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caixiang
2023-02-25 14:19:33 +08:00
parent cdc06bd733
commit fed8f82ff0
20 changed files with 666 additions and 1710 deletions
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430
ym-packing/src/main/java/com/cnbm/dispatch/KukaJoinThread.java Normal file
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package com.cnbm.dispatch;
import cn.hutool.core.date.DateUtil;
import com.cnbm.dispatch.enums.kuka.step1.Step1Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step1.Step1Plc2MesVar;
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
import com.cnbm.packing.service.*;
import com.cnbm.s7.s7connector.enmuc.S7Client;
import com.cnbm.s7.s7connector.type.PlcVar;
import org.slf4j.Logger;
import org.slf4j.LoggerFactory;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.boot.ApplicationArguments;
import org.springframework.boot.ApplicationRunner;
import org.springframework.core.annotation.Order;
import org.springframework.stereotype.Component;
import java.util.Date;
import java.util.concurrent.Executors;
import java.util.concurrent.ScheduledExecutorService;
import java.util.concurrent.TimeUnit;
/**
* @Desc: ""
* @Author: caixiang
* @DATE: 2022/12/23 12:33
*/
@Component
@Order(value = 1)
public class KukaJoinThread implements ApplicationRunner {
private static final Logger logger = LoggerFactory.getLogger(KukaJoinThread.class);
@Autowired
DynamicDataSourceService service;
@Autowired
WoPowerLevelServiceBiz levelServiceBiz;
@Autowired
WoCompensationPowerServiceBiz compensationPowerServiceBiz;
@Autowired
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
@Autowired
WoPackagingBoxServiceBiz boxServiceBiz;
public KukaJoinThread(){
this.kukaStep1 = Executors.newScheduledThreadPool(1);
this.kukaStep2 = Executors.newScheduledThreadPool(1);
this.kukaStep3 = Executors.newScheduledThreadPool(1);
}
private ScheduledExecutorService kukaStep1;
private ScheduledExecutorService kukaStep2;
private ScheduledExecutorService kukaStep3;
/**
* return
* 成功： 返回相应的object对象
* 失败： 返回null
* */
private Object read(S7Client s7Client,Step1Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Exception e){
logger.error("host:"+s7Client.getHost()+" ; read 操作出现问题: "+e.getMessage());
e.printStackTrace();
return null;
}
}
private void write(S7Client s7Client, Step1Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
private Object read(S7Client s7Client, Step2Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Exception e){
logger.error("host:"+s7Client.getHost()+" ; read 操作出现问题: "+e.getMessage());
e.printStackTrace();
return null;
}
}
private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
private Object read(S7Client s7Client, Step3Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Exception e){
logger.error("host:"+s7Client.getHost()+" ; read 操作出现问题: "+e.getMessage());
e.printStackTrace();
return null;
}
}
private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
public String getBoxId(String sapMaterial){
Integer todayBoxNum = service.getTodayBoxNum();
String nowTime = DateUtil.format(new Date(), "yyMMdd");
String res = "301"+sapMaterial+nowTime+todayBoxNum;
return res;
}
@Override
public void run(ApplicationArguments args) throws Exception {
kukaStep1.scheduleAtFixedRate(new Runnable() {
@Override
public void run() {
logger.info("================= 现在开始执行 过程一 任务 ==================");
}
},1,1, TimeUnit.SECONDS);
// kukaStep1.scheduleAtFixedRate(new Runnable() {
// @Override
// public void run() {
// //调度开始
//// logger.info("");
//// logger.info("================= 现在开始执行 过程一 任务 ==================");
// Integer subArrived = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, true);
// if(subArrived != 1){
// logger.info("失败"+" --- "+" MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
