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新增功率档位 统计报表

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caixiang
2023-03-07 09:44:47 +08:00
parent 05684b5d2a
commit 867aef5f50
4 changed files with 272 additions and 240 deletions
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496
ym-packing/src/main/java/com/cnbm/dispatch/KukaJoinThread.java
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@@ -152,7 +152,7 @@ public class KukaJoinThread implements ApplicationRunner {
public String getBoxId(String sapMaterial){
Integer todayBoxNum = service.getTodayBoxNum();
Integer todayBoxNum = service.getTodayBoxNum()+1;
String nowTime = DateUtil.format(new Date(), "yyMMdd");
todayBoxNum+=500;
@@ -174,240 +174,272 @@ public class KukaJoinThread implements ApplicationRunner {
return f1.format(a);
}
//return true 出现混档了，return false 没有出现混档
private boolean isMixLevel(String[] subIds){
String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
String errMsg = "以下基板ID出现混档：";
boolean res = false;
for(int i=1;i<subIds.length;i++){
String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
if(!powerLevel.equals(correctLevel)){
errMsg+="基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
res = true;
}
}
if(res){
logger.error(errMsg);
}
return res;
}
@Override
public void run(ApplicationArguments args) throws Exception {
// kukaStep1.scheduleAtFixedRate(new Runnable() {
// @Override
// public void run() {
// try {
//
// //调度开始
//// logger.info("");
//// logger.info("================= 现在开始执行 过程一 任务 ==================");
// Integer subArrived = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, true);
// if(subArrived != 1){
// logger.info("标签打印Event--- 失败"+" --- "+" MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
// }
//
// //一. 从plc 中获取 subId 和 lineNum
// String subId = (String) read(S7Client.S7_KUKA,Step1Plc2MesVar.SubIdToMes);
// Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step1Plc2MesVar.LineNum);
// //把基板ID字符串的空格去掉，因为plc中设置的20位，但实际基板ID就是17位，因为带空格去数据库查询 有问题的。
// subId = removeKG(subId);
//
// //二. MES 业务
// //=============== MES 业务 开始 =================
// //1. 从comline数据库中获取 实际pmpp
// float pmppBySubId = service.getPMPPBySubId(subId);
// //2. 匹配和计算补偿功率
// float actualPMPP = compensationPowerServiceBiz.calculCompensationPMPP(pmppBySubId,lineNum);
// //3. 依据补偿功率，获取工艺参数，并且把这些工艺参数传给kuka
// WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(actualPMPP, lineNum);
// write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass()));
// write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc());
// write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc());
// write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp());
// write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp());
// logger.info("标签打印Event--- 采集到 基板ID: "+subId+", 线边号："+lineNum+"，从camline 获取到实际pmpp"+pmppBySubId+",计算后 补偿功率："+actualPMPP+",dLable_Pnom: "+argByPMPP.getPowerClass() +",dLable_Voc: "+argByPMPP.getLableVoc()+",dLable_Isc: "+argByPMPP.getLableIsc()+",dLable_Vmpp: "+argByPMPP.getLableVmpp()+",dLable_Impp: "+argByPMPP.getLableImpp());
//
//
//
// //4. 把基板录到数据库
// WoPackagingBoxSubstrate woPackagingBoxSubstrate = new WoPackagingBoxSubstrate();
// woPackagingBoxSubstrate.setLineBody(lineNum);
// woPackagingBoxSubstrate.setPowerLevel(argByPMPP.getPowerClass());
