayBoxNum));
String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
return res;
}
public String getErrorBoxId(String sapMaterial){
String nowTime = DateUtil.format(new Date(), "yyMMdd");
String mixBoxError = "001";
String res = "444"+sapMaterial+nowTime+mixBoxError;
logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime);
return res;
}
public String removeKG(String str){
return str.substring(0,17);
}
public static void main(String[] args) {
Integer a = 102;
Format f1 = new DecimalFormat("000");
System.out.println(f1.format(a));
}
public String formateString(Integer a){
Format f1 = new DecimalFormat("000");
return f1.format(a);
}
//return true 出现混档了，return false 没有出现混档
private boolean isMixLevel(String[] subIds,Integer size){
String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
String errMsg = "以下基板ID出现混档：";
boolean res = false;
for(int i=0;i<size;i++){
String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
if(!powerLevel.equals(correctLevel)){
errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
res = true;
}
}
if(res){
logger.error(errMsg);
}
return res;
}
@Override
public void run(ApplicationArguments args) throws Exception {
kukaStep1.scheduleAtFixedRate(new Runnable() {
@Override
public void run() {
try {
//调度开始
Integer subArrived = waitingForTarget(Step4Plc2MesVar.SubArrivedToMes, true);
logger.info("");
logger.info("================================== 现在开始执行 过程四 任务（ 开始 ） ===================================");
if(subArrived != 1){
logger.info("NG口基板Event--- 失败"+" --- "+" MES监听 Step4Plc2MesVar.SubArrivedToMes 是否 等于 true 失败");
} else if (subArrived == 2) {
throw new Exception("MES 监听值出现异常。");
}
logger.info("NG口基板Event --- 成功 ---- MES监听到 Step4Plc2MesVar.SubArrivedToMes==true");
//一. 从plc 中获取 subId
String subId = (String) read(S7Client.S7_DDJ2,Step4Plc2MesVar.SubIdToMes);
Integer lineNum = 1;
//把基板ID字符串的空格去掉，因为plc中设置的20位，但实际基板ID就是17位，因为带空格去数据库查询 有问题的。
if(subId == null ){
logger.info("NG口基板Event--- 失败"+" --- "+" MES采集到null值，subId:"+subId);
}
subId = removeKG(subId);
logger.info("NG口基板Event --- 成功 ---- MES 从plu中 read 到基板id:"+subId);
//二. MES 业务
//=============== MES 业务 开始 =================
logger.info("================= 现在开始执行 过程四 任务 ( MES 业务 ) ( 开始 ) ==================");
//1. 从comline数据库中获取 实际pmpp
float pmppActual = service.getPMPPBySubId(subId);
//2. 匹配和计算补偿功率
float pmppCompensation = compensationPowerServiceBiz.calculCompensationPMPP(pmppActual,lineNum);
//3. 依据补偿功率，获取工艺参数，并且把这些工艺参数传给kuka
WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(pmppCompensation, lineNum);
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass()));
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc());
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc());
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp());
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp());
logger.info("NG口基板Event--- 采集到 基板ID: "+subId+", 线边号："+lineNum+"，从camline 获取到实际pmpp"+pmppActual+",计算后 补偿功率："+pmppCompensation+",dLable_Pnom: "+argByPMPP.getPowerClass() +",dLable_Voc: "+argByPMPP.getLableVoc()+",dLable_Isc: "+argByPMPP.getLableIsc()+",dLable_Vmpp: "+argByPMPP.getLableVmpp()+",dLable_Impp: "+argByPMPP.getLableImpp());
logger.info("================= 现在开始执行 过程四 任务 ( MES 业务 - 数据已经传给PLC ) ( 结束 ) ==================");
//=============== MES 业务 结束 =================
//三. 当MES完成任务后，把MesToPlc.SubArrivedFinish变量置为true，告诉plc，我操作完成了
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.SubArrivedFinish,true);
logger.info("NG口基板Event--- 基板ID: "+subId+", SubArrivedFinish，置为true 成功");
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
Integer subArrived2 = waitingForTarget(Step4Plc2MesVar.SubArrivedToMes, false);
if(subArrived2 != 1){
logger.info("NG口基板Event--- 失败"+" --- "+"MES监听 Step4Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
}else if (subArrived2 == 2) {
throw new Exception("MES 监听值出现异常。");
}
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.SubArrivedFinish,false);
logger.info("NG口基板Event--- 基板ID: "+subId+", SubArrivedFinish，置为 false 成功");
logger.info("================================== 现在开始执行 过程四 任务（ 结束 ） ===================================");
logger.info("");
}catch (Throwable e){
logger.info("NG口基板Event--- 出现异常 : {}",e.getMessage(),e);
}
}
},1,1, TimeUnit.SECONDS);
}
/**
*
* arg:
* Step4Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step4Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
//注意：即使now为null ，这里也不会抛出异常，这里很容易产生 空轮询。
if(now == null){
throw new Exception("");
}
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Throwable e){
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
res = 2;
break;
}
}
return res;
}
}

1
ym-packing/src/main/java/com/cnbm/packing/mapper/CamlineMapper.java
View File

@@ -28,6 +28,7 @@ public interface CamlineMapper {
CamlineExtendArgDTO getExtendArgFromCamline(@Param("subId") String subId);
Integer getTodayBoxNum();
Integer getTodayErrBoxNum();
CamlineSubIdDTO getSubIdByCamline(@Param("subId") String subId);

4
ym-packing/src/main/java/com/cnbm/packing/service/DynamicDataSourceService.java
View File

@@ -31,6 +31,10 @@ public class DynamicDataSourceService {
return mapper.getTodayBoxNum();
}
public Integer getTodayErrBoxNum(){
return mapper.getTodayErrBoxNum();
}
@DataSource("camline")
@Transactional
public float getPMPPBySubId(String subId){