// }
//
// //一. 从plc 中获取 subId 和 lineNum
// String subId = (String) read(S7Client.S7_KUKA,Step1Plc2MesVar.SubIdToMes);
// Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step1Plc2MesVar.LineNum);
// logger.info("采集到 基板ID: "+subId+", 线边号："+lineNum);
//
// //二. MES 业务
// //=============== MES 业务 开始 =================
// //1. 从comline数据库中获取 实际pmpp
// float pmppBySubId = service.getPMPPBySubId(subId);
// //2. 匹配和计算补偿功率
// float actualPMPP = compensationPowerServiceBiz.calculCompensationPMPP(pmppBySubId,lineNum);
// //3. 依据补偿功率，获取工艺参数，并且把这些工艺参数传给kuka
// WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(actualPMPP, lineNum);
// write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass()));
// write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc());
// write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc());
// write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp());
// write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp());
//
//
//
// //4. 把基板录到数据库
// WoPackagingBoxSubstrate woPackagingBoxSubstrate = new WoPackagingBoxSubstrate();
// woPackagingBoxSubstrate.setLineBody(lineNum);
// woPackagingBoxSubstrate.setPowerLevel(argByPMPP.getPowerClass());
// woPackagingBoxSubstrate.setSapMaterial(argByPMPP.getSapMaterialNum());
// woPackagingBoxSubstrate.setWoSubstrateId(subId);
//
// //5. 从camline那里获取可变字段
// CamlineExtendArgDTO extendArgFromCamline = service.getExtendArgFromCamline(subId);
// woPackagingBoxSubstrate.setLastUpdateTime(extendArgFromCamline.getLastUpdateTime());
// woPackagingBoxSubstrate.setPmpp(actualPMPP);
// woPackagingBoxSubstrate.setOrderName(extendArgFromCamline.getOrderName());
// woPackagingBoxSubstrate.setBinclassFl1(extendArgFromCamline.getBinclassFl1());
// woPackagingBoxSubstrate.setBinclassFl2(extendArgFromCamline.getBinclassFl2());
// woPackagingBoxSubstrate.setEtaFl1(extendArgFromCamline.getEtaFl1());
// woPackagingBoxSubstrate.setEtaFl2(extendArgFromCamline.getEtaFl2());
// woPackagingBoxSubstrate.setFfFl1(extendArgFromCamline.getFfFl1());
// woPackagingBoxSubstrate.setFfFl2(extendArgFromCamline.getFfFl2());
// woPackagingBoxSubstrate.setImppFl1(extendArgFromCamline.getImppFl1());
// woPackagingBoxSubstrate.setImppFl2(extendArgFromCamline.getImppFl2());
// woPackagingBoxSubstrate.setInsolflashcontrolFl1(extendArgFromCamline.getInsolflashcontrolFl1());
// woPackagingBoxSubstrate.setInsolflashcontrolFl2(extendArgFromCamline.getInsolflashcontrolFl2());
// woPackagingBoxSubstrate.setInsolmppFl1(extendArgFromCamline.getInsolmppFl1());
// woPackagingBoxSubstrate.setInsolmppFl2(extendArgFromCamline.getInsolmppFl2());
// woPackagingBoxSubstrate.setInsolvocFl1(extendArgFromCamline.getInsolvocFl1());
// woPackagingBoxSubstrate.setInsolvocFl2(extendArgFromCamline.getInsolvocFl2());
// woPackagingBoxSubstrate.setInsolFl1(extendArgFromCamline.getInsolFl1());
// woPackagingBoxSubstrate.setInsolFl2(extendArgFromCamline.getInsolFl2());
// woPackagingBoxSubstrate.setIscFl1(extendArgFromCamline.getIscFl1());
// woPackagingBoxSubstrate.setIscFl2(extendArgFromCamline.getIscFl2());
// woPackagingBoxSubstrate.setMeasTimeFl1(extendArgFromCamline.getMeasTimeFl1());
// woPackagingBoxSubstrate.setMeasTimeFl2(extendArgFromCamline.getMeasTimeFl2());
// woPackagingBoxSubstrate.setPmppFl1(extendArgFromCamline.getPmppFl1());
// woPackagingBoxSubstrate.setPmppFl2(extendArgFromCamline.getPmppFl2());
// woPackagingBoxSubstrate.setTcellFl1(extendArgFromCamline.getTcellFl1());
// woPackagingBoxSubstrate.setTcellFl2(extendArgFromCamline.getTcellFl2());
// woPackagingBoxSubstrate.setTmonicellFl1(extendArgFromCamline.getTmonicellFl1());
// woPackagingBoxSubstrate.setTmonicellFl2(extendArgFromCamline.getTmonicellFl2());
// woPackagingBoxSubstrate.setUmppFl1(extendArgFromCamline.getUmppFl1());
