新增功率档位 统计报表
Bu işleme şunda yer alıyor:
caixiang
ebeveyn
05684b5d2a
işleme
867aef5f50
@ -7,9 +7,9 @@ spring:
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# password: 1qazxsw2
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#MySQL-remote
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# url: jdbc:mysql://mysql.picaiba.com:30307/mt_cigs4?useUnicode=true&characterEncoding=UTF-8&serverTimezone=Asia/Shanghai&nullCatalogMeansCurrent=true
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# username: root
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# password: 1qaz@WSX3edc$RFV
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url: jdbc:mysql://mysql.picaiba.com:30307/mt_cigs4?useUnicode=true&characterEncoding=UTF-8&serverTimezone=Asia/Shanghai&nullCatalogMeansCurrent=true
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username: root
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password: 1qaz@WSX3edc$RFV
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# #Oracle
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# driver-class-name: oracle.jdbc.OracleDriver
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# url: jdbc:oracle:thin:@192.168.10.10:1521:xe
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@ -33,8 +33,8 @@ spring:
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enabled: true
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redis:
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database: 6
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#host: 10.0.1.249
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host: 192.168.0.102
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host: 10.0.1.249
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#host: 192.168.0.102
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port: 6379
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password: '' # 密码（默认为空）
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timeout: 6000ms # 连接超时时长（毫秒）
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@ -152,7 +152,7 @@ public class KukaJoinThread implements ApplicationRunner {
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public String getBoxId(String sapMaterial){
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Integer todayBoxNum = service.getTodayBoxNum();
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Integer todayBoxNum = service.getTodayBoxNum()+1;
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String nowTime = DateUtil.format(new Date(), "yyMMdd");
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todayBoxNum+=500;
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@ -174,240 +174,272 @@ public class KukaJoinThread implements ApplicationRunner {
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return f1.format(a);
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}
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//return true 出现混档了，return false 没有出现混档
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private boolean isMixLevel(String[] subIds){
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String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
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String errMsg = "以下基板ID出现混档：";
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boolean res = false;
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for(int i=1;i<subIds.length;i++){
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String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
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if(!powerLevel.equals(correctLevel)){
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errMsg+="基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
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res = true;
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}
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}
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if(res){
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logger.error(errMsg);
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}
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return res;
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}
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@Override
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public void run(ApplicationArguments args) throws Exception {
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// kukaStep1.scheduleAtFixedRate(new Runnable() {
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// @Override
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// public void run() {
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// try {
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//
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// //调度开始
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//// logger.info("");
