430 lines
20 KiB
Java
430 lines
20 KiB
Java
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package com.cnbm.dispatch;
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import cn.hutool.core.date.DateUtil;
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import com.cnbm.dispatch.enums.kuka.step1.Step1Mes2PlcVar;
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import com.cnbm.dispatch.enums.kuka.step1.Step1Plc2MesVar;
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import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
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import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
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import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
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import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
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import com.cnbm.packing.service.*;
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import com.cnbm.s7.s7connector.enmuc.S7Client;
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import com.cnbm.s7.s7connector.type.PlcVar;
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import org.slf4j.Logger;
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import org.slf4j.LoggerFactory;
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import org.springframework.beans.factory.annotation.Autowired;
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import org.springframework.boot.ApplicationArguments;
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import org.springframework.boot.ApplicationRunner;
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import org.springframework.core.annotation.Order;
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import org.springframework.stereotype.Component;
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import java.util.Date;
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import java.util.concurrent.Executors;
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import java.util.concurrent.ScheduledExecutorService;
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import java.util.concurrent.TimeUnit;
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/**
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* @Desc: ""
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* @Author: caixiang
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* @DATE: 2022/12/23 12:33
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*/
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@Component
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@Order(value = 1)
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public class KukaJoinThread implements ApplicationRunner {
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private static final Logger logger = LoggerFactory.getLogger(KukaJoinThread.class);
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@Autowired
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DynamicDataSourceService service;
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@Autowired
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WoPowerLevelServiceBiz levelServiceBiz;
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@Autowired
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WoCompensationPowerServiceBiz compensationPowerServiceBiz;
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@Autowired
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WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
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@Autowired
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WoPackagingBoxServiceBiz boxServiceBiz;
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public KukaJoinThread(){
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this.kukaStep1 = Executors.newScheduledThreadPool(1);
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this.kukaStep2 = Executors.newScheduledThreadPool(1);
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this.kukaStep3 = Executors.newScheduledThreadPool(1);
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}
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private ScheduledExecutorService kukaStep1;
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private ScheduledExecutorService kukaStep2;
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private ScheduledExecutorService kukaStep3;
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/**
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* return
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* 成功： 返回相应的object对象
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* 失败： 返回null
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* */
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private Object read(S7Client s7Client,Step1Plc2MesVar var) {
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try {
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return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
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}catch (Exception e){
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logger.error("host:"+s7Client.getHost()+" ; read 操作出现问题: "+e.getMessage());
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e.printStackTrace();
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return null;
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}
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}
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private void write(S7Client s7Client, Step1Mes2PlcVar var, Object newValue) {
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if(var.getType().equals(PlcVar.STRING_Array)){
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String[] s = (String[])newValue;
