@@ -344,6 +344,57 @@ | |||
</appender> | |||
<!-- 1线 结束 --> | |||
<!-- event4 开始 --> | |||
<appender name="EVENT4_APPENDER_LINE1" class="ch.qos.logback.core.rolling.RollingFileAppender"> | |||
<!-- 正在记录的日志文档的路径及文档名 --> | |||
<file>${logging.eventlog}/line1/event4/kuka-ngEvent-log-info.log</file> | |||
<!--日志文档输出格式--> | |||
<encoder> | |||
<pattern>%d{yyyy-MM-dd HH:mm:ss.SSS} [%thread] %-5level %logger{50} - %msg%n</pattern> | |||
<charset>UTF-8</charset> | |||
</encoder> | |||
<rollingPolicy class="ch.qos.logback.core.rolling.SizeAndTimeBasedRollingPolicy"> | |||
<!-- rollover daily --> | |||
<fileNamePattern>${logging.eventlog}/line1/kuka-ngEvent-log-info-%d{yyyy-MM-dd}.%i.log</fileNamePattern> | |||
<!-- each file should be at most 100MB, keep 60 days worth of history, but at most 20GB --> | |||
<maxFileSize>100MB</maxFileSize> | |||
<maxHistory>999</maxHistory> | |||
<totalSizeCap>200GB</totalSizeCap> | |||
</rollingPolicy> | |||
<!-- 此日志文档只记录info级别的 --> | |||
<filter class="ch.qos.logback.classic.filter.LevelFilter"> | |||
<level>info</level> | |||
<onMatch>ACCEPT</onMatch> | |||
<onMismatch>DENY</onMismatch> | |||
</filter> | |||
</appender> | |||
<appender name="EVENT4_APPENDER_LINE2" class="ch.qos.logback.core.rolling.RollingFileAppender"> | |||
<!-- 正在记录的日志文档的路径及文档名 --> | |||
<file>${logging.eventlog}/line2/event4/kuka-ngEvent-log-info.log</file> | |||
<!--日志文档输出格式--> | |||
<encoder> | |||
<pattern>%d{yyyy-MM-dd HH:mm:ss.SSS} [%thread] %-5level %logger{50} - %msg%n</pattern> | |||
<charset>UTF-8</charset> | |||
</encoder> | |||
<rollingPolicy class="ch.qos.logback.core.rolling.SizeAndTimeBasedRollingPolicy"> | |||
<!-- rollover daily --> | |||
<fileNamePattern>${logging.eventlog}/line2/kuka-ngEvent-log-info-%d{yyyy-MM-dd}.%i.log</fileNamePattern> | |||
<!-- each file should be at most 100MB, keep 60 days worth of history, but at most 20GB --> | |||
<maxFileSize>100MB</maxFileSize> | |||
<maxHistory>999</maxHistory> | |||
<totalSizeCap>200GB</totalSizeCap> | |||
</rollingPolicy> | |||
<!-- 此日志文档只记录info级别的 --> | |||
<filter class="ch.qos.logback.classic.filter.LevelFilter"> | |||
<level>info</level> | |||
<onMatch>ACCEPT</onMatch> | |||
<onMismatch>DENY</onMismatch> | |||
</filter> | |||
</appender> | |||
<!-- event4 结束 --> | |||
<!-- 2.3 level为 WARN 日志,时间滚动输出 --> | |||
<appender name="WARN_FILE" class="ch.qos.logback.core.rolling.RollingFileAppender"> | |||
<!-- 正在记录的日志文档的路径及文档名 --> | |||
@@ -567,6 +618,15 @@ | |||
</logger> | |||
<!-- LINE2 结束 --> | |||
<!-- LINE4NG 开始 --> | |||
<logger name="EVENT4NGLine1" level="INFO" additivity="false"> | |||
<appender-ref ref="EVENT4_APPENDER_LINE1" /> | |||
</logger> | |||
<logger name="EVENT4NGLine2" level="INFO" additivity="false"> | |||
<appender-ref ref="EVENT4_APPENDER_LINE2" /> | |||
</logger> | |||
<!-- LINE4NG 结束 --> | |||
<!-- LINE1 开始 --> | |||
<logger name="EVENT1Line1" level="INFO" additivity="false"> | |||
<appender-ref ref="EVENT1_APPENDER_LINE1" /> | |||
@@ -14,7 +14,6 @@ public enum Step1Plc2MesVar { | |||
SubIdToMes("SubIdToMes",PlcVar.STRING,1,DaveArea.DB,2000,2,0,20), | |||
LineNum("LineNum", PlcVar.UINT,1, DaveArea.DB,2000,24,0), | |||
; | |||
private String name; | |||
@@ -0,0 +1,90 @@ | |||
package com.cnbm.dispatch.enums.kuka.step4; | |||
import com.cnbm.s7.s7connector.api.DaveArea; | |||
import com.cnbm.s7.s7connector.type.PlcVar; | |||
/** | |||
* @Desc: "" | |||
* @Author: caixiang | |||
* @DATE: 2023/2/21 19:35 | |||
*/ | |||
public enum Step4Mes2PlcVar { | |||
SubArrivedFinish("SubArrivedFinish", PlcVar.BOOL,1, DaveArea.DB,2001,24,0), | |||
dLable_Pnom("dLable_Pnom", PlcVar.DINT,1, DaveArea.DB,2001,26,0), | |||
dLable_Voc("dLable_Voc", PlcVar.REAL,1, DaveArea.DB,2001,30,0), | |||
dLable_Isc("dLable_Isc", PlcVar.REAL,1, DaveArea.DB,2001,34,0), | |||
dLable_Vmpp("dLable_Vmpp", PlcVar.REAL,1, DaveArea.DB,2001,38,0), | |||
dLable_Impp("dLable_Vmpp", PlcVar.REAL,1, DaveArea.DB,2001,42,0), | |||
; | |||
private String name; | |||
private DaveArea area; | |||
private Integer areaNumber; | |||
private Integer byteOffset; | |||
private Integer bitOffset; | |||
private PlcVar type; | |||
//length = 1代表 非数组;;; length > 1 代表数组 ;; 注意 length这个参数 是实际plc中 数组的长度,和read操作相关 | |||
//如果是String 类型不用填length 只需要填string类型的起始位置就行了,我会自己去取数据长度(也就是说这里的length并不是string 的长度)。 | |||
private Integer length; | |||
//这个字段只是给 字符串变量 和 字符串数组 用, 这个字段是plc中设置的最大String长度 | |||
private Integer strSize; | |||
Step4Mes2PlcVar(String name, PlcVar type, Integer length, DaveArea area, Integer areaNumber, Integer byteOffset, Integer bitOffset){ | |||
this.name = name; | |||
this.type = type; | |||
this.length = length; | |||
this.area = area; | |||
this.areaNumber = areaNumber; | |||
this.byteOffset = byteOffset; | |||
this.bitOffset = bitOffset; | |||
this.strSize = 0; | |||
} | |||
Step4Mes2PlcVar(String name, PlcVar type, Integer length, DaveArea area, Integer areaNumber, Integer byteOffset, Integer bitOffset, Integer strSize){ | |||
this.name = name; | |||
this.type = type; | |||
this.length = length; | |||
this.area = area; | |||
this.areaNumber = areaNumber; | |||
this.byteOffset = byteOffset; | |||
this.bitOffset = bitOffset; | |||
this.strSize = strSize; | |||
} | |||
public Integer getStrSize() { | |||
return strSize; | |||
} | |||
public void setStrSize(Integer strSize) { | |||
this.strSize = strSize; | |||
} | |||
public String getName() { | |||
return name; | |||
} | |||
public DaveArea getArea() { | |||
return area; | |||
} | |||
public Integer getAreaNumber() { | |||
return areaNumber; | |||
} | |||
public Integer getBitOffset() { | |||