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//// logger.info("================= 现在开始执行 过程一 任务 ==================");
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// Integer subArrived = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, true);
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// if(subArrived != 1){
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// logger.info("标签打印Event--- 失败"+" --- "+" MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
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// }
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//
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// //一. 从plc 中获取 subId 和 lineNum
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// String subId = (String) read(S7Client.S7_KUKA,Step1Plc2MesVar.SubIdToMes);
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// Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step1Plc2MesVar.LineNum);
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// //把基板ID字符串的空格去掉，因为plc中设置的20位，但实际基板ID就是17位，因为带空格去数据库查询 有问题的。
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// subId = removeKG(subId);
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//
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// //二. MES 业务
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// //=============== MES 业务 开始 =================
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// //1. 从comline数据库中获取 实际pmpp
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// float pmppBySubId = service.getPMPPBySubId(subId);
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// //2. 匹配和计算补偿功率
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// float actualPMPP = compensationPowerServiceBiz.calculCompensationPMPP(pmppBySubId,lineNum);
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// //3. 依据补偿功率，获取工艺参数，并且把这些工艺参数传给kuka
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// WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(actualPMPP, lineNum);
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// write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass()));
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// write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc());
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// write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc());
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// write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp());
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// write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp());
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// logger.info("标签打印Event--- 采集到 基板ID: "+subId+", 线边号："+lineNum+"，从camline 获取到实际pmpp"+pmppBySubId+",计算后 补偿功率："+actualPMPP+",dLable_Pnom: "+argByPMPP.getPowerClass() +",dLable_Voc: "+argByPMPP.getLableVoc()+",dLable_Isc: "+argByPMPP.getLableIsc()+",dLable_Vmpp: "+argByPMPP.getLableVmpp()+",dLable_Impp: "+argByPMPP.getLableImpp());
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//
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//
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//
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// //4. 把基板录到数据库
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// WoPackagingBoxSubstrate woPackagingBoxSubstrate = new WoPackagingBoxSubstrate();
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// woPackagingBoxSubstrate.setLineBody(lineNum);
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// woPackagingBoxSubstrate.setPowerLevel(argByPMPP.getPowerClass());
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// woPackagingBoxSubstrate.setSapMaterial(argByPMPP.getSapMaterialNum());
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// woPackagingBoxSubstrate.setWoSubstrateId(subId);
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// woPackagingBoxSubstrate.setActualPmpp(pmppBySubId);
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// woPackagingBoxSubstrate.setCreateTime(LocalDateTime.now());
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//
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//
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// //5. 从camline那里获取可变字段
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// CamlineExtendArgDTO extendArgFromCamline = service.getExtendArgFromCamline(subId);
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// logger.info("标签打印Event--- 基板ID: "+subId+", 从camline获取PID16~PID22 的实测数据 成功, 数据内容:"+extendArgFromCamline.toString());
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// woPackagingBoxSubstrate.setLastUpdateTime(extendArgFromCamline.getLastUpdateTime());
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// woPackagingBoxSubstrate.setPmpp(actualPMPP);
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// woPackagingBoxSubstrate.setOrderName(extendArgFromCamline.getOrderName());