// woPackagingBoxSubstrate.setUmppFl2(extendArgFromCamline.getUmppFl2());
// woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl1());
// woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl2());
//
// substrateServiceBiz.insert(woPackagingBoxSubstrate);
// //=============== MES 业务 结束 =================
//
// //三. 当MES完成任务后，把MesToPlc.SubArrivedFinish变量置为true，告诉plc，我操作完成了
// write(S7Client.S7_KUKA,Step1Mes2PlcVar.SubArrivedFinish,true);
//
// //四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
// Integer subArrived2 = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, false);
// if(subArrived2 != 1){
// logger.info("失败"+" --- "+"MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
// }
// write(S7Client.S7_KUKA,Step1Mes2PlcVar.SubArrivedFinish,false);
// }
// },1,1, TimeUnit.SECONDS);
//
//
// kukaStep2.scheduleAtFixedRate(new Runnable() {
// @Override
// public void run() {
// //调度开始
//
// Integer shelfIsFull = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, true);
// if(shelfIsFull != 1){
// logger.info("失败"+" --- "+"MES监听 Step2Plc2MesVar.ShelfIsFull 是否 等于 1 失败");
// }
//
// //一. 从plc 中获取 subIdList 和 lineNum
// String[] subIdList = (String[])read(S7Client.S7_KUKA,Step2Plc2MesVar.SubIdList);
//// Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step2Plc2MesVar.LineNum);
// logger.info("获取到基板列表："+ Arrays.toString(subIdList));
//
// //二. MES 业务
// //=============== MES 业务 开始 =================
// //1.MES 生成BoxId
// if(subIdList.length<=0){
// logger.info("失败"+" --- "+"从plc里面获取到的基板列表 为空");
// }
// WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIdList[0]);
// String boxId = getBoxId(bySubId.getSapMaterial());
// logger.info("mes 生成的boxId :"+ boxId);
// //2. 依次update 基板表，把boxId 赋予这些基板
// for(int i=0;i<subIdList.length;i++){
// substrateServiceBiz.updatePackagingBoxIdByWoSubstrateId(boxId,subIdList[i]);
// }
// //3.去camline数据库 查询此基板ID 对应的订单
// String orderNameBySubId = service.getOrderNameBySubId(subIdList[0]);
// //4. box信息录入到box表
// WoPackagingBox woPackagingBox = new WoPackagingBox();
// woPackagingBox.setBoxNo(boxId);
// woPackagingBox.setPackagingTime(LocalDateTime.now());
// woPackagingBox.setPowerLevel(bySubId.getPowerLevel());
// woPackagingBox.setLineBody(bySubId.getLineBody());
// woPackagingBox.setSapMaterial(bySubId.getSapMaterial());
// woPackagingBox.setOrderNum(orderNameBySubId);
// //1-手动模式，2-自动模式
// woPackagingBox.setModel(2);
// boxServiceBiz.insert(woPackagingBox);
// //=============== MES 业务 结束 =================
//
// //三. 把生成的BoxId 告诉kuka
// write(S7Client.S7_KUKA,Step2Mes2PlcVar.BoxId,boxId);
//
// //四. 当MES完成任务后，把MesToPlc.ShelfIsFullFinish变量置为true，告诉plc，我操作完成了
// write(S7Client.S7_KUKA,Step2Mes2PlcVar.ShelfIsFullFinish,true);
//
// //四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
// Integer subArrived2 = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, false);
// if(subArrived2 != 1){
// logger.info("失败"+" --- "+"步骤1. MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
// }
// write(S7Client.S7_KUKA,Step2Mes2PlcVar.ShelfIsFullFinish,false);
// }
// },1,1, TimeUnit.SECONDS);
//
//
// kukaStep3.scheduleAtFixedRate(new Runnable() {
// @Override
// public void run() {
// //调度开始
// Integer shelfIsFull = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, true);
// if(shelfIsFull != 1){
// logger.info("失败"+" --- "+"MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
// }
//
// //一. 从plc 中获取 subIdList 和 lineNum
// String boxId = (String)read(S7Client.S7_KUKA,Step3Plc2MesVar.BoxId);
// Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step3Plc2MesVar.LineNum);
// logger.info("到达站台的boxId :"+boxId);
//
// //二. MES 业务
// //=============== MES 业务 开始 =================
// //1. box信息录入到box表
// boxServiceBiz.updateIsArrivedByBoxNo(1,boxId);