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String[] ss = (String[])newValue;
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if(s.length > var.getLength() ){
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ss = new String[var.getLength()];
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for(int i=0;i< var.getLength();i++){
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ss[i] = s[i];
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}
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}
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s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
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}else {
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s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
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}
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}
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private Object read(S7Client s7Client, Step2Plc2MesVar var) {
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try {
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return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
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}catch (Exception e){
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logger.error("host:"+s7Client.getHost()+" ; read 操作出现问题: "+e.getMessage());
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e.printStackTrace();
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return null;
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}
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}
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private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
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if(var.getType().equals(PlcVar.STRING_Array)){
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String[] s = (String[])newValue;
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String[] ss = (String[])newValue;
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if(s.length > var.getLength() ){
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ss = new String[var.getLength()];
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for(int i=0;i< var.getLength();i++){
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ss[i] = s[i];
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}
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}
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s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
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}else {
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s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
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}
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}
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private Object read(S7Client s7Client, Step3Plc2MesVar var) {
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try {
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return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
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}catch (Exception e){
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logger.error("host:"+s7Client.getHost()+" ; read 操作出现问题: "+e.getMessage());
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e.printStackTrace();
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return null;
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}
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}
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private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
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if(var.getType().equals(PlcVar.STRING_Array)){
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String[] s = (String[])newValue;
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String[] ss = (String[])newValue;
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if(s.length > var.getLength() ){
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ss = new String[var.getLength()];
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for(int i=0;i< var.getLength();i++){
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ss[i] = s[i];
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}
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}
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s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
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}else {
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s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
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}
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}
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public String getBoxId(String sapMaterial){
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Integer todayBoxNum = service.getTodayBoxNum();
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String nowTime = DateUtil.format(new Date(), "yyMMdd");
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String res = "301"+sapMaterial+nowTime+todayBoxNum;
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return res;
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}
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@Override
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public void run(ApplicationArguments args) throws Exception {
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kukaStep1.scheduleAtFixedRate(new Runnable() {
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@Override
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public void run() {
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logger.info("================= 现在开始执行 过程一 任务 ==================");