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// woPackagingBoxSubstrate.setBinclassFl1(extendArgFromCamline.getBinclassFl1());
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// woPackagingBoxSubstrate.setBinclassFl2(extendArgFromCamline.getBinclassFl2());
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// woPackagingBoxSubstrate.setEtaFl1(extendArgFromCamline.getEtaFl1());
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// woPackagingBoxSubstrate.setEtaFl2(extendArgFromCamline.getEtaFl2());
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// woPackagingBoxSubstrate.setFfFl1(extendArgFromCamline.getFfFl1());
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// woPackagingBoxSubstrate.setFfFl2(extendArgFromCamline.getFfFl2());
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// woPackagingBoxSubstrate.setImppFl1(extendArgFromCamline.getImppFl1());
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// woPackagingBoxSubstrate.setImppFl2(extendArgFromCamline.getImppFl2());
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// woPackagingBoxSubstrate.setInsolflashcontrolFl1(extendArgFromCamline.getInsolflashcontrolFl1());
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// woPackagingBoxSubstrate.setInsolflashcontrolFl2(extendArgFromCamline.getInsolflashcontrolFl2());
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// woPackagingBoxSubstrate.setInsolmppFl1(extendArgFromCamline.getInsolmppFl1());
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// woPackagingBoxSubstrate.setInsolmppFl2(extendArgFromCamline.getInsolmppFl2());
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// woPackagingBoxSubstrate.setInsolvocFl1(extendArgFromCamline.getInsolvocFl1());
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// woPackagingBoxSubstrate.setInsolvocFl2(extendArgFromCamline.getInsolvocFl2());
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// woPackagingBoxSubstrate.setInsolFl1(extendArgFromCamline.getInsolFl1());
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// woPackagingBoxSubstrate.setInsolFl2(extendArgFromCamline.getInsolFl2());
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// woPackagingBoxSubstrate.setIscFl1(extendArgFromCamline.getIscFl1());
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// woPackagingBoxSubstrate.setIscFl2(extendArgFromCamline.getIscFl2());
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// woPackagingBoxSubstrate.setMeasTimeFl1(extendArgFromCamline.getMeasTimeFl1());
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// woPackagingBoxSubstrate.setMeasTimeFl2(extendArgFromCamline.getMeasTimeFl2());
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// woPackagingBoxSubstrate.setPmppFl1(extendArgFromCamline.getPmppFl1());
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// woPackagingBoxSubstrate.setPmppFl2(extendArgFromCamline.getPmppFl2());
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// woPackagingBoxSubstrate.setTcellFl1(extendArgFromCamline.getTcellFl1());
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// woPackagingBoxSubstrate.setTcellFl2(extendArgFromCamline.getTcellFl2());
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// woPackagingBoxSubstrate.setTmonicellFl1(extendArgFromCamline.getTmonicellFl1());
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// woPackagingBoxSubstrate.setTmonicellFl2(extendArgFromCamline.getTmonicellFl2());
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// woPackagingBoxSubstrate.setUmppFl1(extendArgFromCamline.getUmppFl1());
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// woPackagingBoxSubstrate.setUmppFl2(extendArgFromCamline.getUmppFl2());
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// woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl1());
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// woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl2());
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//
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// substrateServiceBiz.insert(woPackagingBoxSubstrate);
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// logger.info("标签打印Event--- 基板ID: "+subId+", 录入数据库成功");
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// //=============== MES 业务 结束 =================
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//
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// //三. 当MES完成任务后，把MesToPlc.SubArrivedFinish变量置为true，告诉plc，我操作完成了
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// write(S7Client.S7_KUKA,Step1Mes2PlcVar.SubArrivedFinish,true);
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// logger.info("标签打印Event--- 基板ID: "+subId+", SubArrivedFinish，置为true 成功");
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// //四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
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// Integer subArrived2 = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, false);
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// if(subArrived2 != 1){