// //=============== MES 业务 结束 =================
//
//
// //四. 当MES完成任务后，把MesToPlc.ShelfIsFullArrivedFinish变量置为true，告诉plc，我操作完成了
// write(S7Client.S7_KUKA,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,true);
//
// //四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
// Integer subArrived2 = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, false);
// if(subArrived2 != 1){
// logger.info("失败"+" --- "+"步骤1. MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
// }
// write(S7Client.S7_KUKA,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,false);
//
//
// }
// },1,1, TimeUnit.SECONDS);
}
/**
*
* arg:
* Step1Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step1Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_KUKA,var);
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Exception e){
logger.info("S7 数据采集 异常。");
res = 2;
break;
}
}
return res;
}
/**
*
* arg:
* Step2Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step2Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_KUKA,var);
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Exception e){
logger.info("S7 数据采集 异常。");
res = 2;
break;
}
}
return res;
}
/**
*
* arg:
* Step3Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step3Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_KUKA,var);
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Exception e){
logger.info("S7 数据采集 异常。");
res = 2;
break;
}
}
return res;
}
}

2
ym-packing/src/main/java/com/cnbm/packing/dispatch/enums/CodeEnum.java → ym-packing/src/main/java/com/cnbm/dispatch/enums/CodeEnum.java
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@@ -1,4 +1,4 @@
package com.cnbm.packing.dispatch.enums;
package com.cnbm.dispatch.enums;
/**
* @Author: 蔡翔

2
ym-packing/src/main/java/com/cnbm/packing/dispatch/enums/kuka/step1/Step1Mes2PlcVar.java → ym-packing/src/main/java/com/cnbm/dispatch/enums/kuka/step1/Step1Mes2PlcVar.java
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@@ -1,4 +1,4 @@
package com.cnbm.packing.dispatch.enums.kuka.step1;
package com.cnbm.dispatch.enums.kuka.step1;
import com.cnbm.s7.s7connector.api.DaveArea;
import com.cnbm.s7.s7connector.type.PlcVar;

2
ym-packing/src/main/java/com/cnbm/packing/dispatch/enums/kuka/step1/Step1Plc2MesVar.java → ym-packing/src/main/java/com/cnbm/dispatch/enums/kuka/step1/Step1Plc2MesVar.java
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@@ -1,4 +1,4 @@
package com.cnbm.packing.dispatch.enums.kuka.step1;
package com.cnbm.dispatch.enums.kuka.step1;
import com.cnbm.s7.s7connector.api.DaveArea;
import com.cnbm.s7.s7connector.type.PlcVar;

2
ym-packing/src/main/java/com/cnbm/packing/dispatch/enums/kuka/step2/Step2Mes2PlcVar.java → ym-packing/src/main/java/com/cnbm/dispatch/enums/kuka/step2/Step2Mes2PlcVar.java
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@@ -1,4 +1,4 @@
package com.cnbm.packing.dispatch.enums.kuka.step2;
package com.cnbm.dispatch.enums.kuka.step2;
import com.cnbm.s7.s7connector.api.DaveArea;
import com.cnbm.s7.s7connector.type.PlcVar;

2
ym-packing/src/main/java/com/cnbm/packing/dispatch/enums/kuka/step2/Step2Plc2MesVar.java → ym-packing/src/main/java/com/cnbm/dispatch/enums/kuka/step2/Step2Plc2MesVar.java
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@@ -1,4 +1,4 @@
package com.cnbm.packing.dispatch.enums.kuka.step2;
package com.cnbm.dispatch.enums.kuka.step2;
import com.cnbm.s7.s7connector.api.DaveArea;
import com.cnbm.s7.s7connector.type.PlcVar;

2
ym-packing/src/main/java/com/cnbm/packing/dispatch/enums/kuka/step3/Step3Mes2PlcVar.java → ym-packing/src/main/java/com/cnbm/dispatch/enums/kuka/step3/Step3Mes2PlcVar.java
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@@ -1,4 +1,4 @@
package com.cnbm.packing.dispatch.enums.kuka.step3;