// woPackagingBoxSubstrate.setSapMaterial(argByPMPP.getSapMaterialNum());
// woPackagingBoxSubstrate.setWoSubstrateId(subId);
// woPackagingBoxSubstrate.setActualPmpp(pmppBySubId);
// woPackagingBoxSubstrate.setCreateTime(LocalDateTime.now());
//
//
// //5. 从camline那里获取可变字段
// CamlineExtendArgDTO extendArgFromCamline = service.getExtendArgFromCamline(subId);
// logger.info("标签打印Event--- 基板ID: "+subId+", 从camline获取PID16~PID22 的实测数据 成功, 数据内容:"+extendArgFromCamline.toString());
// woPackagingBoxSubstrate.setLastUpdateTime(extendArgFromCamline.getLastUpdateTime());
// woPackagingBoxSubstrate.setPmpp(actualPMPP);
// woPackagingBoxSubstrate.setOrderName(extendArgFromCamline.getOrderName());
// woPackagingBoxSubstrate.setBinclassFl1(extendArgFromCamline.getBinclassFl1());
// woPackagingBoxSubstrate.setBinclassFl2(extendArgFromCamline.getBinclassFl2());
// woPackagingBoxSubstrate.setEtaFl1(extendArgFromCamline.getEtaFl1());
// woPackagingBoxSubstrate.setEtaFl2(extendArgFromCamline.getEtaFl2());
// woPackagingBoxSubstrate.setFfFl1(extendArgFromCamline.getFfFl1());
// woPackagingBoxSubstrate.setFfFl2(extendArgFromCamline.getFfFl2());
// woPackagingBoxSubstrate.setImppFl1(extendArgFromCamline.getImppFl1());
// woPackagingBoxSubstrate.setImppFl2(extendArgFromCamline.getImppFl2());
// woPackagingBoxSubstrate.setInsolflashcontrolFl1(extendArgFromCamline.getInsolflashcontrolFl1());
// woPackagingBoxSubstrate.setInsolflashcontrolFl2(extendArgFromCamline.getInsolflashcontrolFl2());
// woPackagingBoxSubstrate.setInsolmppFl1(extendArgFromCamline.getInsolmppFl1());
// woPackagingBoxSubstrate.setInsolmppFl2(extendArgFromCamline.getInsolmppFl2());
// woPackagingBoxSubstrate.setInsolvocFl1(extendArgFromCamline.getInsolvocFl1());
// woPackagingBoxSubstrate.setInsolvocFl2(extendArgFromCamline.getInsolvocFl2());
// woPackagingBoxSubstrate.setInsolFl1(extendArgFromCamline.getInsolFl1());
// woPackagingBoxSubstrate.setInsolFl2(extendArgFromCamline.getInsolFl2());
// woPackagingBoxSubstrate.setIscFl1(extendArgFromCamline.getIscFl1());
// woPackagingBoxSubstrate.setIscFl2(extendArgFromCamline.getIscFl2());
// woPackagingBoxSubstrate.setMeasTimeFl1(extendArgFromCamline.getMeasTimeFl1());
// woPackagingBoxSubstrate.setMeasTimeFl2(extendArgFromCamline.getMeasTimeFl2());
// woPackagingBoxSubstrate.setPmppFl1(extendArgFromCamline.getPmppFl1());
// woPackagingBoxSubstrate.setPmppFl2(extendArgFromCamline.getPmppFl2());
// woPackagingBoxSubstrate.setTcellFl1(extendArgFromCamline.getTcellFl1());
// woPackagingBoxSubstrate.setTcellFl2(extendArgFromCamline.getTcellFl2());
// woPackagingBoxSubstrate.setTmonicellFl1(extendArgFromCamline.getTmonicellFl1());
// woPackagingBoxSubstrate.setTmonicellFl2(extendArgFromCamline.getTmonicellFl2());
// woPackagingBoxSubstrate.setUmppFl1(extendArgFromCamline.getUmppFl1());
// woPackagingBoxSubstrate.setUmppFl2(extendArgFromCamline.getUmppFl2());
// woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl1());
// woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl2());
//
// substrateServiceBiz.insert(woPackagingBoxSubstrate);
// logger.info("标签打印Event--- 基板ID: "+subId+", 录入数据库成功");
// //=============== MES 业务 结束 =================
//
// //三. 当MES完成任务后，把MesToPlc.SubArrivedFinish变量置为true，告诉plc，我操作完成了
// write(S7Client.S7_KUKA,Step1Mes2PlcVar.SubArrivedFinish,true);