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// logger.info("标签打印Event--- 失败"+" --- "+"MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
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// }
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//
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// write(S7Client.S7_KUKA,Step1Mes2PlcVar.SubArrivedFinish,false);
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// logger.info("标签打印Event--- 基板ID: "+subId+", SubArrivedFinish，置为 false 成功, Event1 成功结束");
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//
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// }catch (Throwable e){
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// logger.info("标签打印Event--- :"+e.getMessage());
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// }
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// }
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// },1,1, TimeUnit.SECONDS);
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//
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//
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// kukaStep2.scheduleAtFixedRate(new Runnable() {
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// @Override
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// public void run() {
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// try {
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//
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// //调度开始
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// Integer shelfIsFull = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, true);
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// if(shelfIsFull != 1){
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// logger.info("BOXID生成Event-------失败"+" --- "+"MES监听 Step2Plc2MesVar.ShelfIsFull 是否 等于 1 失败");
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// }
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//
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// //一. 从plc 中获取 subIdList 和 lineNum
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// String[] subIdList = (String[])read(S7Client.S7_KUKA,Step2Plc2MesVar.SubIdList);
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// Integer listSize = (Integer)read(S7Client.S7_KUKA,Step2Plc2MesVar.PackageNumberSet);
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//
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// //二. MES 业务
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// //=============== MES 业务 开始 =================
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// //1.MES 生成BoxId
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// if(subIdList.length<=0){
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// logger.info("BOXID生成Event-------失败"+" --- "+"从plc里面获取到的基板列表 为空");
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// throw new Exception("BOXID生成Event-------kuka机械手 取到了空箱");
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// }
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// //真实的基板ID 就是17位的，plc读取过来，有空格，要把后面3位空格去掉就行了。
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// for(int i=0;i<subIdList.length;i++){
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// subIdList[i] = removeKG(subIdList[i]);
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// }
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// logger.info("BOXID生成Event-------获取到基板列表："+ Arrays.toString(subIdList)+",基板数量:"+listSize);
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//
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// WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIdList[0]);
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// //如果我们系统中找不到这块基板那么就去camline里面找
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// if(bySubId == null){
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// //todo
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// CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIdList[0]);
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// bySubId = new WoPackagingBoxSubstrate();
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// bySubId.setPowerLevel(subIdByCamline.getPowerLevel());
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// bySubId.setSapMaterial(subIdByCamline.getSapMaterial());
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// bySubId.setLineBody(2);
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// }
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//
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//
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// String boxId = getBoxId(bySubId.getSapMaterial());
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// logger.info("BOXID生成Event-------mes 生成的boxId :"+ boxId);
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// //2. 依次update 基板表，把boxId 赋予这些基板
