423 lines
17 KiB
Java
423 lines
17 KiB
Java
package com.cnbm.dispatch.line1;
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import cn.hutool.core.date.DateUtil;
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import com.cnbm.dispatch.enums.kuka.step1.Step1Mes2PlcVar;
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import com.cnbm.dispatch.enums.kuka.step1.Step1Plc2MesVar;
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import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
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import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
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import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
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import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
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import com.cnbm.packing.dto.CamlineSubIdDTO;
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import com.cnbm.packing.entity.WoPackagingBox;
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import com.cnbm.packing.entity.WoPackagingBoxSubstrate;
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import com.cnbm.packing.service.*;
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import com.cnbm.s7.s7connector.enmuc.S7Client;
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import com.cnbm.s7.s7connector.type.PlcVar;
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import org.slf4j.Logger;
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import org.slf4j.LoggerFactory;
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import org.springframework.beans.factory.annotation.Autowired;
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import org.springframework.boot.ApplicationArguments;
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import org.springframework.boot.ApplicationRunner;
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import org.springframework.core.annotation.Order;
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import org.springframework.stereotype.Component;
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import java.text.DecimalFormat;
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import java.text.Format;
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import java.time.LocalDateTime;
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import java.util.Arrays;
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import java.util.Date;
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import java.util.concurrent.Executors;
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import java.util.concurrent.ScheduledExecutorService;
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import java.util.concurrent.TimeUnit;
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/**
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* @Desc: ""
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* @Author: caixiang
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* @DATE: 2022/12/23 12:33
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*/
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@Component
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@Order(value = 1)
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public class KukaEvent2ThreadLine1 implements ApplicationRunner {
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private static final Logger logger = LoggerFactory.getLogger("EVENT2Line1");
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@Autowired
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DynamicDataSourceService service;
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@Autowired
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WoPowerLevelServiceBiz levelServiceBiz;
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@Autowired
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WoCompensationPowerServiceBiz compensationPowerServiceBiz;
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@Autowired
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WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
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@Autowired
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WoPackagingBoxServiceBiz boxServiceBiz;
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public KukaEvent2ThreadLine1(){
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this.kukaStep2 = Executors.newScheduledThreadPool(1);
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}
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private ScheduledExecutorService kukaStep2;
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/**
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* return
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* 成功： 返回相应的object对象
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* 失败： 返回null
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* */
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private Object read(S7Client s7Client,Step1Plc2MesVar var) {
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try {
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return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
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}catch (Throwable e){
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logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
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return null;
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}
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}
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private void write(S7Client s7Client, Step1Mes2PlcVar var, Object newValue) {
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if(var.getType().equals(PlcVar.STRING_Array)){
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String[] s = (String[])newValue;
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String[] ss = (String[])newValue;
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if(s.length > var.getLength() ){
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ss = new String[var.getLength()];
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for(int i=0;i< var.getLength();i++){
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ss[i] = s[i];
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}
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}
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s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
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}else {
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s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
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}
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}
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private Object read(S7Client s7Client, Step2Plc2MesVar var) {
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try {
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return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
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}catch (Throwable e){
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logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
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return null;
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}
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}
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private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
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if(var.getType().equals(PlcVar.STRING_Array)){
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String[] s = (String[])newValue;
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String[] ss = (String[])newValue;
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if(s.length > var.getLength() ){
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ss = new String[var.getLength()];
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for(int i=0;i< var.getLength();i++){
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ss[i] = s[i];
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}
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}
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s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
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}else {
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s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
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}
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}
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private Object read(S7Client s7Client, Step3Plc2MesVar var) {
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try {
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return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
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}catch (Throwable e){
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logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
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return null;
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}
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}
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private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
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if(var.getType().equals(PlcVar.STRING_Array)){
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String[] s = (String[])newValue;
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String[] ss = (String[])newValue;
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if(s.length > var.getLength() ){
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ss = new String[var.getLength()];
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for(int i=0;i< var.getLength();i++){
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ss[i] = s[i];
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}
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}