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}
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},1,1, TimeUnit.SECONDS);
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// kukaStep1.scheduleAtFixedRate(new Runnable() {
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// @Override
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// public void run() {
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// //调度开始
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//// logger.info("");
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//// logger.info("================= 现在开始执行 过程一 任务 ==================");
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// Integer subArrived = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, true);
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// if(subArrived != 1){
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// logger.info("失败"+" --- "+" MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
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// }
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//
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// //一. 从plc 中获取 subId 和 lineNum
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// String subId = (String) read(S7Client.S7_KUKA,Step1Plc2MesVar.SubIdToMes);
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// Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step1Plc2MesVar.LineNum);
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// logger.info("采集到 基板ID: "+subId+", 线边号："+lineNum);
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//
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// //二. MES 业务
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// //=============== MES 业务 开始 =================
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// //1. 从comline数据库中获取 实际pmpp
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// float pmppBySubId = service.getPMPPBySubId(subId);
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// //2. 匹配和计算补偿功率
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// float actualPMPP = compensationPowerServiceBiz.calculCompensationPMPP(pmppBySubId,lineNum);
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// //3. 依据补偿功率，获取工艺参数，并且把这些工艺参数传给kuka
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// WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(actualPMPP, lineNum);
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// write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass()));
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// write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc());
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// write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc());
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// write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp());
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// write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp());
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//
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//
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//
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// //4. 把基板录到数据库
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// WoPackagingBoxSubstrate woPackagingBoxSubstrate = new WoPackagingBoxSubstrate();
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// woPackagingBoxSubstrate.setLineBody(lineNum);
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// woPackagingBoxSubstrate.setPowerLevel(argByPMPP.getPowerClass());
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// woPackagingBoxSubstrate.setSapMaterial(argByPMPP.getSapMaterialNum());
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// woPackagingBoxSubstrate.setWoSubstrateId(subId);
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//
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// //5. 从camline那里获取可变字段
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// CamlineExtendArgDTO extendArgFromCamline = service.getExtendArgFromCamline(subId);
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// woPackagingBoxSubstrate.setLastUpdateTime(extendArgFromCamline.getLastUpdateTime());
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// woPackagingBoxSubstrate.setPmpp(actualPMPP);
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// woPackagingBoxSubstrate.setOrderName(extendArgFromCamline.getOrderName());
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// woPackagingBoxSubstrate.setBinclassFl1(extendArgFromCamline.getBinclassFl1());
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// woPackagingBoxSubstrate.setBinclassFl2(extendArgFromCamline.getBinclassFl2());
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// woPackagingBoxSubstrate.setEtaFl1(extendArgFromCamline.getEtaFl1());
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// woPackagingBoxSubstrate.setEtaFl2(extendArgFromCamline.getEtaFl2());
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// woPackagingBoxSubstrate.setFfFl1(extendArgFromCamline.getFfFl1());
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// woPackagingBoxSubstrate.setFfFl2(extendArgFromCamline.getFfFl2());
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// woPackagingBoxSubstrate.setImppFl1(extendArgFromCamline.getImppFl1());
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// woPackagingBoxSubstrate.setImppFl2(extendArgFromCamline.getImppFl2());
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// woPackagingBoxSubstrate.setInsolflashcontrolFl1(extendArgFromCamline.getInsolflashcontrolFl1());
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// woPackagingBoxSubstrate.setInsolflashcontrolFl2(extendArgFromCamline.getInsolflashcontrolFl2());