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// for(int i=0;i<listSize;i++){
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// substrateServiceBiz.updatePackagingBoxIdAndSlotByWoSubstrateId(boxId,(i+1),subIdList[i]);
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// }
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// //3.去camline数据库 查询此基板ID 对应的订单
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// String orderNameBySubId = service.getOrderNameBySubId(subIdList[0]);
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// //4. box信息录入到box表
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// WoPackagingBox woPackagingBox = new WoPackagingBox();
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// woPackagingBox.setBoxNo(boxId);
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// woPackagingBox.setPackagingTime(LocalDateTime.now());
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// woPackagingBox.setPowerLevel(bySubId.getPowerLevel());
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// woPackagingBox.setLineBody(bySubId.getLineBody());
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// woPackagingBox.setSapMaterial(bySubId.getSapMaterial());
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// woPackagingBox.setOrderNum(orderNameBySubId);
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// //1-手动模式，2-自动模式
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// woPackagingBox.setModel(2);
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// woPackagingBox.setCreateTime(LocalDateTime.now());
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// boxServiceBiz.insert(woPackagingBox);
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// logger.info("BOXID生成Event-------boxId :"+ boxId+"写入数据库成功");
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// //=============== MES 业务 结束 =================
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//
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// //三. 把生成的BoxId 告诉kuka
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// write(S7Client.S7_KUKA,Step2Mes2PlcVar.BoxId,boxId);
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// logger.info("BOXID生成Event-------boxId :"+ boxId+"传给PLC 成功");
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//
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// //四. 当MES完成任务后，把MesToPlc.ShelfIsFullFinish变量置为true，告诉plc，我操作完成了
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// write(S7Client.S7_KUKA,Step2Mes2PlcVar.ShelfIsFullFinish,true);
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// logger.info("BOXID生成Event-------boxId :"+ boxId+"ShelfIsFullFinish 置为true 成功");
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// //四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
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// Integer subArrived2 = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, false);
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// if(subArrived2 != 1){
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// logger.info("BOXID生成Event-------失败"+" --- "+"步骤1. MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
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// }
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// write(S7Client.S7_KUKA,Step2Mes2PlcVar.ShelfIsFullFinish,false);
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// logger.info("BOXID生成Event-------boxId :"+ boxId+"ShelfIsFullFinish 置为false 成功,Event2 成功结束");
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// }catch (Throwable e){
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// logger.info("BOXID生成Event------- :" + e.getMessage());
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// }
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// }
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// },1,1, TimeUnit.SECONDS);
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//
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//
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// kukaStep3.scheduleAtFixedRate(new Runnable() {
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||||
// @Override
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||||
// public void run() {
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// try {
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//
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// //调度开始
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||||
// Integer shelfIsFull = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, true);
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// if(shelfIsFull != 1){
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// logger.info("装箱单打印Event------失败"+" --- "+"MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
|
||||
// }
|
||||
//
|
||||
// //一. 从plc 中获取 subIdList 和 lineNum
|
||||
// String boxId = (String)read(S7Client.S7_KUKA,Step3Plc2MesVar.BoxId);