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s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
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}else {
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s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
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}
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}
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public String getBoxId(String sapMaterial){
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Integer todayBoxNum = service.getTodayBoxNum()+1;
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String nowTime = DateUtil.format(new Date(), "yyMMdd");
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todayBoxNum+=500;
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logger.info("BOXID生成Event-------现在生成boxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+"，todayBoxNum:"+formateString(todayBoxNum));
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String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
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return res;
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}
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public String getErrorBoxId(String sapMaterial){
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String nowTime = DateUtil.format(new Date(), "yyMMdd");
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String mixBoxError = "001";
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String res = "444"+sapMaterial+nowTime+mixBoxError;
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logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime);
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return res;
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}
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public String removeKG(String str){
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return str.substring(0,17);
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}
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public static void main(String[] args) {
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Integer a = 102;
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Format f1 = new DecimalFormat("000");
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System.out.println(f1.format(a));
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}
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public String formateString(Integer a){
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Format f1 = new DecimalFormat("000");
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return f1.format(a);
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}
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//return true 出现混档了，return false 没有出现混档
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private boolean isMixLevel(String[] subIds,Integer size){
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String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
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String errMsg = "以下基板ID出现混档：";
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boolean res = false;
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for(int i=0;i<size;i++){
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String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
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if(!powerLevel.equals(correctLevel)){
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errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
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res = true;
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}
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}
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if(res){
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logger.error(errMsg);
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}
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return res;
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}
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@Override
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public void run(ApplicationArguments args) throws Exception {
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kukaStep2.scheduleAtFixedRate(new Runnable() {
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@Override
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public void run() {
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try {
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//调度开始
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Integer shelfIsFull = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, true);
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logger.info("");
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logger.info("================================== 现在开始执行 过程二 任务（ 开始 ） ===================================");
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if(shelfIsFull != 1){
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logger.info("BOXID生成Event-------失败"+" --- "+"MES监听 Step2Plc2MesVar.ShelfIsFull 是否 等于 1 失败");
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}else if(shelfIsFull == 2){
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throw new Exception("MES 监听值出现异常。");
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}
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//一. 从plc 中获取 subIdList 和 lineNum
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String[] subIdList = (String[])read(S7Client.S7_DDJ1,Step2Plc2MesVar.SubIdList);
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Integer listSize = (Integer)read(S7Client.S7_DDJ1,Step2Plc2MesVar.PackageNumberSet)-1;
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//二. MES 业务
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//=============== MES 业务 开始 =================
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//1.MES 生成BoxId
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if(subIdList.length<=0){
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logger.info("BOXID生成Event-------失败"+" --- "+"从plc里面获取到的基板列表 为空");
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throw new Exception("BOXID生成Event失败-------kuka机械手 取到了空箱");
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}
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if(listSize == null){
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logger.info("BOXID生成Event-------失败"+" --- "+"从plc里面获取到的listSize 为null");
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throw new Exception("BOXID生成Event失败-------listSize 为null");
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}
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//真实的基板ID 就是17位的，plc读取过来，有空格，要把后面3位空格去掉就行了。
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for(int i=0;i<subIdList.length;i++){
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subIdList[i] = removeKG(subIdList[i]);
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}
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logger.info("BOXID生成Event-------获取到基板列表："+ Arrays.toString(subIdList)+",基板数量:"+listSize);
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WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIdList[0]);
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logger.info("BOXID生成Event-------依据subId"+subIdList[0]+"去qgs数据库 查询数据,数据内容："+bySubId);
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//如果我们系统中找不到这块基板那么就去camline里面找
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if(bySubId == null){
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logger.info("BOXID生成Event-------数据库中 无subId："+ subIdList[0]+"现在从camline 系统获取这个基板相关信息");
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//todo
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CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIdList[0]);
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bySubId = new WoPackagingBoxSubstrate();
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bySubId.setPowerLevel(subIdByCamline.getPowerLevel());
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bySubId.setSapMaterial(subIdByCamline.getSapMaterial());
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bySubId.setLineBody(1);
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}
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//校验是否存在混档位情况
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String boxId = "";
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if(isMixLevel(subIdList,listSize)){
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//出现混档
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logger.info("BOXID生成Event-------subIdList :"+subIdList+"出现混档");
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boxId = getErrorBoxId(bySubId.getSapMaterial());
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}else {
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//正常情况
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logger.info("BOXID生成Event-------subIdList :"+subIdList+"没有出现混档");
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boxId = getBoxId(bySubId.getSapMaterial());
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}
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logger.info("BOXID生成Event-------subIdList :"+subIdList+"isMixLevel 校验结束");
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logger.info("BOXID生成Event-------mes 生成的boxId :"+ boxId);
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//2. 依次update 基板表，把boxId 赋予这些基板
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for(int i=0;i<listSize;i++){
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substrateServiceBiz.updatePackagingBoxIdAndSlotByWoSubstrateId(boxId,(i+1),subIdList[i]);
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}
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//3.去camline数据库 查询此基板ID 对应的订单
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String orderNameBySubId = service.getOrderNameBySubId(subIdList[0]);
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//4. box信息录入到box表