package com.cnbm.dispatch.enums.kuka.step3;
import com.cnbm.s7.s7connector.api.DaveArea;
import com.cnbm.s7.s7connector.type.PlcVar;

2
ym-packing/src/main/java/com/cnbm/packing/dispatch/enums/kuka/step3/Step3Plc2MesVar.java → ym-packing/src/main/java/com/cnbm/dispatch/enums/kuka/step3/Step3Plc2MesVar.java
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@@ -1,4 +1,4 @@
package com.cnbm.packing.dispatch.enums.kuka.step3;
package com.cnbm.dispatch.enums.kuka.step3;
import com.cnbm.s7.s7connector.api.DaveArea;
import com.cnbm.s7.s7connector.type.PlcVar;

110
ym-packing/src/main/java/com/cnbm/packing/controller/TestController.java
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@@ -1,17 +1,29 @@
package com.cnbm.packing.controller;
import com.cnbm.common.constant.Constant;
import com.cnbm.dispatch.enums.kuka.step1.Step1Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step1.Step1Plc2MesVar;
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
import com.cnbm.packing.service.DynamicDataSourceService;
import com.cnbm.s7.entity.R;
import com.cnbm.s7.s7connector.enmuc.S7Client;
import io.swagger.annotations.Api;
import io.swagger.annotations.ApiImplicitParam;
import io.swagger.annotations.ApiImplicitParams;
import org.slf4j.Logger;
import org.slf4j.LoggerFactory;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.web.bind.annotation.*;
import com.cnbm.common.utils.Result;
import springfox.documentation.annotations.ApiIgnore;
import java.io.UnsupportedEncodingException;
import java.text.ParseException;
import java.util.Map;
/**
* @Author weihongyang
* @Date 2022/6/24 8:57 AM
@@ -22,8 +34,104 @@ import java.util.Map;
@Api(tags="测试接口")
public class TestController {
private static final Logger logger = LoggerFactory.getLogger(TestController.class);
@Autowired
DynamicDataSourceService service;
private Object read(S7Client s7Client,Step1Plc2MesVar var) throws UnsupportedEncodingException, ParseException {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Exception e){
e.printStackTrace();
return null;
}
}
private Object read(S7Client s7Client,Step1Mes2PlcVar var) throws UnsupportedEncodingException, ParseException {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Exception e){
e.printStackTrace();
return null;
}
}
private Object read(S7Client s7Client,Step2Plc2MesVar var) throws UnsupportedEncodingException, ParseException {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Exception e){
e.printStackTrace();
return null;
}
}
private Object read(S7Client s7Client,Step2Mes2PlcVar var) throws UnsupportedEncodingException, ParseException {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Exception e){
e.printStackTrace();
return null;
}
}
private Object read(S7Client s7Client,Step3Plc2MesVar var) throws UnsupportedEncodingException, ParseException {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Exception e){
e.printStackTrace();
return null;
}
}
private Object read(S7Client s7Client,Step3Mes2PlcVar var) throws UnsupportedEncodingException, ParseException {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Exception e){
e.printStackTrace();
return null;
}
}
@PostMapping("/testReadAll")
public R testReadAll() throws UnsupportedEncodingException, ParseException {
for(Step1Plc2MesVar actual:Step1Plc2MesVar.values()){
logger.info(read(S7Client.S7_KUKA,actual).toString());
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_KUKA,actual).toString());
}
for(Step1Mes2PlcVar actual:Step1Mes2PlcVar.values()){
logger.info(read(S7Client.S7_KUKA,actual).toString());
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_KUKA,actual).toString());
}
for(Step2Plc2MesVar actual:Step2Plc2MesVar.values()){
logger.info(read(S7Client.S7_KUKA,actual).toString());
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_KUKA,actual).toString());