return bitOffset; | |||
} | |||
public Integer getByteOffset() { | |||
return byteOffset; | |||
} | |||
public PlcVar getType() { | |||
return type; | |||
} | |||
public Integer getLength() { | |||
return length; | |||
} | |||
} |
@@ -0,0 +1,87 @@ | |||
package com.cnbm.dispatch.enums.kuka.step4; | |||
import com.cnbm.s7.s7connector.api.DaveArea; | |||
import com.cnbm.s7.s7connector.type.PlcVar; | |||
/** | |||
* @Desc: "" | |||
* @Author: caixiang | |||
* @DATE: 2023/2/21 19:35 | |||
*/ | |||
public enum Step4Plc2MesVar { | |||
SubArrivedToMes("SubArrivedToMes", PlcVar.BOOL,1, DaveArea.DB,2001,0,0), | |||
SubIdToMes("SubIdToMes",PlcVar.STRING,1,DaveArea.DB,2001,2,0,20), | |||
; | |||
private String name; | |||
private DaveArea area; | |||
private Integer areaNumber; | |||
private Integer byteOffset; | |||
private Integer bitOffset; | |||
private PlcVar type; | |||
//length = 1代表 非数组;;; length > 1 代表数组 ;; 注意 length这个参数 是实际plc中 数组的长度,和read操作相关 | |||
//如果是String 类型不用填length 只需要填string类型的起始位置就行了,我会自己去取数据长度(也就是说这里的length并不是string 的长度)。 | |||
private Integer length; | |||
//这个字段只是给 字符串变量 和 字符串数组 用, 这个字段是plc中设置的最大String长度 | |||
private Integer strSize; | |||
Step4Plc2MesVar(String name, PlcVar type, Integer length, DaveArea area, Integer areaNumber, Integer byteOffset, Integer bitOffset){ | |||
this.name = name; | |||
this.type = type; | |||
this.length = length; | |||
this.area = area; | |||
this.areaNumber = areaNumber; | |||
this.byteOffset = byteOffset; | |||
this.bitOffset = bitOffset; | |||
this.strSize = 0; | |||
} | |||
Step4Plc2MesVar(String name, PlcVar type, Integer length, DaveArea area, Integer areaNumber, Integer byteOffset, Integer bitOffset, Integer strSize){ | |||
this.name = name; | |||
this.type = type; | |||
this.length = length; | |||
this.area = area; | |||
this.areaNumber = areaNumber; | |||
this.byteOffset = byteOffset; | |||
this.bitOffset = bitOffset; | |||
this.strSize = strSize; | |||
} | |||
public Integer getStrSize() { | |||
return strSize; | |||
} | |||
public void setStrSize(Integer strSize) { | |||
this.strSize = strSize; | |||
} | |||
public String getName() { | |||
return name; | |||
} | |||
public DaveArea getArea() { | |||
return area; | |||
} | |||
public Integer getAreaNumber() { | |||
return areaNumber; | |||
} | |||
public Integer getBitOffset() { | |||
return bitOffset; | |||
} | |||
public Integer getByteOffset() { | |||
return byteOffset; | |||
} | |||
public PlcVar getType() { | |||
return type; | |||
} | |||
public Integer getLength() { | |||
return length; | |||
} | |||
} |
@@ -261,7 +261,6 @@ public class KukaEvent1ThreadLine1 implements ApplicationRunner { | |||
CamlineExtendArgDTO extendArgFromCamline = service.getExtendArgFromCamline(subId); | |||
logger.info("标签打印Event--- 基板ID: "+subId+", 从camline获取PID16~PID22 的实测数据 成功, 数据内容:"+extendArgFromCamline.toString()); | |||
woPackagingBoxSubstrate.setLastUpdateTime(extendArgFromCamline.getLastUpdateTime()); | |||
woPackagingBoxSubstrate.setOrderName(extendArgFromCamline.getOrderName()); | |||
woPackagingBoxSubstrate.setBinclassFl1(extendArgFromCamline.getBinclassFl1()); | |||
woPackagingBoxSubstrate.setBinclassFl2(extendArgFromCamline.getBinclassFl2()); | |||
@@ -320,7 +319,6 @@ public class KukaEvent1ThreadLine1 implements ApplicationRunner { | |||
} | |||
} | |||
},1,1, TimeUnit.SECONDS); | |||
} | |||
/** | |||
@@ -152,18 +152,22 @@ public class KukaEvent2ThreadLine1 implements ApplicationRunner { | |||
String nowTime = DateUtil.format(new Date(), "yyMMdd"); | |||
todayBoxNum+=500; | |||
Format f1 = new DecimalFormat("000"); | |||
System.out.println(f1.format(todayBoxNum)); | |||
logger.info("BOXID生成Event-------现在生成boxId ,sapMaterial: "+sapMaterial+",nowTime:"+nowTime+",todayBoxNum:"+formateString(todayBoxNum)); | |||
String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum); | |||
return res; | |||
} | |||
public String getErrorBoxId(String sapMaterial){ | |||
public String getErrorBoxId(String sapMaterial){ | |||
Integer todayErrBoxNum = service.getTodayErrBoxNum()+1; | |||
String nowTime = DateUtil.format(new Date(), "yyMMdd"); | |||
String mixBoxError = "001"; | |||
String res = "444"+sapMaterial+nowTime+mixBoxError; | |||
logger.info("BOXID生成Event-------现在生成errBoxId ,sapMaterial: "+sapMaterial+",nowTime:"+nowTime); | |||
String res = "444"+sapMaterial+nowTime+mixBoxError+"01"+todayErrBoxNum; | |||
logger.info("BOXID生成Event-------现在生成errBoxId ,sapMaterial: "+sapMaterial+",nowTime:"+nowTime+",todayErrBoxNum:"+todayErrBoxNum); | |||
return res; | |||
} | |||
@@ -174,8 +178,10 @@ public class KukaEvent2ThreadLine1 implements ApplicationRunner { | |||
public static void main(String[] args) { | |||
Integer a = 102; | |||
Integer b = 1; | |||
Format f1 = new DecimalFormat("000"); | |||
System.out.println(f1.format(a)); | |||
System.out.println(f1.format(b)); | |||
} | |||
public String formateString(Integer a){ | |||
Format f1 = new DecimalFormat("000"); | |||
@@ -183,12 +189,68 @@ public class KukaEvent2ThreadLine1 implements ApplicationRunner { | |||
} | |||
//return true 出现混档了,return false 没有出现混档 | |||
// private boolean isMixLevel(String[] subIds,Integer size){ | |||
// WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIds[0]); | |||
// String correctLevel = null; | |||
// String powerLevel = null; | |||
// //如果 我们数据库没有 去camline 数据库里面取 -- 开始 | |||
// if(bySubId == null){ | |||
// logger.info("BOXID生成Event-------检查是否混箱时,发现数据库中 无subId:"+ subIds[0]+"现在从camline 系统获取这个基板相关信息"); | |||
// //todo | |||
// CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIds[0]); | |||