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// woPackagingBoxSubstrate.setInsolmppFl1(extendArgFromCamline.getInsolmppFl1());
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// woPackagingBoxSubstrate.setInsolmppFl2(extendArgFromCamline.getInsolmppFl2());
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// woPackagingBoxSubstrate.setInsolvocFl1(extendArgFromCamline.getInsolvocFl1());
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// woPackagingBoxSubstrate.setInsolvocFl2(extendArgFromCamline.getInsolvocFl2());
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// woPackagingBoxSubstrate.setInsolFl1(extendArgFromCamline.getInsolFl1());
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// woPackagingBoxSubstrate.setInsolFl2(extendArgFromCamline.getInsolFl2());
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// woPackagingBoxSubstrate.setIscFl1(extendArgFromCamline.getIscFl1());
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// woPackagingBoxSubstrate.setIscFl2(extendArgFromCamline.getIscFl2());
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// woPackagingBoxSubstrate.setMeasTimeFl1(extendArgFromCamline.getMeasTimeFl1());
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// woPackagingBoxSubstrate.setMeasTimeFl2(extendArgFromCamline.getMeasTimeFl2());
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// woPackagingBoxSubstrate.setPmppFl1(extendArgFromCamline.getPmppFl1());
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// woPackagingBoxSubstrate.setPmppFl2(extendArgFromCamline.getPmppFl2());
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// woPackagingBoxSubstrate.setTcellFl1(extendArgFromCamline.getTcellFl1());
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// woPackagingBoxSubstrate.setTcellFl2(extendArgFromCamline.getTcellFl2());
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// woPackagingBoxSubstrate.setTmonicellFl1(extendArgFromCamline.getTmonicellFl1());
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// woPackagingBoxSubstrate.setTmonicellFl2(extendArgFromCamline.getTmonicellFl2());
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// woPackagingBoxSubstrate.setUmppFl1(extendArgFromCamline.getUmppFl1());
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// woPackagingBoxSubstrate.setUmppFl2(extendArgFromCamline.getUmppFl2());
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// woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl1());
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// woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl2());
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//
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// substrateServiceBiz.insert(woPackagingBoxSubstrate);
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// //=============== MES 业务 结束 =================
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//
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// //三. 当MES完成任务后，把MesToPlc.SubArrivedFinish变量置为true，告诉plc，我操作完成了
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// write(S7Client.S7_KUKA,Step1Mes2PlcVar.SubArrivedFinish,true);
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//
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// //四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
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// Integer subArrived2 = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, false);
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// if(subArrived2 != 1){
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// logger.info("失败"+" --- "+"MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
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// }
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// write(S7Client.S7_KUKA,Step1Mes2PlcVar.SubArrivedFinish,false);
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// }
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// },1,1, TimeUnit.SECONDS);
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//
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//
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// kukaStep2.scheduleAtFixedRate(new Runnable() {
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// @Override
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// public void run() {
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// //调度开始
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//
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// Integer shelfIsFull = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, true);
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// if(shelfIsFull != 1){
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// logger.info("失败"+" --- "+"MES监听 Step2Plc2MesVar.ShelfIsFull 是否 等于 1 失败");
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// }
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//
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// //一. 从plc 中获取 subIdList 和 lineNum
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// String[] subIdList = (String[])read(S7Client.S7_KUKA,Step2Plc2MesVar.SubIdList);
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//// Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step2Plc2MesVar.LineNum);
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// logger.info("获取到基板列表："+ Arrays.toString(subIdList));
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//
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// //二. MES 业务
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// //=============== MES 业务 开始 =================
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// //1.MES 生成BoxId
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// if(subIdList.length<=0){
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// logger.info("失败"+" --- "+"从plc里面获取到的基板列表 为空");