}
for(Step2Mes2PlcVar actual:Step2Mes2PlcVar.values()){
logger.info(read(S7Client.S7_KUKA,actual).toString());
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_KUKA,actual).toString());
}
for(Step3Plc2MesVar actual:Step3Plc2MesVar.values()){
logger.info(read(S7Client.S7_KUKA,actual).toString());
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_KUKA,actual).toString());
}
for(Step3Mes2PlcVar actual:Step3Mes2PlcVar.values()){
logger.info(read(S7Client.S7_KUKA,actual).toString());
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_KUKA,actual).toString());
}
return R.ok();
}
@PostMapping("/testlogger")
public R testlogger() {
logger.info("test logger");
System.out.println("test logger");
return R.ok();
}
@PostMapping("getPMPPBySubId")
@ApiImplicitParams({
@ApiImplicitParam(name = "subId", value = "基板ID", paramType = "query", required = true, dataTypeClass=Integer.class) ,

429
ym-packing/src/main/java/com/cnbm/packing/dispatch/KukaJoinThread.java
View File

@@ -1,429 +0,0 @@
package com.cnbm.packing.dispatch;
import cn.hutool.core.date.DateUtil;
import cn.hutool.core.util.RandomUtil;
import com.cnbm.packing.dispatch.enums.kuka.step1.Step1Mes2PlcVar;
import com.cnbm.packing.dispatch.enums.kuka.step1.Step1Plc2MesVar;
import com.cnbm.packing.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
import com.cnbm.packing.dispatch.enums.kuka.step2.Step2Plc2MesVar;
import com.cnbm.packing.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
import com.cnbm.packing.dispatch.enums.kuka.step3.Step3Plc2MesVar;
import com.cnbm.packing.dto.CamlineExtendArgDTO;
import com.cnbm.packing.dto.WoPowerLevelDTO;
import com.cnbm.packing.entity.WoPackagingBox;
import com.cnbm.packing.entity.WoPackagingBoxSubstrate;
import com.cnbm.packing.entity.WoPowerLevel;
import com.cnbm.packing.service.*;
import com.cnbm.s7.s7connector.enmuc.S7Client;
import com.cnbm.s7.s7connector.type.PlcVar;
import org.slf4j.Logger;
import org.slf4j.LoggerFactory;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.boot.ApplicationArguments;
import org.springframework.boot.ApplicationRunner;
import org.springframework.core.annotation.Order;
import org.springframework.stereotype.Component;
import java.time.LocalDateTime;
import java.util.Arrays;
import java.util.Date;
import java.util.concurrent.Executors;
import java.util.concurrent.ScheduledExecutorService;
import java.util.concurrent.TimeUnit;
/**
* @Desc: ""
* @Author: caixiang
* @DATE: 2022/12/23 12:33
*/
@Component
@Order(value = 1)
public class KukaJoinThread implements ApplicationRunner {
private static final Logger logger = LoggerFactory.getLogger(KukaJoinThread.class);
@Autowired
DynamicDataSourceService service;
@Autowired
WoPowerLevelServiceBiz levelServiceBiz;
@Autowired
WoCompensationPowerServiceBiz compensationPowerServiceBiz;
@Autowired
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
@Autowired
WoPackagingBoxServiceBiz boxServiceBiz;
public KukaJoinThread(){
this.kukaStep1 = Executors.newScheduledThreadPool(1);
this.kukaStep2 = Executors.newScheduledThreadPool(1);
this.kukaStep3 = Executors.newScheduledThreadPool(1);
}
private ScheduledExecutorService kukaStep1;
private ScheduledExecutorService kukaStep2;
private ScheduledExecutorService kukaStep3;
/**
* return
* 成功： 返回相应的object对象
* 失败： 返回null
* */
private Object read(S7Client s7Client,Step1Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Exception e){
logger.error("host:"+s7Client.getHost()+" ; read 操作出现问题: "+e.getMessage());
e.printStackTrace();
return null;
}
}
private void write(S7Client s7Client, Step1Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
private Object read(S7Client s7Client, Step2Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Exception e){