// logger.info("标签打印Event--- 基板ID: "+subId+", SubArrivedFinish，置为true 成功");
// //四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
// Integer subArrived2 = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, false);
// if(subArrived2 != 1){
// logger.info("标签打印Event--- 失败"+" --- "+"MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
// }
//
// write(S7Client.S7_KUKA,Step1Mes2PlcVar.SubArrivedFinish,false);
// logger.info("标签打印Event--- 基板ID: "+subId+", SubArrivedFinish，置为 false 成功, Event1 成功结束");
//
// }catch (Throwable e){
// logger.info("标签打印Event--- :"+e.getMessage());
// }
// }
// },1,1, TimeUnit.SECONDS);
//
//
// kukaStep2.scheduleAtFixedRate(new Runnable() {
// @Override
// public void run() {
// try {
//
// //调度开始
// Integer shelfIsFull = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, true);
// if(shelfIsFull != 1){
// logger.info("BOXID生成Event-------失败"+" --- "+"MES监听 Step2Plc2MesVar.ShelfIsFull 是否 等于 1 失败");
// }
//
// //一. 从plc 中获取 subIdList 和 lineNum
// String[] subIdList = (String[])read(S7Client.S7_KUKA,Step2Plc2MesVar.SubIdList);
// Integer listSize = (Integer)read(S7Client.S7_KUKA,Step2Plc2MesVar.PackageNumberSet);
//
// //二. MES 业务
// //=============== MES 业务 开始 =================
// //1.MES 生成BoxId
// if(subIdList.length<=0){
// logger.info("BOXID生成Event-------失败"+" --- "+"从plc里面获取到的基板列表 为空");
// throw new Exception("BOXID生成Event-------kuka机械手 取到了空箱");
// }
// //真实的基板ID 就是17位的，plc读取过来，有空格，要把后面3位空格去掉就行了。
// for(int i=0;i<subIdList.length;i++){
// subIdList[i] = removeKG(subIdList[i]);
// }
// logger.info("BOXID生成Event-------获取到基板列表："+ Arrays.toString(subIdList)+",基板数量:"+listSize);
//
// WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIdList[0]);
// //如果我们系统中找不到这块基板那么就去camline里面找
// if(bySubId == null){
// //todo
// CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIdList[0]);
// bySubId = new WoPackagingBoxSubstrate();
// bySubId.setPowerLevel(subIdByCamline.getPowerLevel());
// bySubId.setSapMaterial(subIdByCamline.getSapMaterial());
// bySubId.setLineBody(2);
// }
//
//
// String boxId = getBoxId(bySubId.getSapMaterial());
// logger.info("BOXID生成Event-------mes 生成的boxId :"+ boxId);
// //2. 依次update 基板表，把boxId 赋予这些基板
// for(int i=0;i<listSize;i++){
// substrateServiceBiz.updatePackagingBoxIdAndSlotByWoSubstrateId(boxId,(i+1),subIdList[i]);
// }
// //3.去camline数据库 查询此基板ID 对应的订单
// String orderNameBySubId = service.getOrderNameBySubId(subIdList[0]);
// //4. box信息录入到box表
// WoPackagingBox woPackagingBox = new WoPackagingBox();
// woPackagingBox.setBoxNo(boxId);
// woPackagingBox.setPackagingTime(LocalDateTime.now());
// woPackagingBox.setPowerLevel(bySubId.getPowerLevel());
// woPackagingBox.setLineBody(bySubId.getLineBody());
// woPackagingBox.setSapMaterial(bySubId.getSapMaterial());
// woPackagingBox.setOrderNum(orderNameBySubId);
// //1-手动模式，2-自动模式
// woPackagingBox.setModel(2);
// woPackagingBox.setCreateTime(LocalDateTime.now());
// boxServiceBiz.insert(woPackagingBox);
// logger.info("BOXID生成Event-------boxId :"+ boxId+"写入数据库成功");
// //=============== MES 业务 结束 =================
//
// //三. 把生成的BoxId 告诉kuka
// write(S7Client.S7_KUKA,Step2Mes2PlcVar.BoxId,boxId);
// logger.info("BOXID生成Event-------boxId :"+ boxId+"传给PLC 成功");
//
// //四. 当MES完成任务后，把MesToPlc.ShelfIsFullFinish变量置为true，告诉plc，我操作完成了
