306 lines
13 KiB
Java
306 lines
13 KiB
Java
package com.cnbm.dispatch.line2;
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import cn.hutool.core.date.DateUtil;
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import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
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import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
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import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
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import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
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import com.cnbm.dispatch.enums.kuka.step4.Step4Mes2PlcVar;
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import com.cnbm.dispatch.enums.kuka.step4.Step4Plc2MesVar;
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import com.cnbm.packing.entity.WoPowerLevel;
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import com.cnbm.packing.service.*;
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import com.cnbm.s7.s7connector.enmuc.S7Client;
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import com.cnbm.s7.s7connector.type.PlcVar;
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import org.slf4j.Logger;
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import org.slf4j.LoggerFactory;
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import org.springframework.beans.factory.annotation.Autowired;
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import org.springframework.boot.ApplicationArguments;
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import org.springframework.boot.ApplicationRunner;
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import org.springframework.core.annotation.Order;
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import org.springframework.stereotype.Component;
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import java.text.DecimalFormat;
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import java.text.Format;
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import java.util.Date;
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import java.util.concurrent.Executors;
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import java.util.concurrent.ScheduledExecutorService;
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import java.util.concurrent.TimeUnit;
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/**
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* @Desc: ""
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* @Author: caixiang
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* @DATE: 2022/12/23 12:33
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*/
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@Component
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@Order(value = 1)
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public class KukaEvent4ThreadLine2 implements ApplicationRunner {
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private static final Logger logger = LoggerFactory.getLogger("EVENT4NGLine2");
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@Autowired
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DynamicDataSourceService service;
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@Autowired
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WoPowerLevelServiceBiz levelServiceBiz;
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@Autowired
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WoCompensationPowerServiceBiz compensationPowerServiceBiz;
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@Autowired
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WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
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@Autowired
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WoPackagingBoxServiceBiz boxServiceBiz;
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public KukaEvent4ThreadLine2(){
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this.kukaStep1 = Executors.newScheduledThreadPool(1);
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}
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private ScheduledExecutorService kukaStep1;
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/**
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* return
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* 成功： 返回相应的object对象
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* 失败： 返回null
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* */
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private Object read(S7Client s7Client, Step4Plc2MesVar var) {
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try {
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return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
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}catch (Throwable e){
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logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
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return null;
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}
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}
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private void write(S7Client s7Client, Step4Mes2PlcVar var, Object newValue) {
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if(var.getType().equals(PlcVar.STRING_Array)){
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String[] s = (String[])newValue;
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String[] ss = (String[])newValue;
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if(s.length > var.getLength() ){
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ss = new String[var.getLength()];
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for(int i=0;i< var.getLength();i++){
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ss[i] = s[i];
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}
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}
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s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
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}else {
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s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
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}
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}
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private Object read(S7Client s7Client, Step2Plc2MesVar var) {
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try {
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return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
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}catch (Throwable e){
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logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
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return null;
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}
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}
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private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
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if(var.getType().equals(PlcVar.STRING_Array)){
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String[] s = (String[])newValue;
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String[] ss = (String[])newValue;
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if(s.length > var.getLength() ){
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ss = new String[var.getLength()];
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for(int i=0;i< var.getLength();i++){
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ss[i] = s[i];
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}
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}
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s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
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}else {
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s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
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}
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}
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private Object read(S7Client s7Client, Step3Plc2MesVar var) {
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try {
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return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
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}catch (Throwable e){
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logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
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return null;
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}
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}
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private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
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if(var.getType().equals(PlcVar.STRING_Array)){
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String[] s = (String[])newValue;
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String[] ss = (String[])newValue;
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if(s.length > var.getLength() ){
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ss = new String[var.getLength()];
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for(int i=0;i< var.getLength();i++){
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ss[i] = s[i];
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}
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}
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s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
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}else {
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s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
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}
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}
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public String getBoxId(String sapMaterial){
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Integer todayBoxNum = service.getTodayBoxNum()+1;
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String nowTime = DateUtil.format(new Date(), "yyMMdd");
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todayBoxNum+=500;
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logger.info("BOXID生成Event-------现在生成boxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+"，todayBoxNum:"+formateString(todayBoxNum));
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String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
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return res;
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}
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public String getErrorBoxId(String sapMaterial){
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String nowTime = DateUtil.format(new Date(), "yyMMdd");
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String mixBoxError = "001";