logger.error("host:"+s7Client.getHost()+" ; read 操作出现问题: "+e.getMessage());
e.printStackTrace();
return null;
}
}
private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
private Object read(S7Client s7Client, Step3Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Exception e){
logger.error("host:"+s7Client.getHost()+" ; read 操作出现问题: "+e.getMessage());
e.printStackTrace();
return null;
}
}
private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
public String getBoxId(String sapMaterial){
Integer todayBoxNum = service.getTodayBoxNum();
String nowTime = DateUtil.format(new Date(), "yyMMdd");
String res = "301"+sapMaterial+nowTime+todayBoxNum;
return res;
}
@Override
public void run(ApplicationArguments args) throws Exception {
kukaStep1.scheduleAtFixedRate(new Runnable() {
@Override
public void run() {
//调度开始
// logger.info("");
// logger.info("================= 现在开始执行 过程一 任务 ==================");
Integer subArrived = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, true);
if(subArrived != 1){
logger.info("失败"+" --- "+" MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
}
//一. 从plc 中获取 subId 和 lineNum
String subId = (String) read(S7Client.S7_KUKA,Step1Plc2MesVar.SubIdToMes);
Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step1Plc2MesVar.LineNum);
logger.info("采集到 基板ID: "+subId+", 线边号："+lineNum);
//二. MES 业务
//=============== MES 业务 开始 =================
//1. 从comline数据库中获取 实际pmpp
float pmppBySubId = service.getPMPPBySubId(subId);
//2. 匹配和计算补偿功率
float actualPMPP = compensationPowerServiceBiz.calculCompensationPMPP(pmppBySubId,lineNum);
//3. 依据补偿功率，获取工艺参数，并且把这些工艺参数传给kuka
WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(actualPMPP, lineNum);
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass()));
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc());
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc());
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp());
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp());
//4. 把基板录到数据库
WoPackagingBoxSubstrate woPackagingBoxSubstrate = new WoPackagingBoxSubstrate();
woPackagingBoxSubstrate.setLineBody(lineNum);
woPackagingBoxSubstrate.setPowerLevel(argByPMPP.getPowerClass());
woPackagingBoxSubstrate.setSapMaterial(argByPMPP.getSapMaterialNum());
woPackagingBoxSubstrate.setWoSubstrateId(subId);
//5. 从camline那里获取可变字段
CamlineExtendArgDTO extendArgFromCamline = service.getExtendArgFromCamline(subId);
woPackagingBoxSubstrate.setLastUpdateTime(extendArgFromCamline.getLastUpdateTime());
woPackagingBoxSubstrate.setPmpp(actualPMPP);
woPackagingBoxSubstrate.setOrderName(extendArgFromCamline.getOrderName());
woPackagingBoxSubstrate.setBinclassFl1(extendArgFromCamline.getBinclassFl1());
woPackagingBoxSubstrate.setBinclassFl2(extendArgFromCamline.getBinclassFl2());
woPackagingBoxSubstrate.setEtaFl1(extendArgFromCamline.getEtaFl1());
woPackagingBoxSubstrate.setEtaFl2(extendArgFromCamline.getEtaFl2());
woPackagingBoxSubstrate.setFfFl1(extendArgFromCamline.getFfFl1());
woPackagingBoxSubstrate.setFfFl2(extendArgFromCamline.getFfFl2());
woPackagingBoxSubstrate.setImppFl1(extendArgFromCamline.getImppFl1());
woPackagingBoxSubstrate.setImppFl2(extendArgFromCamline.getImppFl2());
woPackagingBoxSubstrate.setInsolflashcontrolFl1(extendArgFromCamline.getInsolflashcontrolFl1());
woPackagingBoxSubstrate.setInsolflashcontrolFl2(extendArgFromCamline.getInsolflashcontrolFl2());
woPackagingBoxSubstrate.setInsolmppFl1(extendArgFromCamline.getInsolmppFl1());
woPackagingBoxSubstrate.setInsolmppFl2(extendArgFromCamline.getInsolmppFl2());
woPackagingBoxSubstrate.setInsolvocFl1(extendArgFromCamline.getInsolvocFl1());
woPackagingBoxSubstrate.setInsolvocFl2(extendArgFromCamline.getInsolvocFl2());
woPackagingBoxSubstrate.setInsolFl1(extendArgFromCamline.getInsolFl1());