// write(S7Client.S7_KUKA,Step2Mes2PlcVar.ShelfIsFullFinish,true);
// logger.info("BOXID生成Event-------boxId :"+ boxId+"ShelfIsFullFinish 置为true 成功");
// //四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
// Integer subArrived2 = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, false);
// if(subArrived2 != 1){
// logger.info("BOXID生成Event-------失败"+" --- "+"步骤1. MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
// }
// write(S7Client.S7_KUKA,Step2Mes2PlcVar.ShelfIsFullFinish,false);
// logger.info("BOXID生成Event-------boxId :"+ boxId+"ShelfIsFullFinish 置为false 成功,Event2 成功结束");
// }catch (Throwable e){
// logger.info("BOXID生成Event------- :" + e.getMessage());
// }
// }
// },1,1, TimeUnit.SECONDS);
//
//
// kukaStep3.scheduleAtFixedRate(new Runnable() {
// @Override
// public void run() {
// try {
//
// //调度开始
// Integer shelfIsFull = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, true);
// if(shelfIsFull != 1){
// logger.info("装箱单打印Event------失败"+" --- "+"MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
// }
//
// //一. 从plc 中获取 subIdList 和 lineNum
// String boxId = (String)read(S7Client.S7_KUKA,Step3Plc2MesVar.BoxId);
// Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step3Plc2MesVar.LineNum);
// logger.info("装箱单打印Event------到达站台的boxId :"+boxId);
//
// //二. MES 业务
// //=============== MES 业务 开始 =================
// //1. box信息录入到box表
// boxServiceBiz.updateIsArrivedByBoxNo(1,boxId);
// logger.info("装箱单打印Event------boxId :"+boxId+"更新数据库成功");
// //=============== MES 业务 结束 =================
//
//
// //四. 当MES完成任务后，把MesToPlc.ShelfIsFullArrivedFinish变量置为true，告诉plc，我操作完成了
// write(S7Client.S7_KUKA,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,true);
// logger.info("装箱单打印Event------boxId :"+boxId+"， ShelfIsFullArrivedFinish置为true 成功");
// //四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
// Integer subArrived2 = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, false);
// if(subArrived2 != 1){
// logger.info("装箱单打印Event------失败"+" --- "+"步骤1. MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
// }
// logger.info("装箱单打印Event------boxId :"+boxId+"， 监听到subArrived=false 成功");
// write(S7Client.S7_KUKA,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,false);
// logger.info("装箱单打印Event------boxId :"+boxId+"， Even3 成功");
// }catch (Throwable e){
// logger.info("装箱单打印Event------"+e.getMessage());
// }
//
// }
// },1,1, TimeUnit.SECONDS);
kukaStep1.scheduleAtFixedRate(new Runnable() {
@Override
public void run() {
try {
//调度开始
// logger.info("");
// logger.info("================= 现在开始执行 过程一 任务 ==================");
Integer subArrived = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, true);
if(subArrived != 1){
logger.info("标签打印Event--- 失败"+" --- "+" MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
}
//一. 从plc 中获取 subId 和 lineNum
String subId = (String) read(S7Client.S7_KUKA,Step1Plc2MesVar.SubIdToMes);
Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step1Plc2MesVar.LineNum);
//把基板ID字符串的空格去掉，因为plc中设置的20位，但实际基板ID就是17位，因为带空格去数据库查询 有问题的。
subId = removeKG(subId);
//二. MES 业务
//=============== MES 业务 开始 =================
//1. 从comline数据库中获取 实际pmpp
float pmppActual = service.getPMPPBySubId(subId);
//2. 匹配和计算补偿功率
float pmppCompensation = compensationPowerServiceBiz.calculCompensationPMPP(pmppActual,lineNum);