|
||||
// Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step3Plc2MesVar.LineNum);
|
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// logger.info("装箱单打印Event------到达站台的boxId :"+boxId);
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//
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||||
// //二. MES 业务
|
||||
// //=============== MES 业务 开始 =================
|
||||
// //1. box信息录入到box表
|
||||
// boxServiceBiz.updateIsArrivedByBoxNo(1,boxId);
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||||
// logger.info("装箱单打印Event------boxId :"+boxId+"更新数据库成功");
|
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// //=============== MES 业务 结束 =================
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||||
//
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||||
//
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// //四. 当MES完成任务后，把MesToPlc.ShelfIsFullArrivedFinish变量置为true，告诉plc，我操作完成了
|
||||
// write(S7Client.S7_KUKA,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,true);
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// logger.info("装箱单打印Event------boxId :"+boxId+"， ShelfIsFullArrivedFinish置为true 成功");
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// //四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
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||||
// Integer subArrived2 = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, false);
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// if(subArrived2 != 1){
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// logger.info("装箱单打印Event------失败"+" --- "+"步骤1. MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
|
||||
// }
|
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// logger.info("装箱单打印Event------boxId :"+boxId+"， 监听到subArrived=false 成功");
|
||||
// write(S7Client.S7_KUKA,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,false);
|
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// logger.info("装箱单打印Event------boxId :"+boxId+"， Even3 成功");
|
||||
// }catch (Throwable e){
|
||||
// logger.info("装箱单打印Event------"+e.getMessage());
|
||||
// }
|
||||
//
|
||||
// }
|
||||
// },1,1, TimeUnit.SECONDS);
|
||||
kukaStep1.scheduleAtFixedRate(new Runnable() {
|
||||
@Override
|
||||
public void run() {
|
||||
try {
|
||||
|
||||
//调度开始
|
||||
// logger.info("");
|
||||
// logger.info("================= 现在开始执行 过程一 任务 ==================");
|
||||
Integer subArrived = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, true);
|
||||
if(subArrived != 1){
|
||||
logger.info("标签打印Event--- 失败"+" --- "+" MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
|
||||
}
|
||||
|
||||
//一. 从plc 中获取 subId 和 lineNum
|
||||
String subId = (String) read(S7Client.S7_KUKA,Step1Plc2MesVar.SubIdToMes);
|
||||
Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step1Plc2MesVar.LineNum);
|
||||
//把基板ID字符串的空格去掉，因为plc中设置的20位，但实际基板ID就是17位，因为带空格去数据库查询 有问题的。
|
||||
subId = removeKG(subId);
|
||||
|
||||
//二. MES 业务
|
||||
//=============== MES 业务 开始 =================
|
||||
//1. 从comline数据库中获取 实际pmpp
|
||||
float pmppActual = service.getPMPPBySubId(subId);
|
||||
//2. 匹配和计算补偿功率
|
||||
float pmppCompensation = compensationPowerServiceBiz.calculCompensationPMPP(pmppActual,lineNum);
|
||||
//3. 依据补偿功率，获取工艺参数，并且把这些工艺参数传给kuka
|
||||
WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(pmppCompensation, lineNum);
|
||||
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass()));
|
||||
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc());
|
||||
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc());
|
||||
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp());
|
||||
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp());
|
||||
logger.info("标签打印Event--- 采集到 基板ID: "+subId+", 线边号："+lineNum+"，从camline 获取到实际pmpp"+pmppActual+",计算后 补偿功率："+pmppCompensation+",dLable_Pnom: "+argByPMPP.getPowerClass() +",dLable_Voc: "+argByPMPP.getLableVoc()+",dLable_Isc: "+argByPMPP.getLableIsc()+",dLable_Vmpp: "+argByPMPP.getLableVmpp()+",dLable_Impp: "+argByPMPP.getLableImpp());
|
||||
|
||||
|
||||
|
||||
//4. 把基板录到数据库
|
||||
WoPackagingBoxSubstrate woPackagingBoxSubstrate = new WoPackagingBoxSubstrate();
|
||||
woPackagingBoxSubstrate.setLineBody(lineNum);
|
||||
woPackagingBoxSubstrate.setPowerLevel(argByPMPP.getPowerClass());
|
||||
woPackagingBoxSubstrate.setSapMaterial(argByPMPP.getSapMaterialNum());
|
||||
woPackagingBoxSubstrate.setWoSubstrateId(subId);
|
||||
woPackagingBoxSubstrate.setActualPmpp(pmppActual);
|
||||
woPackagingBoxSubstrate.setCreateTime(LocalDateTime.now());
|
||||
woPackagingBoxSubstrate.setPmpp(pmppCompensation);
|
||||
|
||||
|
||||
//5. 从camline那里获取可变字段
|
||||
CamlineExtendArgDTO extendArgFromCamline = service.getExtendArgFromCamline(subId);
|
||||
logger.info("标签打印Event--- 基板ID: "+subId+", 从camline获取PID16~PID22 的实测数据 成功, 数据内容:"+extendArgFromCamline.toString());
|
||||
woPackagingBoxSubstrate.setLastUpdateTime(extendArgFromCamline.getLastUpdateTime());