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String res = "444"+sapMaterial+nowTime+mixBoxError;
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logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime);
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return res;
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}
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public String removeKG(String str){
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return str.substring(0,17);
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}
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public static void main(String[] args) {
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Integer a = 102;
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Format f1 = new DecimalFormat("000");
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System.out.println(f1.format(a));
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}
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public String formateString(Integer a){
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Format f1 = new DecimalFormat("000");
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return f1.format(a);
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}
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//return true 出现混档了，return false 没有出现混档
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private boolean isMixLevel(String[] subIds,Integer size){
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String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
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String errMsg = "以下基板ID出现混档：";
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boolean res = false;
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for(int i=0;i<size;i++){
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String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
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if(!powerLevel.equals(correctLevel)){
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errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
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res = true;
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}
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}
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if(res){
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logger.error(errMsg);
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}
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return res;
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}
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@Override
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public void run(ApplicationArguments args) throws Exception {
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kukaStep1.scheduleAtFixedRate(new Runnable() {
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@Override
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public void run() {
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try {
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//调度开始
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Integer subArrived = waitingForTarget(Step4Plc2MesVar.SubArrivedToMes, true);
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logger.info("");
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logger.info("================================== 现在开始执行 过程四 任务（ 开始 ） ===================================");
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if(subArrived != 1){
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logger.info("NG口基板Event--- 失败"+" --- "+" MES监听 Step4Plc2MesVar.SubArrivedToMes 是否 等于 true 失败");
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} else if (subArrived == 2) {
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throw new Exception("MES 监听值出现异常。");
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}
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logger.info("NG口基板Event --- 成功 ---- MES监听到 Step4Plc2MesVar.SubArrivedToMes==true");
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//一. 从plc 中获取 subId
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String subId = (String) read(S7Client.S7_DDJ2,Step4Plc2MesVar.SubIdToMes);
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Integer lineNum = 1;
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//把基板ID字符串的空格去掉，因为plc中设置的20位，但实际基板ID就是17位，因为带空格去数据库查询 有问题的。
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if(subId == null ){
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logger.info("NG口基板Event--- 失败"+" --- "+" MES采集到null值，subId:"+subId);
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}
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subId = removeKG(subId);
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logger.info("NG口基板Event --- 成功 ---- MES 从plu中 read 到基板id:"+subId);
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//二. MES 业务
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//=============== MES 业务 开始 =================
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logger.info("================= 现在开始执行 过程四 任务 ( MES 业务 ) ( 开始 ) ==================");
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//1. 从comline数据库中获取 实际pmpp
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float pmppActual = service.getPMPPBySubId(subId);
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//2. 匹配和计算补偿功率
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float pmppCompensation = compensationPowerServiceBiz.calculCompensationPMPP(pmppActual,lineNum);
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//3. 依据补偿功率，获取工艺参数，并且把这些工艺参数传给kuka
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WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(pmppCompensation, lineNum);
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write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass()));
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write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc());
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write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc());
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write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp());
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write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp());
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logger.info("NG口基板Event--- 采集到 基板ID: "+subId+", 线边号："+lineNum+"，从camline 获取到实际pmpp"+pmppActual+",计算后 补偿功率："+pmppCompensation+",dLable_Pnom: "+argByPMPP.getPowerClass() +",dLable_Voc: "+argByPMPP.getLableVoc()+",dLable_Isc: "+argByPMPP.getLableIsc()+",dLable_Vmpp: "+argByPMPP.getLableVmpp()+",dLable_Impp: "+argByPMPP.getLableImpp());
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logger.info("================= 现在开始执行 过程四 任务 ( MES 业务 - 数据已经传给PLC ) ( 结束 ) ==================");
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//=============== MES 业务 结束 =================
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//三. 当MES完成任务后，把MesToPlc.SubArrivedFinish变量置为true，告诉plc，我操作完成了
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write(S7Client.S7_DDJ2,Step4Mes2PlcVar.SubArrivedFinish,true);
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logger.info("NG口基板Event--- 基板ID: "+subId+", SubArrivedFinish，置为true 成功");
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//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
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Integer subArrived2 = waitingForTarget(Step4Plc2MesVar.SubArrivedToMes, false);
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if(subArrived2 != 1){
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logger.info("NG口基板Event--- 失败"+" --- "+"MES监听 Step4Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
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}else if (subArrived2 == 2) {
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throw new Exception("MES 监听值出现异常。");
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}
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write(S7Client.S7_DDJ2,Step4Mes2PlcVar.SubArrivedFinish,false);
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logger.info("NG口基板Event--- 基板ID: "+subId+", SubArrivedFinish，置为 false 成功");
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logger.info("================================== 现在开始执行 过程四 任务（ 结束 ） ===================================");
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logger.info("");
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}catch (Throwable e){
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logger.info("NG口基板Event--- 出现异常 : {}",e.getMessage(),e);
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}
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}
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},1,1, TimeUnit.SECONDS);
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}
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/**
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*
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* arg:
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* Step4Plc2MesVar 参数类型
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* targetValue 目的值
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* return:
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* 2 s7 访问异常;
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* 1 成功;
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* */
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private Integer waitingForTarget(Step4Plc2MesVar var, Boolean targetValue) {
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Integer res = 0;
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while (true){
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try {
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Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
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//注意：即使now为null ，这里也不会抛出异常，这里很容易产生 空轮询。
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if(now == null){
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throw new Exception("");
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}
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if(targetValue.equals(now)){
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res = 1;
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break;
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}
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Thread.sleep(200);
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}catch (Throwable e){
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logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
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res = 2;
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break;
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}
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}
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return res;
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}
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} |