//3. 依据补偿功率，获取工艺参数，并且把这些工艺参数传给kuka
WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(pmppCompensation, lineNum);
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass()));
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc());
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc());
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp());
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp());
logger.info("标签打印Event--- 采集到 基板ID: "+subId+", 线边号："+lineNum+"，从camline 获取到实际pmpp"+pmppActual+",计算后 补偿功率："+pmppCompensation+",dLable_Pnom: "+argByPMPP.getPowerClass() +",dLable_Voc: "+argByPMPP.getLableVoc()+",dLable_Isc: "+argByPMPP.getLableIsc()+",dLable_Vmpp: "+argByPMPP.getLableVmpp()+",dLable_Impp: "+argByPMPP.getLableImpp());
//4. 把基板录到数据库
WoPackagingBoxSubstrate woPackagingBoxSubstrate = new WoPackagingBoxSubstrate();
woPackagingBoxSubstrate.setLineBody(lineNum);
woPackagingBoxSubstrate.setPowerLevel(argByPMPP.getPowerClass());
woPackagingBoxSubstrate.setSapMaterial(argByPMPP.getSapMaterialNum());
woPackagingBoxSubstrate.setWoSubstrateId(subId);
woPackagingBoxSubstrate.setActualPmpp(pmppActual);
woPackagingBoxSubstrate.setCreateTime(LocalDateTime.now());
woPackagingBoxSubstrate.setPmpp(pmppCompensation);
//5. 从camline那里获取可变字段
CamlineExtendArgDTO extendArgFromCamline = service.getExtendArgFromCamline(subId);
logger.info("标签打印Event--- 基板ID: "+subId+", 从camline获取PID16~PID22 的实测数据 成功, 数据内容:"+extendArgFromCamline.toString());
woPackagingBoxSubstrate.setLastUpdateTime(extendArgFromCamline.getLastUpdateTime());
woPackagingBoxSubstrate.setOrderName(extendArgFromCamline.getOrderName());
woPackagingBoxSubstrate.setBinclassFl1(extendArgFromCamline.getBinclassFl1());
woPackagingBoxSubstrate.setBinclassFl2(extendArgFromCamline.getBinclassFl2());
woPackagingBoxSubstrate.setEtaFl1(extendArgFromCamline.getEtaFl1());
woPackagingBoxSubstrate.setEtaFl2(extendArgFromCamline.getEtaFl2());
woPackagingBoxSubstrate.setFfFl1(extendArgFromCamline.getFfFl1());
woPackagingBoxSubstrate.setFfFl2(extendArgFromCamline.getFfFl2());
woPackagingBoxSubstrate.setImppFl1(extendArgFromCamline.getImppFl1());
woPackagingBoxSubstrate.setImppFl2(extendArgFromCamline.getImppFl2());
woPackagingBoxSubstrate.setInsolflashcontrolFl1(extendArgFromCamline.getInsolflashcontrolFl1());
woPackagingBoxSubstrate.setInsolflashcontrolFl2(extendArgFromCamline.getInsolflashcontrolFl2());
woPackagingBoxSubstrate.setInsolmppFl1(extendArgFromCamline.getInsolmppFl1());
woPackagingBoxSubstrate.setInsolmppFl2(extendArgFromCamline.getInsolmppFl2());
woPackagingBoxSubstrate.setInsolvocFl1(extendArgFromCamline.getInsolvocFl1());
woPackagingBoxSubstrate.setInsolvocFl2(extendArgFromCamline.getInsolvocFl2());
woPackagingBoxSubstrate.setInsolFl1(extendArgFromCamline.getInsolFl1());
woPackagingBoxSubstrate.setInsolFl2(extendArgFromCamline.getInsolFl2());
woPackagingBoxSubstrate.setIscFl1(extendArgFromCamline.getIscFl1());
woPackagingBoxSubstrate.setIscFl2(extendArgFromCamline.getIscFl2());
woPackagingBoxSubstrate.setMeasTimeFl1(extendArgFromCamline.getMeasTimeFl1());
woPackagingBoxSubstrate.setMeasTimeFl2(extendArgFromCamline.getMeasTimeFl2());
woPackagingBoxSubstrate.setPmppFl1(extendArgFromCamline.getPmppFl1());
woPackagingBoxSubstrate.setPmppFl2(extendArgFromCamline.getPmppFl2());
woPackagingBoxSubstrate.setTcellFl1(extendArgFromCamline.getTcellFl1());