|
||||
|
||||
woPackagingBoxSubstrate.setOrderName(extendArgFromCamline.getOrderName());
|
||||
woPackagingBoxSubstrate.setBinclassFl1(extendArgFromCamline.getBinclassFl1());
|
||||
woPackagingBoxSubstrate.setBinclassFl2(extendArgFromCamline.getBinclassFl2());
|
||||
woPackagingBoxSubstrate.setEtaFl1(extendArgFromCamline.getEtaFl1());
|
||||
woPackagingBoxSubstrate.setEtaFl2(extendArgFromCamline.getEtaFl2());
|
||||
woPackagingBoxSubstrate.setFfFl1(extendArgFromCamline.getFfFl1());
|
||||
woPackagingBoxSubstrate.setFfFl2(extendArgFromCamline.getFfFl2());
|
||||
woPackagingBoxSubstrate.setImppFl1(extendArgFromCamline.getImppFl1());
|
||||
woPackagingBoxSubstrate.setImppFl2(extendArgFromCamline.getImppFl2());
|
||||
woPackagingBoxSubstrate.setInsolflashcontrolFl1(extendArgFromCamline.getInsolflashcontrolFl1());
|
||||
woPackagingBoxSubstrate.setInsolflashcontrolFl2(extendArgFromCamline.getInsolflashcontrolFl2());
|
||||
woPackagingBoxSubstrate.setInsolmppFl1(extendArgFromCamline.getInsolmppFl1());
|
||||
woPackagingBoxSubstrate.setInsolmppFl2(extendArgFromCamline.getInsolmppFl2());
|
||||
woPackagingBoxSubstrate.setInsolvocFl1(extendArgFromCamline.getInsolvocFl1());
|
||||
woPackagingBoxSubstrate.setInsolvocFl2(extendArgFromCamline.getInsolvocFl2());
|
||||
woPackagingBoxSubstrate.setInsolFl1(extendArgFromCamline.getInsolFl1());
|
||||
woPackagingBoxSubstrate.setInsolFl2(extendArgFromCamline.getInsolFl2());
|
||||
woPackagingBoxSubstrate.setIscFl1(extendArgFromCamline.getIscFl1());
|
||||
woPackagingBoxSubstrate.setIscFl2(extendArgFromCamline.getIscFl2());
|
||||
woPackagingBoxSubstrate.setMeasTimeFl1(extendArgFromCamline.getMeasTimeFl1());
|
||||
woPackagingBoxSubstrate.setMeasTimeFl2(extendArgFromCamline.getMeasTimeFl2());
|
||||
woPackagingBoxSubstrate.setPmppFl1(extendArgFromCamline.getPmppFl1());
|
||||
woPackagingBoxSubstrate.setPmppFl2(extendArgFromCamline.getPmppFl2());
|
||||
woPackagingBoxSubstrate.setTcellFl1(extendArgFromCamline.getTcellFl1());
|
||||
woPackagingBoxSubstrate.setTcellFl2(extendArgFromCamline.getTcellFl2());
|
||||
woPackagingBoxSubstrate.setTmonicellFl1(extendArgFromCamline.getTmonicellFl1());
|
||||
woPackagingBoxSubstrate.setTmonicellFl2(extendArgFromCamline.getTmonicellFl2());
|
||||
woPackagingBoxSubstrate.setUmppFl1(extendArgFromCamline.getUmppFl1());
|
||||
woPackagingBoxSubstrate.setUmppFl2(extendArgFromCamline.getUmppFl2());
|
||||
woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl1());
|
||||
woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl2());
|
||||
|
||||
substrateServiceBiz.insert(woPackagingBoxSubstrate);
|
||||
logger.info("标签打印Event--- 基板ID: "+subId+", 录入数据库成功");
|
||||
//=============== MES 业务 结束 =================
|
||||
|
||||
//三. 当MES完成任务后，把MesToPlc.SubArrivedFinish变量置为true，告诉plc，我操作完成了
|
||||
write(S7Client.S7_KUKA,Step1Mes2PlcVar.SubArrivedFinish,true);
|
||||
logger.info("标签打印Event--- 基板ID: "+subId+", SubArrivedFinish，置为true 成功");
|
||||
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
|
||||
Integer subArrived2 = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, false);
|
||||
if(subArrived2 != 1){
|
||||
logger.info("标签打印Event--- 失败"+" --- "+"MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
|
||||
}
|
||||
|
||||
write(S7Client.S7_KUKA,Step1Mes2PlcVar.SubArrivedFinish,false);
|
||||
logger.info("标签打印Event--- 基板ID: "+subId+", SubArrivedFinish，置为 false 成功, Event1 成功结束");
|
||||
|
||||
}catch (Throwable e){
|
||||
logger.info("标签打印Event--- :"+e.getMessage());
|
||||
}
|
||||
}
|
||||
},1,1, TimeUnit.SECONDS);
|
||||
|
||||
|
||||
|
||||
|
||||
kukaStep2.scheduleAtFixedRate(new Runnable() {
|
||||
@Override
|
||||
public void run() {
|
||||
try {
|
||||
|
||||
//调度开始
|
||||
Integer shelfIsFull = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, true);
|
||||
if(shelfIsFull != 1){
|
||||
logger.info("BOXID生成Event-------失败"+" --- "+"MES监听 Step2Plc2MesVar.ShelfIsFull 是否 等于 1 失败");
|
||||
}
|
||||
|
||||
//一. 从plc 中获取 subIdList 和 lineNum
|
||||
String[] subIdList = (String[])read(S7Client.S7_KUKA,Step2Plc2MesVar.SubIdList);
|
||||
Integer listSize = (Integer)read(S7Client.S7_KUKA,Step2Plc2MesVar.PackageNumberSet);
|
||||
|
||||
//二. MES 业务
|
||||
//=============== MES 业务 开始 =================
|
||||
//1.MES 生成BoxId
|
||||
if(subIdList.length<=0){
|
||||
logger.info("BOXID生成Event-------失败"+" --- "+"从plc里面获取到的基板列表 为空");
|
||||
throw new Exception("BOXID生成Event-------kuka机械手 取到了空箱");
|
||||
}
|
||||
//真实的基板ID 就是17位的，plc读取过来，有空格，要把后面3位空格去掉就行了。
|
||||
for(int i=0;i<subIdList.length;i++){
|
||||
subIdList[i] = removeKG(subIdList[i]);
|
||||
}
|
||||
logger.info("BOXID生成Event-------获取到基板列表："+ Arrays.toString(subIdList)+",基板数量:"+listSize);
|
||||
|
||||
WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIdList[0]);
|
||||
//如果我们系统中找不到这块基板那么就去camline里面找
|
||||
if(bySubId == null){
|
||||
//todo
|
||||
CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIdList[0]);