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// }
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// WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIdList[0]);
|
|||
|
|
// String boxId = getBoxId(bySubId.getSapMaterial());
|
|||
|
|
// logger.info("mes 生成的boxId :"+ boxId);
|
|||
|
|
// //2. 依次update 基板表，把boxId 赋予这些基板
|
|||
|
|
// for(int i=0;i<subIdList.length;i++){
|
|||
|
|
// substrateServiceBiz.updatePackagingBoxIdByWoSubstrateId(boxId,subIdList[i]);
|
|||
|
|
// }
|
|||
|
|
// //3.去camline数据库 查询此基板ID 对应的订单
|
|||
|
|
// String orderNameBySubId = service.getOrderNameBySubId(subIdList[0]);
|
|||
|
|
// //4. box信息录入到box表
|
|||
|
|
// WoPackagingBox woPackagingBox = new WoPackagingBox();
|
|||
|
|
// woPackagingBox.setBoxNo(boxId);
|
|||
|
|
// woPackagingBox.setPackagingTime(LocalDateTime.now());
|
|||
|
|
// woPackagingBox.setPowerLevel(bySubId.getPowerLevel());
|
|||
|
|
// woPackagingBox.setLineBody(bySubId.getLineBody());
|
|||
|
|
// woPackagingBox.setSapMaterial(bySubId.getSapMaterial());
|
|||
|
|
// woPackagingBox.setOrderNum(orderNameBySubId);
|
|||
|
|
// //1-手动模式，2-自动模式
|
|||
|
|
// woPackagingBox.setModel(2);
|
|||
|
|
// boxServiceBiz.insert(woPackagingBox);
|
|||
|
|
// //=============== MES 业务 结束 =================
|
|||
|
|
//
|
|||
|
|
// //三. 把生成的BoxId 告诉kuka
|
|||
|
|
// write(S7Client.S7_KUKA,Step2Mes2PlcVar.BoxId,boxId);
|
|||
|
|
//
|
|||
|
|
// //四. 当MES完成任务后，把MesToPlc.ShelfIsFullFinish变量置为true，告诉plc，我操作完成了
|
|||
|
|
// write(S7Client.S7_KUKA,Step2Mes2PlcVar.ShelfIsFullFinish,true);
|
|||
|
|
//
|
|||
|
|
// //四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
|
|||
|
|
// Integer subArrived2 = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, false);
|
|||
|
|
// if(subArrived2 != 1){
|
|||
|
|
// logger.info("失败"+" --- "+"步骤1. MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
|
|||
|
|
// }
|
|||
|
|
// write(S7Client.S7_KUKA,Step2Mes2PlcVar.ShelfIsFullFinish,false);
|
|||
|
|
// }
|
|||
|
|
// },1,1, TimeUnit.SECONDS);
|
|||
|
|
//
|
|||
|
|
//
|
|||
|
|
// kukaStep3.scheduleAtFixedRate(new Runnable() {
|
|||
|
|
// @Override
|
|||
|
|
// public void run() {
|
|||
|
|
// //调度开始
|
|||
|
|
// Integer shelfIsFull = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, true);
|
|||
|
|
// if(shelfIsFull != 1){
|
|||
|
|
// logger.info("失败"+" --- "+"MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
|
|||
|
|
// }
|
|||
|
|
//
|
|||
|
|
// //一. 从plc 中获取 subIdList 和 lineNum
|
|||
|
|
// String boxId = (String)read(S7Client.S7_KUKA,Step3Plc2MesVar.BoxId);
|
|||
|
|
// Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step3Plc2MesVar.LineNum);
|
|||
|
|
// logger.info("到达站台的boxId :"+boxId);
|
|||
|
|
//
|
|||
|
|
// //二. MES 业务
|
|||
|
|
// //=============== MES 业务 开始 =================
|
|||
|
|
// //1. box信息录入到box表
|
|||
|
|
// boxServiceBiz.updateIsArrivedByBoxNo(1,boxId);
|
|||
|
|
// //=============== MES 业务 结束 =================
|
|||
|
|
//
|
|||
|
|
//
|
|||
|
|
// //四. 当MES完成任务后，把MesToPlc.ShelfIsFullArrivedFinish变量置为true，告诉plc，我操作完成了
|
|||
|
|
// write(S7Client.S7_KUKA,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,true);
|
|||
|
|
//
|
|||
|
|
// //四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
|
|||
|
|
// Integer subArrived2 = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, false);
|
|||
|
|
// if(subArrived2 != 1){
|
|||
|
|
// logger.info("失败"+" --- "+"步骤1. MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
|
|||
|
|
// }
|
|||
|
|
// write(S7Client.S7_KUKA,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,false);
|
|||
|
|
//
|
|||
|
|
//
|
|||
|
|
// }
|
|||
|
|
// },1,1, TimeUnit.SECONDS);
|
|||
|
|
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
/**
|
|||
|
|
*
|
|||
|
|
* arg:
|
|||
|
|
* Step1Plc2MesVar 参数类型
|
|||
|
|
* targetValue 目的值
|
|||
|
|
* return:
|
|||
|
|
* 2 s7 访问异常;
|
|||
|
|
* 1 成功;
|
|||
|
|
* */
|
|||
|
|
private Integer waitingForTarget(Step1Plc2MesVar var, Boolean targetValue) {
|
|||
|
|
Integer res = 0;
|
|||
|
|
while (true){
|
|||
|
|
try {
|
|||
|
|
Boolean now = (Boolean) read(S7Client.S7_KUKA,var);
|
|||
|
|
if(targetValue.equals(now)){
|
|||
|
|
res = 1;
|
|||
|
|
break;
|
|||
|
|
}
|
|||
|
|
Thread.sleep(200);
|
|||
|
|
}catch (Exception e){
|
|||
|
|
logger.info("S7 数据采集 异常。");
|
|||
|
|
res = 2;
|
|||
|
|
break;
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
return res;
|
|||
|
|
}
|
|||
|
|
/**
|
|||
|
|
*
|
|||
|
|
* arg:
|
|||
|
|
* Step2Plc2MesVar 参数类型
|
|||
|
|
* targetValue 目的值
|
|||
|
|
* return:
|
|||
|
|
* 2 s7 访问异常;
|
|||
|
|
* 1 成功;
|
|||
|
|
* */
|
|||
|
|
private Integer waitingForTarget(Step2Plc2MesVar var, Boolean targetValue) {
|
|||
|
|
Integer res = 0;
|
|||
|
|
while (true){
|
|||
|
|
try {
|
|||
|
|
Boolean now = (Boolean) read(S7Client.S7_KUKA,var);
|
|||
|
|
if(targetValue.equals(now)){
|
|||
|
|
res = 1;
|
|||
|
|
break;
|
|||
|
|
}
|
|||
|
|
Thread.sleep(200);
|
|||
|
|
}catch (Exception e){
|
|||
|
|
logger.info("S7 数据采集 异常。");
|
|||
|
|
res = 2;
|
|||
|
|
break;
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
return res;
|
|||
|
|
}
|
|||
|
|
/**
|
|||
|
|
*
|
|||
|
|
* arg:
|
|||
|
|
* Step3Plc2MesVar 参数类型
|
|||
|
|
* targetValue 目的值
|
|||
|
|
* return:
|
|||
|
|
* 2 s7 访问异常;
|
|||
|
|
* 1 成功;
|
|||
|
|
* */
|
|||
|
|
private Integer waitingForTarget(Step3Plc2MesVar var, Boolean targetValue) {
|
|||
|
|
Integer res = 0;
|
|||
|
|
while (true){
|
|||
|
|
try {
|
|||
|
|
Boolean now = (Boolean) read(S7Client.S7_KUKA,var);
|
|||
|
|
if(targetValue.equals(now)){
|
|||
|
|
res = 1;
|
|||
|
|
break;
|
|||
|
|
}
|
|||
|
|
Thread.sleep(200);
|
|||
|
|
}catch (Exception e){
|
|||
|
|
logger.info("S7 数据采集 异常。");
|
|||
|
|
res = 2;
|
|||
|
|
break;
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
return res;
|
|||
|
|
}
|
|||
|
|
}
|