woPackagingBoxSubstrate.setTcellFl2(extendArgFromCamline.getTcellFl2());
woPackagingBoxSubstrate.setTmonicellFl1(extendArgFromCamline.getTmonicellFl1());
woPackagingBoxSubstrate.setTmonicellFl2(extendArgFromCamline.getTmonicellFl2());
woPackagingBoxSubstrate.setUmppFl1(extendArgFromCamline.getUmppFl1());
woPackagingBoxSubstrate.setUmppFl2(extendArgFromCamline.getUmppFl2());
woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl1());
woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl2());
substrateServiceBiz.insert(woPackagingBoxSubstrate);
logger.info("标签打印Event--- 基板ID: "+subId+", 录入数据库成功");
//=============== MES 业务 结束 =================
//三. 当MES完成任务后，把MesToPlc.SubArrivedFinish变量置为true，告诉plc，我操作完成了
write(S7Client.S7_KUKA,Step1Mes2PlcVar.SubArrivedFinish,true);
logger.info("标签打印Event--- 基板ID: "+subId+", SubArrivedFinish，置为true 成功");
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
Integer subArrived2 = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, false);
if(subArrived2 != 1){
logger.info("标签打印Event--- 失败"+" --- "+"MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
}
write(S7Client.S7_KUKA,Step1Mes2PlcVar.SubArrivedFinish,false);
logger.info("标签打印Event--- 基板ID: "+subId+", SubArrivedFinish，置为 false 成功, Event1 成功结束");
}catch (Throwable e){
logger.info("标签打印Event--- :"+e.getMessage());
}
}
},1,1, TimeUnit.SECONDS);
kukaStep2.scheduleAtFixedRate(new Runnable() {
@Override
public void run() {
try {
//调度开始
Integer shelfIsFull = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, true);
if(shelfIsFull != 1){
logger.info("BOXID生成Event-------失败"+" --- "+"MES监听 Step2Plc2MesVar.ShelfIsFull 是否 等于 1 失败");
}
//一. 从plc 中获取 subIdList 和 lineNum
String[] subIdList = (String[])read(S7Client.S7_KUKA,Step2Plc2MesVar.SubIdList);
Integer listSize = (Integer)read(S7Client.S7_KUKA,Step2Plc2MesVar.PackageNumberSet);
//二. MES 业务
//=============== MES 业务 开始 =================
//1.MES 生成BoxId
if(subIdList.length<=0){
logger.info("BOXID生成Event-------失败"+" --- "+"从plc里面获取到的基板列表 为空");
throw new Exception("BOXID生成Event-------kuka机械手 取到了空箱");
}
//真实的基板ID 就是17位的，plc读取过来，有空格，要把后面3位空格去掉就行了。
for(int i=0;i<subIdList.length;i++){
subIdList[i] = removeKG(subIdList[i]);
}
logger.info("BOXID生成Event-------获取到基板列表："+ Arrays.toString(subIdList)+",基板数量:"+listSize);
WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIdList[0]);
//如果我们系统中找不到这块基板那么就去camline里面找
if(bySubId == null){
//todo
CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIdList[0]);
bySubId = new WoPackagingBoxSubstrate();
bySubId.setPowerLevel(subIdByCamline.getPowerLevel());
bySubId.setSapMaterial(subIdByCamline.getSapMaterial());
bySubId.setLineBody(2);
}
//校验是否存在混档位情况
String boxId = "";
if(isMixLevel(subIdList)){
//出现混档
boxId = getBoxId(bySubId.getSapMaterial());
}else {
boxId = getBoxId(bySubId.getSapMaterial());
}
logger.info("BOXID生成Event-------mes 生成的boxId :"+ boxId);
//2. 依次update 基板表，把boxId 赋予这些基板
for(int i=0;i<listSize;i++){
substrateServiceBiz.updatePackagingBoxIdAndSlotByWoSubstrateId(boxId,(i+1),subIdList[i]);
}
//3.去camline数据库 查询此基板ID 对应的订单
String orderNameBySubId = service.getOrderNameBySubId(subIdList[0]);
//4. box信息录入到box表
WoPackagingBox woPackagingBox = new WoPackagingBox();
woPackagingBox.setBoxNo(boxId);
woPackagingBox.setPackagingTime(LocalDateTime.now());