|
||||
bySubId = new WoPackagingBoxSubstrate();
|
||||
bySubId.setPowerLevel(subIdByCamline.getPowerLevel());
|
||||
bySubId.setSapMaterial(subIdByCamline.getSapMaterial());
|
||||
bySubId.setLineBody(2);
|
||||
}
|
||||
|
||||
//校验是否存在混档位情况
|
||||
String boxId = "";
|
||||
if(isMixLevel(subIdList)){
|
||||
//出现混档
|
||||
boxId = getBoxId(bySubId.getSapMaterial());
|
||||
}else {
|
||||
boxId = getBoxId(bySubId.getSapMaterial());
|
||||
}
|
||||
|
||||
|
||||
|
||||
|
||||
logger.info("BOXID生成Event-------mes 生成的boxId :"+ boxId);
|
||||
//2. 依次update 基板表，把boxId 赋予这些基板
|
||||
for(int i=0;i<listSize;i++){
|
||||
substrateServiceBiz.updatePackagingBoxIdAndSlotByWoSubstrateId(boxId,(i+1),subIdList[i]);
|
||||
}
|
||||
//3.去camline数据库 查询此基板ID 对应的订单
|
||||
String orderNameBySubId = service.getOrderNameBySubId(subIdList[0]);
|
||||
//4. box信息录入到box表
|
||||
WoPackagingBox woPackagingBox = new WoPackagingBox();
|
||||
woPackagingBox.setBoxNo(boxId);
|
||||
woPackagingBox.setPackagingTime(LocalDateTime.now());
|
||||
woPackagingBox.setPowerLevel(bySubId.getPowerLevel());
|
||||
woPackagingBox.setLineBody(bySubId.getLineBody());
|
||||
woPackagingBox.setSapMaterial(bySubId.getSapMaterial());
|
||||
woPackagingBox.setOrderNum(orderNameBySubId);
|
||||
//1-手动模式，2-自动模式
|
||||
woPackagingBox.setModel(2);
|
||||
woPackagingBox.setCreateTime(LocalDateTime.now());
|
||||
boxServiceBiz.insert(woPackagingBox);
|
||||
logger.info("BOXID生成Event-------boxId :"+ boxId+"写入数据库成功");
|
||||
//=============== MES 业务 结束 =================
|
||||
|
||||
//三. 把生成的BoxId 告诉kuka
|
||||
write(S7Client.S7_KUKA,Step2Mes2PlcVar.BoxId,boxId);
|
||||
logger.info("BOXID生成Event-------boxId :"+ boxId+"传给PLC 成功");
|
||||
|
||||
//四. 当MES完成任务后，把MesToPlc.ShelfIsFullFinish变量置为true，告诉plc，我操作完成了
|
||||
write(S7Client.S7_KUKA,Step2Mes2PlcVar.ShelfIsFullFinish,true);
|
||||
logger.info("BOXID生成Event-------boxId :"+ boxId+"ShelfIsFullFinish 置为true 成功");
|
||||
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
|
||||
Integer subArrived2 = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, false);
|
||||
if(subArrived2 != 1){
|
||||
logger.info("BOXID生成Event-------失败"+" --- "+"步骤1. MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
|
||||
}
|
||||
write(S7Client.S7_KUKA,Step2Mes2PlcVar.ShelfIsFullFinish,false);
|
||||
logger.info("BOXID生成Event-------boxId :"+ boxId+"ShelfIsFullFinish 置为false 成功,Event2 成功结束");
|
||||
}catch (Throwable e){
|
||||
logger.info("BOXID生成Event------- :" + e.getMessage());
|
||||
}
|
||||
}
|
||||
},1,1, TimeUnit.SECONDS);
|
||||
|
||||
|
||||
kukaStep3.scheduleAtFixedRate(new Runnable() {
|
||||
@Override
|
||||
public void run() {
|
||||
try {
|
||||
|
||||
//调度开始
|
||||
Integer shelfIsFull = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, true);
|
||||
if(shelfIsFull != 1){
|
||||
logger.info("装箱单打印Event------失败"+" --- "+"MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
|
||||
}
|
||||
|
||||
//一. 从plc 中获取 subIdList 和 lineNum
|
||||
String boxId = (String)read(S7Client.S7_KUKA,Step3Plc2MesVar.BoxId);
|
||||
Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step3Plc2MesVar.LineNum);
|
||||
logger.info("装箱单打印Event------到达站台的boxId :"+boxId);
|
||||
|
||||
//二. MES 业务
|
||||
//=============== MES 业务 开始 =================
|
||||
//1. box信息录入到box表
|
||||
boxServiceBiz.updateIsArrivedByBoxNo(1,boxId);
|
||||
logger.info("装箱单打印Event------boxId :"+boxId+"更新数据库成功");
|
||||
//=============== MES 业务 结束 =================
|
||||
|
||||
|
||||
//四. 当MES完成任务后，把MesToPlc.ShelfIsFullArrivedFinish变量置为true，告诉plc，我操作完成了
|
||||
write(S7Client.S7_KUKA,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,true);
|
||||
logger.info("装箱单打印Event------boxId :"+boxId+"， ShelfIsFullArrivedFinish置为true 成功");
|
||||
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
|
||||
Integer subArrived2 = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, false);
|
||||
if(subArrived2 != 1){
|
||||
logger.info("装箱单打印Event------失败"+" --- "+"步骤1. MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
|
||||
}
|
||||
logger.info("装箱单打印Event------boxId :"+boxId+"， 监听到subArrived=false 成功");
|
||||
write(S7Client.S7_KUKA,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,false);
|
||||
logger.info("装箱单打印Event------boxId :"+boxId+"， Even3 成功");
|
||||
}catch (Throwable e){
|
||||
logger.info("装箱单打印Event------"+e.getMessage());
|
||||
}
|
||||
|
||||
}
|
||||
},1,1, TimeUnit.SECONDS);
|
||||
|
||||
}
|
||||
|
||||
|
||||
@ -12,9 +12,9 @@ import java.util.List;
|
||||
*/
|
||||
@Data
|
||||
public class PowerReportVo {
|
||||
private Float totalLevelPower;
|
||||
private Float totalCompensatePower;
|
||||
private Float diversePower;
|
||||
private Float totalLevelPower; //档位功率汇总
|
||||
private Float totalCompensatePower; //补偿功率汇总
|
||||
private Float diversePower; //差异功率汇总
|
||||
|
||||
private List<PowerReportDTO> powerReports;
|
||||
|
||||
|
||||
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