// logger.info("BOXID生成Event-------检查是否混箱时,发现数据库中 无subId:"+ subIds[0]+"现在从camline 系统获取这个基板相关信息是:"+subIdByCamline); | |||
// | |||
// correctLevel = subIdByCamline.getPowerLevel(); | |||
// powerLevel = subIdByCamline.getSapMaterial(); | |||
// }else { | |||
// correctLevel = bySubId.getPowerLevel(); | |||
// powerLevel = bySubId.getSapMaterial(); | |||
// } | |||
// String errMsg = "以下基板ID出现混档:"; | |||
// boolean res = false; | |||
// for(int i=0;i<size;i++){ | |||
// | |||
// if(!powerLevel.equals(correctLevel)){ | |||
// errMsg += "基板ID:"+subIds[i]+" 档位:"+powerLevel+", "; | |||
// res = true; | |||
// } | |||
// } | |||
// if(res){ | |||
// logger.error(errMsg); | |||
// } | |||
// | |||
// return res; | |||
// } | |||
private CamlineSubIdDTO getFromCamline(String subId){ | |||
return service.getSubIdByCamline(subId); | |||
} | |||
private boolean isMixLevel(String[] subIds,Integer size){ | |||
String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel(); | |||
WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIds[0]); | |||
String correctLevel = null; | |||
//如果 我们数据库没有 去camline 数据库里面取 -- 开始 | |||
if(bySubId == null){ | |||
logger.info("BOXID生成Event-------检查是否混箱时,发现数据库中 无subId:"+ subIds[0]+"现在从camline 系统获取这个基板相关信息"); | |||
//todo | |||
CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIds[0]); | |||
logger.info("BOXID生成Event-------检查是否混箱时,发现数据库中 无subId:"+ subIds[0]+"现在从camline 系统获取这个基板相关信息是:"+subIdByCamline); | |||
correctLevel = subIdByCamline.getPowerLevel(); | |||
}else { | |||
correctLevel = bySubId.getPowerLevel(); | |||
} | |||
String errMsg = "以下基板ID出现混档:"; | |||
boolean res = false; | |||
for(int i=0;i<size;i++){ | |||
String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel(); | |||
WoPackagingBoxSubstrate innerSub = substrateServiceBiz.getBySubId(subIds[i]); | |||
String powerLevel = null; | |||
if(innerSub==null){ | |||
powerLevel = getFromCamline(subIds[i]).getPowerLevel(); | |||
}else { | |||
powerLevel = innerSub.getPowerLevel(); | |||
} | |||
if(!powerLevel.equals(correctLevel)){ | |||
errMsg += "基板ID:"+subIds[i]+" 档位:"+powerLevel+", "; | |||
@@ -203,8 +265,6 @@ public class KukaEvent2ThreadLine1 implements ApplicationRunner { | |||
} | |||
@Override | |||
public void run(ApplicationArguments args) throws Exception { | |||
kukaStep2.scheduleAtFixedRate(new Runnable() { | |||
@@ -212,7 +272,6 @@ public class KukaEvent2ThreadLine1 implements ApplicationRunner { | |||
public void run() { | |||
try { | |||
//调度开始 | |||
Integer shelfIsFull = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, true); | |||
logger.info(""); | |||
@@ -251,30 +310,38 @@ public class KukaEvent2ThreadLine1 implements ApplicationRunner { | |||
//如果我们系统中找不到这块基板那么就去camline里面找 | |||
// if(bySubId == null){ | |||
// logger.info("BOXID生成Event-------数据库中 无subId:"+ subIdList[0]+"现在从camline 系统获取这个基板相关信息"); | |||
// //todo | |||
// CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIdList[0]); | |||
// logger.info("BOXID生成Event-------camline 中关于此基板信息:"+ subIdByCamline); | |||
// | |||
// bySubId = new WoPackagingBoxSubstrate(); | |||
// bySubId.setPowerLevel(subIdByCamline.getPowerLevel()); | |||
// bySubId.setSapMaterial(subIdByCamline.getSapMaterial()); | |||
// bySubId.setLineBody(1); | |||
// } | |||
if(bySubId == null){ | |||
logger.info("BOXID生成Event-------数据库中 无subId:"+ subIdList[0]+"现在从camline 系统获取这个基板相关信息"); | |||
//todo | |||
CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIdList[0]); | |||
bySubId = new WoPackagingBoxSubstrate(); | |||
bySubId.setPowerLevel(subIdByCamline.getPowerLevel()); | |||
bySubId.setSapMaterial(subIdByCamline.getSapMaterial()); | |||
bySubId.setLineBody(1); | |||
logger.info("BOXID生成Event-------数据库中 无subId:"+ subIdList[0]); | |||
throw new Exception("BOXID生成Event-------数据库中 无subId:"+ subIdList[0]); | |||
} | |||
//校验是否存在混档位情况 | |||
//校验是否存在混档位情况 -- 开始 | |||
String boxId = ""; | |||
if(isMixLevel(subIdList,listSize)){ | |||
//出现混档 | |||
logger.info("BOXID生成Event-------subIdList :"+subIdList+"出现混档"); | |||
logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"出现混档"); | |||
boxId = getErrorBoxId(bySubId.getSapMaterial()); | |||
}else { | |||
//正常情况 | |||
logger.info("BOXID生成Event-------subIdList :"+subIdList+"没有出现混档"); | |||
logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"没有出现混档"); | |||
boxId = getBoxId(bySubId.getSapMaterial()); | |||
} | |||
logger.info("BOXID生成Event-------subIdList :"+subIdList+"isMixLevel 校验结束"); | |||
logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"isMixLevel 校验结束"); | |||
//校验是否存在混档位情况 -- 结束 | |||
logger.info("BOXID生成Event-------mes 生成的boxId :"+ boxId); | |||
//2. 依次update 基板表,把boxId 赋予这些基板 | |||
@@ -0,0 +1,306 @@ | |||
package com.cnbm.dispatch.line1; | |||
import cn.hutool.core.date.DateUtil; | |||
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar; | |||
import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar; | |||
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar; | |||
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar; | |||
import com.cnbm.dispatch.enums.kuka.step4.Step4Mes2PlcVar; | |||
import com.cnbm.dispatch.enums.kuka.step4.Step4Plc2MesVar; | |||
import com.cnbm.packing.entity.WoPowerLevel; | |||
import com.cnbm.packing.service.*; | |||
import com.cnbm.s7.s7connector.enmuc.S7Client; | |||
import com.cnbm.s7.s7connector.type.PlcVar; | |||
import org.slf4j.Logger; | |||
import org.slf4j.LoggerFactory; | |||
import org.springframework.beans.factory.annotation.Autowired; | |||
import org.springframework.boot.ApplicationArguments; | |||