woPackagingBox.setPowerLevel(bySubId.getPowerLevel());
woPackagingBox.setLineBody(bySubId.getLineBody());
woPackagingBox.setSapMaterial(bySubId.getSapMaterial());
woPackagingBox.setOrderNum(orderNameBySubId);
//1-手动模式，2-自动模式
woPackagingBox.setModel(2);
woPackagingBox.setCreateTime(LocalDateTime.now());
boxServiceBiz.insert(woPackagingBox);
logger.info("BOXID生成Event-------boxId :"+ boxId+"写入数据库成功");
//=============== MES 业务 结束 =================
//三. 把生成的BoxId 告诉kuka
write(S7Client.S7_KUKA,Step2Mes2PlcVar.BoxId,boxId);
logger.info("BOXID生成Event-------boxId :"+ boxId+"传给PLC 成功");
//四. 当MES完成任务后，把MesToPlc.ShelfIsFullFinish变量置为true，告诉plc，我操作完成了
write(S7Client.S7_KUKA,Step2Mes2PlcVar.ShelfIsFullFinish,true);
logger.info("BOXID生成Event-------boxId :"+ boxId+"ShelfIsFullFinish 置为true 成功");
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
Integer subArrived2 = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, false);
if(subArrived2 != 1){
logger.info("BOXID生成Event-------失败"+" --- "+"步骤1. MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
}
write(S7Client.S7_KUKA,Step2Mes2PlcVar.ShelfIsFullFinish,false);
logger.info("BOXID生成Event-------boxId :"+ boxId+"ShelfIsFullFinish 置为false 成功,Event2 成功结束");
}catch (Throwable e){
logger.info("BOXID生成Event------- :" + e.getMessage());
}
}
},1,1, TimeUnit.SECONDS);
kukaStep3.scheduleAtFixedRate(new Runnable() {
@Override
public void run() {
try {
//调度开始
Integer shelfIsFull = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, true);
if(shelfIsFull != 1){
logger.info("装箱单打印Event------失败"+" --- "+"MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
}
//一. 从plc 中获取 subIdList 和 lineNum
String boxId = (String)read(S7Client.S7_KUKA,Step3Plc2MesVar.BoxId);
Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step3Plc2MesVar.LineNum);
logger.info("装箱单打印Event------到达站台的boxId :"+boxId);
//二. MES 业务
//=============== MES 业务 开始 =================
//1. box信息录入到box表
boxServiceBiz.updateIsArrivedByBoxNo(1,boxId);
logger.info("装箱单打印Event------boxId :"+boxId+"更新数据库成功");
//=============== MES 业务 结束 =================
//四. 当MES完成任务后，把MesToPlc.ShelfIsFullArrivedFinish变量置为true，告诉plc，我操作完成了
write(S7Client.S7_KUKA,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,true);
logger.info("装箱单打印Event------boxId :"+boxId+"， ShelfIsFullArrivedFinish置为true 成功");
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
Integer subArrived2 = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, false);
if(subArrived2 != 1){
logger.info("装箱单打印Event------失败"+" --- "+"步骤1. MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
}
logger.info("装箱单打印Event------boxId :"+boxId+"， 监听到subArrived=false 成功");
write(S7Client.S7_KUKA,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,false);
logger.info("装箱单打印Event------boxId :"+boxId+"， Even3 成功");
}catch (Throwable e){
logger.info("装箱单打印Event------"+e.getMessage());
}
}
},1,1, TimeUnit.SECONDS);
}

6
ym-packing/src/main/java/com/cnbm/packing/vo/PowerReportVo.java
View File

@@ -12,9 +12,9 @@ import java.util.List;
*/
@Data
public class PowerReportVo {
private Float totalLevelPower;
private Float totalCompensatePower;
private Float diversePower;
private Float totalLevelPower; //档位功率汇总
private Float totalCompensatePower; //补偿功率汇总
private Float diversePower; //差异功率汇总
private List<PowerReportDTO> powerReports;