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WoPackagingBox woPackagingBox = new WoPackagingBox();
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woPackagingBox.setBoxNo(boxId);
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woPackagingBox.setSubstrateQuantity(listSize);
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woPackagingBox.setPackagingTime(LocalDateTime.now());
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woPackagingBox.setPowerLevel(bySubId.getPowerLevel());
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woPackagingBox.setLineBody(bySubId.getLineBody());
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woPackagingBox.setSapMaterial(bySubId.getSapMaterial());
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woPackagingBox.setOrderNum(orderNameBySubId);
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//1-手动模式，2-自动模式
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woPackagingBox.setModel(2);
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woPackagingBox.setCreateTime(LocalDateTime.now());
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woPackagingBox.setPackagingTime(LocalDateTime.now());
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boxServiceBiz.insert(woPackagingBox);
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logger.info("BOXID生成Event-------boxId :"+ boxId+"写入数据库成功");
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//=============== MES 业务 结束 =================
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//三. 把生成的BoxId 告诉kuka
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write(S7Client.S7_DDJ1,Step2Mes2PlcVar.BoxId,boxId);
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logger.info("BOXID生成Event-------boxId :"+ boxId+"传给PLC 成功");
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//四. 当MES完成任务后，把MesToPlc.ShelfIsFullFinish变量置为true，告诉plc，我操作完成了
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write(S7Client.S7_DDJ1,Step2Mes2PlcVar.ShelfIsFullFinish,true);
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logger.info("BOXID生成Event-------boxId :"+ boxId+"ShelfIsFullFinish 置为true 成功");
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//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
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Integer subArrived2 = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, false);
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if(subArrived2 != 1){
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logger.info("BOXID生成Event-------失败"+" --- "+"步骤1. MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
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}else if(subArrived2 == 2){
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throw new Exception("MES 监听值出现异常。");
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}
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write(S7Client.S7_DDJ1,Step2Mes2PlcVar.ShelfIsFullFinish,false);
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logger.info("BOXID生成Event-------boxId :"+ boxId+"ShelfIsFullFinish 置为false 成功,Event2 成功结束");
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logger.info("================================== 现在开始执行 过程二 任务（ 结束 ） ===================================");
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logger.info("");
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}catch (Throwable e){
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// logger.info("BOXID生成Event------- 出现异常:" + e.toString());
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logger.info("BOXID生成Event--- 出现异常 : {}",e.getMessage(),e);
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}
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}
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},1,1, TimeUnit.SECONDS);
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}
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/**
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*
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* arg:
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* Step1Plc2MesVar 参数类型
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* targetValue 目的值
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* return:
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* 2 s7 访问异常;
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* 1 成功;
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* */
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private Integer waitingForTarget(Step1Plc2MesVar var, Boolean targetValue) {
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Integer res = 0;
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while (true){
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try {
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Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
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//注意：即使now为null ，这里也不会抛出异常，这里很容易产生 空轮询。
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if(now == null){
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throw new Exception("");
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}
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if(targetValue.equals(now)){
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res = 1;
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break;
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}
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Thread.sleep(200);
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}catch (Throwable e){
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logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
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res = 2;
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break;
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}
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}
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return res;
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}
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/**
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*
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* arg:
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* Step2Plc2MesVar 参数类型
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* targetValue 目的值
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* return:
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* 2 s7 访问异常;
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* 1 成功;
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* */
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private Integer waitingForTarget(Step2Plc2MesVar var, Boolean targetValue) {
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Integer res = 0;
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while (true){
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try {
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Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
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if(now == null){
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throw new Exception("");
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}
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if(targetValue.equals(now)){
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res = 1;
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break;
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}
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Thread.sleep(200);
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}catch (Throwable e){
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logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
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res = 2;
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break;
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}
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}
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return res;
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}
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/**
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*
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* arg:
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* Step3Plc2MesVar 参数类型
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* targetValue 目的值
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* return:
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* 2 s7 访问异常;
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* 1 成功;
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* */
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private Integer waitingForTarget(Step3Plc2MesVar var, Boolean targetValue) {
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Integer res = 0;
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while (true){
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try {
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Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
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if(now == null){
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throw new Exception("");
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}
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if(targetValue.equals(now)){
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res = 1;
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break;
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}
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Thread.sleep(200);
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}catch (Throwable e){
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logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
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res = 2;
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break;
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}
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}
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return res;
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}
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} |