import org.springframework.boot.ApplicationRunner; | |||
import org.springframework.core.annotation.Order; | |||
import org.springframework.stereotype.Component; | |||
import java.text.DecimalFormat; | |||
import java.text.Format; | |||
import java.util.Date; | |||
import java.util.concurrent.Executors; | |||
import java.util.concurrent.ScheduledExecutorService; | |||
import java.util.concurrent.TimeUnit; | |||
/** | |||
* @Desc: "" | |||
* @Author: caixiang | |||
* @DATE: 2022/12/23 12:33 | |||
*/ | |||
@Component | |||
@Order(value = 1) | |||
public class KukaEvent4ThreadLine1 implements ApplicationRunner { | |||
private static final Logger logger = LoggerFactory.getLogger("EVENT4NGLine1"); | |||
@Autowired | |||
DynamicDataSourceService service; | |||
@Autowired | |||
WoPowerLevelServiceBiz levelServiceBiz; | |||
@Autowired | |||
WoCompensationPowerServiceBiz compensationPowerServiceBiz; | |||
@Autowired | |||
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz; | |||
@Autowired | |||
WoPackagingBoxServiceBiz boxServiceBiz; | |||
public KukaEvent4ThreadLine1(){ | |||
this.kukaStep1 = Executors.newScheduledThreadPool(1); | |||
} | |||
private ScheduledExecutorService kukaStep1; | |||
/** | |||
* return | |||
* 成功: 返回相应的object对象 | |||
* 失败: 返回null | |||
* */ | |||
private Object read(S7Client s7Client, Step4Plc2MesVar var) { | |||
try { | |||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType()); | |||
}catch (Throwable e){ | |||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e); | |||
return null; | |||
} | |||
} | |||
private void write(S7Client s7Client, Step4Mes2PlcVar var, Object newValue) { | |||
if(var.getType().equals(PlcVar.STRING_Array)){ | |||
String[] s = (String[])newValue; | |||
String[] ss = (String[])newValue; | |||
if(s.length > var.getLength() ){ | |||
ss = new String[var.getLength()]; | |||
for(int i=0;i< var.getLength();i++){ | |||
ss[i] = s[i]; | |||
} | |||
} | |||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss); | |||
}else { | |||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue); | |||
} | |||
} | |||
private Object read(S7Client s7Client, Step2Plc2MesVar var) { | |||
try { | |||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType()); | |||
}catch (Throwable e){ | |||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e); | |||
return null; | |||
} | |||
} | |||
private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) { | |||
if(var.getType().equals(PlcVar.STRING_Array)){ | |||
String[] s = (String[])newValue; | |||
String[] ss = (String[])newValue; | |||
if(s.length > var.getLength() ){ | |||
ss = new String[var.getLength()]; | |||
for(int i=0;i< var.getLength();i++){ | |||
ss[i] = s[i]; | |||
} | |||
} | |||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss); | |||
}else { | |||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue); | |||
} | |||
} | |||
private Object read(S7Client s7Client, Step3Plc2MesVar var) { | |||
try { | |||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType()); | |||
}catch (Throwable e){ | |||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e); | |||
return null; | |||
} | |||
} | |||
private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) { | |||
if(var.getType().equals(PlcVar.STRING_Array)){ | |||
String[] s = (String[])newValue; | |||
String[] ss = (String[])newValue; | |||
if(s.length > var.getLength() ){ | |||
ss = new String[var.getLength()]; | |||
for(int i=0;i< var.getLength();i++){ | |||
ss[i] = s[i]; | |||
} | |||
} | |||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss); | |||
}else { | |||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue); | |||
} | |||
} | |||
public String getBoxId(String sapMaterial){ | |||
Integer todayBoxNum = service.getTodayBoxNum()+1; | |||
String nowTime = DateUtil.format(new Date(), "yyMMdd"); | |||
todayBoxNum+=500; | |||
logger.info("BOXID生成Event-------现在生成boxId ,sapMaterial: "+sapMaterial+",nowTime:"+nowTime+",todayBoxNum:"+formateString(todayBoxNum)); | |||
String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum); | |||
return res; | |||
} | |||
public String getErrorBoxId(String sapMaterial){ | |||
String nowTime = DateUtil.format(new Date(), "yyMMdd"); | |||
String mixBoxError = "001"; | |||
String res = "444"+sapMaterial+nowTime+mixBoxError; | |||
logger.info("BOXID生成Event-------现在生成errBoxId ,sapMaterial: "+sapMaterial+",nowTime:"+nowTime); | |||
return res; | |||
} | |||
public String removeKG(String str){ | |||
return str.substring(0,17); | |||
} | |||
public static void main(String[] args) { | |||
Integer a = 102; | |||
Format f1 = new DecimalFormat("000"); | |||
System.out.println(f1.format(a)); | |||
} | |||
public String formateString(Integer a){ | |||
Format f1 = new DecimalFormat("000"); | |||
return f1.format(a); | |||
} | |||
//return true 出现混档了,return false 没有出现混档 | |||
private boolean isMixLevel(String[] subIds,Integer size){ | |||
String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel(); | |||
String errMsg = "以下基板ID出现混档:"; | |||
boolean res = false; | |||
for(int i=0;i<size;i++){ | |||
String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel(); | |||
if(!powerLevel.equals(correctLevel)){ | |||
errMsg += "基板ID:"+subIds[i]+" 档位:"+powerLevel+", "; | |||
res = true; | |||
} | |||
} | |||
if(res){ | |||
logger.error(errMsg); | |||
} | |||
return res; | |||
} | |||
@Override | |||
public void run(ApplicationArguments args) throws Exception { | |||
kukaStep1.scheduleAtFixedRate(new Runnable() { | |||
@Override | |||
public void run() { | |||
try { | |||
//调度开始 | |||
Integer subArrived = waitingForTarget(Step4Plc2MesVar.SubArrivedToMes, true); | |||
logger.info(""); | |||
logger.info("================================== 现在开始执行 过程四 任务( 开始 ) ==================================="); | |||
if(subArrived != 1){ | |||
logger.info("NG口基板Event--- 失败"+" --- "+" MES监听 Step4Plc2MesVar.SubArrivedToMes 是否 等于 true 失败"); | |||
} else if (subArrived == 2) { | |||
throw new Exception("MES 监听值出现异常。"); | |||
} | |||
logger.info("NG口基板Event --- 成功 ---- MES监听到 Step4Plc2MesVar.SubArrivedToMes==true"); | |||
//一. 从plc 中获取 subId | |||
String subId = (String) read(S7Client.S7_DDJ1,Step4Plc2MesVar.SubIdToMes); | |||
Integer lineNum = 1; | |||
//把基板ID字符串的空格去掉,因为plc中设置的20位,但实际基板ID就是17位,因为带空格去数据库查询 有问题的。 | |||
if(subId == null ){ | |||
logger.info("NG口基板Event--- 失败"+" --- "+" MES采集到null值,subId:"+subId); | |||
} | |||
subId = removeKG(subId); | |||
logger.info("NG口基板Event --- 成功 ---- MES 从plu中 read 到基板id:"+subId); | |||
//二. MES 业务 | |||
//=============== MES 业务 开始 ================= | |||
logger.info("================= 现在开始执行 过程四 任务 ( MES 业务 ) ( 开始 ) =================="); | |||
//1. 从comline数据库中获取 实际pmpp | |||
float pmppActual = service.getPMPPBySubId(subId); | |||
//2. 匹配和计算补偿功率 | |||
float pmppCompensation = compensationPowerServiceBiz.calculCompensationPMPP(pmppActual,lineNum); | |||
//3. 依据补偿功率,获取工艺参数,并且把这些工艺参数传给kuka | |||
WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(pmppCompensation, lineNum); | |||
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass())); | |||
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc()); | |||
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc()); | |||
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp()); | |||
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp()); | |||
logger.info("NG口基板Event--- 采集到 基板ID: "+subId+", 线边号:"+lineNum+",从camline 获取到实际pmpp"+pmppActual+",计算后 补偿功率:"+pmppCompensation+",dLable_Pnom: "+argByPMPP.getPowerClass() +",dLable_Voc: "+argByPMPP.getLableVoc()+",dLable_Isc: "+argByPMPP.getLableIsc()+",dLable_Vmpp: "+argByPMPP.getLableVmpp()+",dLable_Impp: "+argByPMPP.getLableImpp()); | |||
logger.info("================= 现在开始执行 过程四 任务 ( MES 业务 - 数据已经传给PLC ) ( 结束 ) =================="); | |||
//=============== MES 业务 结束 ================= | |||
//三. 当MES完成任务后,把MesToPlc.SubArrivedFinish变量置为true,告诉plc,我操作完成了 | |||
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.SubArrivedFinish,true); | |||
logger.info("NG口基板Event--- 基板ID: "+subId+", SubArrivedFinish,置为true 成功"); | |||
//四. mes 监控 到PlcToMes.SubArrived==false,就把MesToPlc.SubArrivedFinish置为false | |||
Integer subArrived2 = waitingForTarget(Step4Plc2MesVar.SubArrivedToMes, false); | |||
if(subArrived2 != 1){ | |||
logger.info("NG口基板Event--- 失败"+" --- "+"MES监听 Step4Plc2MesVar.SubArrivedToMes 是否 等于 1 失败"); | |||
}else if (subArrived2 == 2) { | |||
throw new Exception("MES 监听值出现异常。"); | |||
} | |||
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.SubArrivedFinish,false); | |||
logger.info("NG口基板Event--- 基板ID: "+subId+", SubArrivedFinish,置为 false 成功"); | |||
logger.info("================================== 现在开始执行 过程四 任务( 结束 ) ==================================="); | |||
logger.info(""); | |||
}catch (Throwable e){ | |||
logger.info("NG口基板Event--- 出现异常 : {}",e.getMessage(),e); | |||
} | |||
} | |||
},1,1, TimeUnit.SECONDS); | |||
} | |||
/** | |||
* | |||
* arg: | |||
* Step4Plc2MesVar 参数类型 | |||
* targetValue 目的值 | |||
* return: | |||
* 2 s7 访问异常; | |||
* 1 成功; | |||
* */ | |||
private Integer waitingForTarget(Step4Plc2MesVar var, Boolean targetValue) { | |||
Integer res = 0; | |||
while (true){ | |||
try { | |||
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var); | |||
//注意:即使now为null ,这里也不会抛出异常,这里很容易产生 空轮询。 | |||
if(now == null){ | |||
throw new Exception(""); | |||
} | |||
if(targetValue.equals(now)){ | |||
res = 1; | |||
break; | |||
} | |||
Thread.sleep(200); | |||
}catch (Throwable e){ | |||
logger.info("S7 数据采集 异常. 监听 变量 :"+var.getName()+" 为目标值:"+targetValue+"失败"); | |||
res = 2; | |||
break; | |||
} | |||
} | |||
return res; | |||
} | |||
} |
@@ -158,12 +158,22 @@ public class KukaEvent2ThreadLine2 implements ApplicationRunner { | |||
} | |||
public String getErrorBoxId(String sapMaterial){ | |||
// public String getErrorBoxId(String sapMaterial){ | |||
// | |||
// String nowTime = DateUtil.format(new Date(), "yyMMdd"); | |||
// String mixBoxError = "001"; | |||
// String res = "444"+sapMaterial+nowTime+mixBoxError +"02"; | |||
// logger.info("BOXID生成Event-------现在生成errBoxId ,sapMaterial: "+sapMaterial+",nowTime:"+nowTime); | |||
// | |||
// return res; | |||
// } | |||
public String getErrorBoxId(String sapMaterial){ | |||
Integer todayErrBoxNum = service.getTodayErrBoxNum()+1; | |||
String nowTime = DateUtil.format(new Date(), "yyMMdd"); | |||
String mixBoxError = "001"; | |||
String res = "444"+sapMaterial+nowTime+mixBoxError; | |||
logger.info("BOXID生成Event-------现在生成errBoxId ,sapMaterial: "+sapMaterial+",nowTime:"+nowTime); | |||
String res = "444"+sapMaterial+nowTime+mixBoxError+"02"+todayErrBoxNum; | |||
logger.info("BOXID生成Event-------现在生成errBoxId ,sapMaterial: "+sapMaterial+",nowTime:"+nowTime+",todayErrBoxNum:"+todayErrBoxNum); | |||
return res; | |||
} | |||
@@ -183,12 +193,57 @@ public class KukaEvent2ThreadLine2 implements ApplicationRunner { | |||
} | |||
//return true 出现混档了,return false 没有出现混档 | |||
// private boolean isMixLevel(String[] subIds,Integer size){ | |||
// String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel(); | |||
// String errMsg = "以下基板ID出现混档:"; | |||
// boolean res = false; | |||
// for(int i=0;i<size;i++){ | |||
// String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel(); | |||
// | |||
// if(!powerLevel.equals(correctLevel)){ | |||
// errMsg += "基板ID:"+subIds[i]+" 档位:"+powerLevel+", "; | |||
// res = true; | |||
// } | |||
// } | |||
// if(res){ | |||
// logger.error(errMsg); | |||
// } | |||
// | |||
// return res; | |||
// } | |||
private CamlineSubIdDTO getFromCamline(String subId){ | |||
return service.getSubIdByCamline(subId); | |||
} | |||
private boolean isMixLevel(String[] subIds,Integer size){ | |||
String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel(); | |||
WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIds[0]); | |||
String correctLevel = null; | |||
//如果 我们数据库没有 去camline 数据库里面取 -- 开始 | |||
if(bySubId == null){ | |||
logger.info("BOXID生成Event-------检查是否混箱时,发现数据库中 无subId:"+ subIds[0]+"现在从camline 系统获取这个基板相关信息"); | |||
//todo | |||
CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIds[0]); | |||
logger.info("BOXID生成Event-------检查是否混箱时,发现数据库中 无subId:"+ subIds[0]+"现在从camline 系统获取这个基板相关信息是:"+subIdByCamline); | |||
correctLevel = subIdByCamline.getPowerLevel(); | |||
}else { | |||
correctLevel = bySubId.getPowerLevel(); | |||
} | |||
String errMsg = "以下基板ID出现混档:"; | |||
boolean res = false; | |||
for(int i=0;i<size;i++){ | |||
String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel(); | |||
WoPackagingBoxSubstrate innerSub = substrateServiceBiz.getBySubId(subIds[i]); | |||
String powerLevel = null; | |||
if(innerSub==null){ | |||
powerLevel = getFromCamline(subIds[i]).getPowerLevel(); | |||
}else { | |||
powerLevel = innerSub.getPowerLevel(); | |||
} | |||
if(!powerLevel.equals(correctLevel)){ | |||
errMsg += "基板ID:"+subIds[i]+" 档位:"+powerLevel+", "; | |||
@@ -197,14 +252,13 @@ public class KukaEvent2ThreadLine2 implements ApplicationRunner { | |||
} | |||
if(res){ | |||
logger.error(errMsg); | |||
} | |||
return res; | |||
} | |||
@Override | |||
public void run(ApplicationArguments args) throws Exception { | |||
kukaStep2.scheduleAtFixedRate(new Runnable() { | |||
@@ -251,14 +305,18 @@ public class KukaEvent2ThreadLine2 implements ApplicationRunner { | |||
//如果我们系统中找不到这块基板那么就去camline里面找 | |||
// if(bySubId == null){ | |||
// logger.info("BOXID生成Event-------数据库中 无subId:"+ subIdList[0]+"现在从camline 系统获取这个基板相关信息"); | |||
// //todo | |||
// CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIdList[0]); | |||
// bySubId = new WoPackagingBoxSubstrate(); | |||
// bySubId.setPowerLevel(subIdByCamline.getPowerLevel()); | |||
// bySubId.setSapMaterial(subIdByCamline.getSapMaterial()); | |||
// bySubId.setLineBody(2); | |||
// } | |||
if(bySubId == null){ | |||
logger.info("BOXID生成Event-------数据库中 无subId:"+ subIdList[0]+"现在从camline 系统获取这个基板相关信息"); | |||
//todo | |||
CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIdList[0]); | |||
bySubId = new WoPackagingBoxSubstrate(); | |||
bySubId.setPowerLevel(subIdByCamline.getPowerLevel()); | |||
bySubId.setSapMaterial(subIdByCamline.getSapMaterial()); | |||
bySubId.setLineBody(2); | |||
logger.info("BOXID生成Event-------数据库中 无subId:"+ subIdList[0]); | |||
throw new Exception("BOXID生成Event-------数据库中 无subId:"+ subIdList[0]); | |||
} | |||
@@ -266,15 +324,15 @@ public class KukaEvent2ThreadLine2 implements ApplicationRunner { | |||
String boxId = ""; | |||
if(isMixLevel(subIdList,listSize)){ | |||
//出现混档 | |||
logger.info("BOXID生成Event-------subIdList :"+subIdList+"出现混档"); | |||
logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"出现混档"); | |||
boxId = getErrorBoxId(bySubId.getSapMaterial()); | |||
}else { | |||
//正常情况 | |||
logger.info("BOXID生成Event-------subIdList :"+subIdList+"没有出现混档"); | |||
logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"没有出现混档"); | |||
boxId = getBoxId(bySubId.getSapMaterial()); | |||
} | |||
logger.info("BOXID生成Event-------subIdList :"+subIdList+"isMixLevel 校验结束"); | |||
logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"isMixLevel 校验结束"); | |||
logger.info("BOXID生成Event-------mes 生成的boxId :"+ boxId); | |||
//2. 依次update 基板表,把boxId 赋予这些基板 | |||
@@ -0,0 +1,306 @@ | |||
package com.cnbm.dispatch.line2; | |||
import cn.hutool.core.date.DateUtil; | |||
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar; | |||
import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar; | |||
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar; | |||
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar; | |||
import com.cnbm.dispatch.enums.kuka.step4.Step4Mes2PlcVar; | |||
import com.cnbm.dispatch.enums.kuka.step4.Step4Plc2MesVar; | |||
import com.cnbm.packing.entity.WoPowerLevel; | |||
import com.cnbm.packing.service.*; | |||
import com.cnbm.s7.s7connector.enmuc.S7Client; | |||
import com.cnbm.s7.s7connector.type.PlcVar; | |||
import org.slf4j.Logger; | |||
import org.slf4j.LoggerFactory; | |||
import org.springframework.beans.factory.annotation.Autowired; | |||
import org.springframework.boot.ApplicationArguments; | |||
import org.springframework.boot.ApplicationRunner; | |||
import org.springframework.core.annotation.Order; | |||
import org.springframework.stereotype.Component; | |||
import java.text.DecimalFormat; | |||
import java.text.Format; | |||
import java.util.Date; | |||
import java.util.concurrent.Executors; | |||
import java.util.concurrent.ScheduledExecutorService; | |||
import java.util.concurrent.TimeUnit; | |||
/** | |||
* @Desc: "" | |||
* @Author: caixiang | |||
* @DATE: 2022/12/23 12:33 | |||
*/ | |||
@Component | |||
@Order(value = 1) | |||
public class KukaEvent4ThreadLine2 implements ApplicationRunner { | |||
private static final Logger logger = LoggerFactory.getLogger("EVENT4NGLine2"); | |||
@Autowired | |||
DynamicDataSourceService service; | |||
@Autowired | |||
WoPowerLevelServiceBiz levelServiceBiz; | |||
@Autowired | |||
WoCompensationPowerServiceBiz compensationPowerServiceBiz; | |||
@Autowired | |||
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz; | |||
@Autowired | |||
WoPackagingBoxServiceBiz boxServiceBiz; | |||
public KukaEvent4ThreadLine2(){ | |||
this.kukaStep1 = Executors.newScheduledThreadPool(1); | |||
} | |||
private ScheduledExecutorService kukaStep1; | |||
/** | |||
* return | |||
* 成功: 返回相应的object对象 | |||
* 失败: 返回null | |||
* */ | |||
private Object read(S7Client s7Client, Step4Plc2MesVar var) { | |||
try { | |||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType()); | |||
}catch (Throwable e){ | |||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e); | |||
return null; | |||
} | |||
} | |||
private void write(S7Client s7Client, Step4Mes2PlcVar var, Object newValue) { | |||
if(var.getType().equals(PlcVar.STRING_Array)){ | |||
String[] s = (String[])newValue; | |||
String[] ss = (String[])newValue; | |||
if(s.length > var.getLength() ){ | |||
ss = new String[var.getLength()]; | |||
for(int i=0;i< var.getLength();i++){ | |||
ss[i] = s[i]; | |||
} | |||
} | |||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss); | |||
}else { | |||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue); | |||
} | |||
} | |||
private Object read(S7Client s7Client, Step2Plc2MesVar var) { | |||
try { | |||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType()); | |||
}catch (Throwable e){ | |||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e); | |||
return null; | |||
} | |||
} | |||
private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) { | |||
if(var.getType().equals(PlcVar.STRING_Array)){ | |||
String[] s = (String[])newValue; | |||
String[] ss = (String[])newValue; | |||
if(s.length > var.getLength() ){ | |||
ss = new String[var.getLength()]; | |||
for(int i=0;i< var.getLength();i++){ | |||
ss[i] = s[i]; | |||
} | |||
} | |||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss); | |||
}else { | |||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue); | |||
} | |||
} | |||
private Object read(S7Client s7Client, Step3Plc2MesVar var) { | |||
try { | |||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType()); | |||
}catch (Throwable e){ | |||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e); | |||
return null; | |||
} | |||
} | |||
private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) { | |||
if(var.getType().equals(PlcVar.STRING_Array)){ | |||
String[] s = (String[])newValue; | |||
String[] ss = (String[])newValue; | |||
if(s.length > var.getLength() ){ | |||
ss = new String[var.getLength()]; | |||
for(int i=0;i< var.getLength();i++){ | |||
ss[i] = s[i]; | |||
} | |||
} | |||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss); | |||
}else { | |||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue); | |||
} | |||
} | |||
public String getBoxId(String sapMaterial){ | |||
Integer todayBoxNum = service.getTodayBoxNum()+1; | |||
String nowTime = DateUtil.format(new Date(), "yyMMdd"); | |||
todayBoxNum+=500; | |||
logger.info("BOXID生成Event-------现在生成boxId ,sapMaterial: "+sapMaterial+",nowTime:"+nowTime+",todayBoxNum:"+formateString(todayBoxNum)); | |||
String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum); | |||
return res; | |||
} | |||
public String getErrorBoxId(String sapMaterial){ | |||
String nowTime = DateUtil.format(new Date(), "yyMMdd"); | |||
String mixBoxError = "001"; | |||
String res = "444"+sapMaterial+nowTime+mixBoxError; | |||
logger.info("BOXID生成Event-------现在生成errBoxId ,sapMaterial: "+sapMaterial+",nowTime:"+nowTime); | |||
return res; | |||
} | |||
public String removeKG(String str){ | |||
return str.substring(0,17); | |||
} | |||
public static void main(String[] args) { | |||
Integer a = 102; | |||
Format f1 = new DecimalFormat("000"); | |||
System.out.println(f1.format(a)); | |||
} | |||
public String formateString(Integer a){ | |||
Format f1 = new DecimalFormat("000"); | |||
return f1.format(a); | |||
} | |||
//return true 出现混档了,return false 没有出现混档 | |||
private boolean isMixLevel(String[] subIds,Integer size){ | |||
String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel(); | |||
String errMsg = "以下基板ID出现混档:"; | |||
boolean res = false; | |||
for(int i=0;i<size;i++){ | |||
String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel(); | |||
if(!powerLevel.equals(correctLevel)){ | |||
errMsg += "基板ID:"+subIds[i]+" 档位:"+powerLevel+", "; | |||
res = true; | |||
} | |||
} | |||
if(res){ | |||
logger.error(errMsg); | |||
} | |||
return res; | |||
} | |||
@Override | |||
public void run(ApplicationArguments args) throws Exception { | |||
kukaStep1.scheduleAtFixedRate(new Runnable() { | |||
@Override | |||
public void run() { | |||
try { | |||
//调度开始 | |||
Integer subArrived = waitingForTarget(Step4Plc2MesVar.SubArrivedToMes, true); | |||
logger.info(""); | |||
logger.info("================================== 现在开始执行 过程四 任务( 开始 ) ==================================="); | |||
if(subArrived != 1){ | |||
logger.info("NG口基板Event--- 失败"+" --- "+" MES监听 Step4Plc2MesVar.SubArrivedToMes 是否 等于 true 失败"); | |||
} else if (subArrived == 2) { | |||
throw new Exception("MES 监听值出现异常。"); | |||
} | |||
logger.info("NG口基板Event --- 成功 ---- MES监听到 Step4Plc2MesVar.SubArrivedToMes==true"); | |||
//一. 从plc 中获取 subId | |||
String subId = (String) read(S7Client.S7_DDJ2,Step4Plc2MesVar.SubIdToMes); | |||
Integer lineNum = 1; | |||
//把基板ID字符串的空格去掉,因为plc中设置的20位,但实际基板ID就是17位,因为带空格去数据库查询 有问题的。 | |||
if(subId == null ){ | |||
logger.info("NG口基板Event--- 失败"+" --- "+" MES采集到null值,subId:"+subId); | |||
} | |||
subId = removeKG(subId); | |||
logger.info("NG口基板Event --- 成功 ---- MES 从plu中 read 到基板id:"+subId); | |||
//二. MES 业务 | |||
//=============== MES 业务 开始 ================= | |||
logger.info("================= 现在开始执行 过程四 任务 ( MES 业务 ) ( 开始 ) =================="); | |||
//1. 从comline数据库中获取 实际pmpp | |||
float pmppActual = service.getPMPPBySubId(subId); | |||
//2. 匹配和计算补偿功率 | |||
float pmppCompensation = compensationPowerServiceBiz.calculCompensationPMPP(pmppActual,lineNum); | |||
//3. 依据补偿功率,获取工艺参数,并且把这些工艺参数传给kuka | |||
WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(pmppCompensation, lineNum); | |||
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass())); | |||
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc()); | |||
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc()); | |||
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp()); | |||
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp()); | |||
logger.info("NG口基板Event--- 采集到 基板ID: "+subId+", 线边号:"+lineNum+",从camline 获取到实际pmpp"+pmppActual+",计算后 补偿功率:"+pmppCompensation+",dLable_Pnom: "+argByPMPP.getPowerClass() +",dLable_Voc: "+argByPMPP.getLableVoc()+",dLable_Isc: "+argByPMPP.getLableIsc()+",dLable_Vmpp: "+argByPMPP.getLableVmpp()+",dLable_Impp: "+argByPMPP.getLableImpp()); | |||
logger.info("================= 现在开始执行 过程四 任务 ( MES 业务 - 数据已经传给PLC ) ( 结束 ) =================="); | |||
//=============== MES 业务 结束 ================= | |||
//三. 当MES完成任务后,把MesToPlc.SubArrivedFinish变量置为true,告诉plc,我操作完成了 | |||
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.SubArrivedFinish,true); | |||
logger.info("NG口基板Event--- 基板ID: "+subId+", SubArrivedFinish,置为true 成功"); | |||
//四. mes 监控 到PlcToMes.SubArrived==false,就把MesToPlc.SubArrivedFinish置为false | |||
Integer subArrived2 = waitingForTarget(Step4Plc2MesVar.SubArrivedToMes, false); | |||
if(subArrived2 != 1){ | |||
logger.info("NG口基板Event--- 失败"+" --- "+"MES监听 Step4Plc2MesVar.SubArrivedToMes 是否 等于 1 失败"); | |||
}else if (subArrived2 == 2) { | |||
throw new Exception("MES 监听值出现异常。"); | |||
} | |||
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.SubArrivedFinish,false); | |||
logger.info("NG口基板Event--- 基板ID: "+subId+", SubArrivedFinish,置为 false 成功"); | |||
logger.info("================================== 现在开始执行 过程四 任务( 结束 ) ==================================="); | |||
logger.info(""); | |||
}catch (Throwable e){ | |||
logger.info("NG口基板Event--- 出现异常 : {}",e.getMessage(),e); | |||
} | |||
} | |||
},1,1, TimeUnit.SECONDS); | |||
} | |||
/** | |||
* | |||
* arg: | |||
* Step4Plc2MesVar 参数类型 | |||
* targetValue 目的值 | |||
* return: | |||
* 2 s7 访问异常; | |||
* 1 成功; | |||
* */ | |||
private Integer waitingForTarget(Step4Plc2MesVar var, Boolean targetValue) { | |||
Integer res = 0; | |||
while (true){ | |||
try { | |||
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var); | |||
//注意:即使now为null ,这里也不会抛出异常,这里很容易产生 空轮询。 | |||
if(now == null){ | |||
throw new Exception(""); | |||
} | |||
if(targetValue.equals(now)){ | |||
res = 1; | |||
break; | |||
} | |||
Thread.sleep(200); | |||
}catch (Throwable e){ | |||
logger.info("S7 数据采集 异常. 监听 变量 :"+var.getName()+" 为目标值:"+targetValue+"失败"); | |||
res = 2; | |||
break; | |||
} | |||
} | |||
return res; | |||
} | |||
} |
@@ -28,6 +28,7 @@ public interface CamlineMapper { | |||
CamlineExtendArgDTO getExtendArgFromCamline(@Param("subId") String subId); | |||
Integer getTodayBoxNum(); | |||
Integer getTodayErrBoxNum(); | |||
CamlineSubIdDTO getSubIdByCamline(@Param("subId") String subId); | |||
@@ -31,6 +31,10 @@ public class DynamicDataSourceService { | |||
return mapper.getTodayBoxNum(); | |||
} | |||
public Integer getTodayErrBoxNum(){ | |||
return mapper.getTodayErrBoxNum(); | |||
} | |||
@DataSource("camline") | |||
@Transactional | |||
public float getPMPPBySubId(String subId){ | |||
@@ -195,5 +195,17 @@ | |||
twpb.model = 2 | |||
</select> | |||
<select id="getTodayErrBoxNum" resultType="java.lang.Integer"> | |||
select count(1) | |||
from t_wo_packaging_box twpb | |||
where | |||
twpb.CREATE_TIME BETWEEN DATE_FORMAT(NOW(),'%Y-%m-%d 00:00:00') AND DATE_FORMAT(NOW(),'%Y-%m-%d 23:59:59') | |||
and | |||
twpb.model = 2 | |||
and twpb.BOX_NO like '444%' | |||
</select> | |||
</mapper> |
@@ -6,7 +6,7 @@ | |||
<id column="actl_pmpp_low" property="actlPmppLow" /> | |||
<id column="actl_pmpp_high" property="actlPmppHigh" /> | |||
<id column="formula" property="formula" /> | |||
<id column="line_body" property="lineBody" /> | |||
<id column="line_body" prope】/rty="lineBody" /> | |||
<id column="coefficient_a" property="coefficientA" /> | |||
<id column="coefficient_b" property="coefficientB" /> | |||
<id column="remark" property="remark" /> | |||
@@ -43,7 +43,7 @@ | |||
<if test="param.pmpp != null"> | |||
and twcp.actl_pmpp_high <![CDATA[ > ]]> #{param.pmpp} and twcp.actl_pmpp_low <![CDATA[ <= ]]> #{param.pmpp} | |||
</if> | |||
limit 1 | |||
</select> | |||
</mapper> |
@@ -40,6 +40,7 @@ | |||
<if test="param.pmpp != null"> | |||
and twpl.pmpp_high <![CDATA[ > ]]> #{param.pmpp} and twpl.pmpp_low <![CDATA[ <= ]]> #{param.pmpp} | |||
</if> | |||
limit 1 | |||
</select> | |||
</mapper> |
@@ -30,7 +30,7 @@ public enum S7Client { | |||
//1线 | |||
//S7_DDJ1("10.10.3.152",0,1,2), | |||
S7_DDJ1("10.10.3.152",0,1,2), | |||
S7_DDJ1("10.10.3.154",0,1,2), | |||
//2线 | |||
S7_DDJ2("10.10.3.158",0,1,2), | |||