woPackagingBoxSubstrate.setInsolFl2(extendArgFromCamline.getInsolFl2());
woPackagingBoxSubstrate.setIscFl1(extendArgFromCamline.getIscFl1());
woPackagingBoxSubstrate.setIscFl2(extendArgFromCamline.getIscFl2());
woPackagingBoxSubstrate.setMeasTimeFl1(extendArgFromCamline.getMeasTimeFl1());
woPackagingBoxSubstrate.setMeasTimeFl2(extendArgFromCamline.getMeasTimeFl2());
woPackagingBoxSubstrate.setPmppFl1(extendArgFromCamline.getPmppFl1());
woPackagingBoxSubstrate.setPmppFl2(extendArgFromCamline.getPmppFl2());
woPackagingBoxSubstrate.setTcellFl1(extendArgFromCamline.getTcellFl1());
woPackagingBoxSubstrate.setTcellFl2(extendArgFromCamline.getTcellFl2());
woPackagingBoxSubstrate.setTmonicellFl1(extendArgFromCamline.getTmonicellFl1());
woPackagingBoxSubstrate.setTmonicellFl2(extendArgFromCamline.getTmonicellFl2());
woPackagingBoxSubstrate.setUmppFl1(extendArgFromCamline.getUmppFl1());
woPackagingBoxSubstrate.setUmppFl2(extendArgFromCamline.getUmppFl2());
woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl1());
woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl2());
substrateServiceBiz.insert(woPackagingBoxSubstrate);
//=============== MES 业务 结束 =================
//三. 当MES完成任务后，把MesToPlc.SubArrivedFinish变量置为true，告诉plc，我操作完成了
write(S7Client.S7_KUKA,Step1Mes2PlcVar.SubArrivedFinish,true);
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
Integer subArrived2 = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, false);
if(subArrived2 != 1){
logger.info("失败"+" --- "+"MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
}
write(S7Client.S7_KUKA,Step1Mes2PlcVar.SubArrivedFinish,false);
}
},1,1, TimeUnit.SECONDS);
kukaStep2.scheduleAtFixedRate(new Runnable() {
@Override
public void run() {
//调度开始
Integer shelfIsFull = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, true);
if(shelfIsFull != 1){
logger.info("失败"+" --- "+"MES监听 Step2Plc2MesVar.ShelfIsFull 是否 等于 1 失败");
}
//一. 从plc 中获取 subIdList 和 lineNum
String[] subIdList = (String[])read(S7Client.S7_KUKA,Step2Plc2MesVar.SubIdList);
// Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step2Plc2MesVar.LineNum);
logger.info("获取到基板列表："+ Arrays.toString(subIdList));
//二. MES 业务
//=============== MES 业务 开始 =================
//1.MES 生成BoxId
if(subIdList.length<=0){
logger.info("失败"+" --- "+"从plc里面获取到的基板列表 为空");
}
WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIdList[0]);
String boxId = getBoxId(bySubId.getSapMaterial());
logger.info("mes 生成的boxId :"+ boxId);
//2. 依次update 基板表，把boxId 赋予这些基板
for(int i=0;i<subIdList.length;i++){
substrateServiceBiz.updatePackagingBoxIdByWoSubstrateId(boxId,subIdList[i]);
}
//3.去camline数据库 查询此基板ID 对应的订单
String orderNameBySubId = service.getOrderNameBySubId(subIdList[0]);
//4. box信息录入到box表
WoPackagingBox woPackagingBox = new WoPackagingBox();
woPackagingBox.setBoxNo(boxId);
woPackagingBox.setPackagingTime(LocalDateTime.now());
woPackagingBox.setPowerLevel(bySubId.getPowerLevel());
woPackagingBox.setLineBody(bySubId.getLineBody());
woPackagingBox.setSapMaterial(bySubId.getSapMaterial());
woPackagingBox.setOrderNum(orderNameBySubId);
//1-手动模式，2-自动模式
woPackagingBox.setModel(2);
boxServiceBiz.insert(woPackagingBox);
//=============== MES 业务 结束 =================
//三. 把生成的BoxId 告诉kuka
write(S7Client.S7_KUKA,Step2Mes2PlcVar.BoxId,boxId);
//四. 当MES完成任务后，把MesToPlc.ShelfIsFullFinish变量置为true，告诉plc，我操作完成了
write(S7Client.S7_KUKA,Step2Mes2PlcVar.ShelfIsFullFinish,true);
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
Integer subArrived2 = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, false);
if(subArrived2 != 1){
logger.info("失败"+" --- "+"步骤1. MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
}
write(S7Client.S7_KUKA,Step2Mes2PlcVar.ShelfIsFullFinish,false);
}
},1,1, TimeUnit.SECONDS);
kukaStep3.scheduleAtFixedRate(new Runnable() {
@Override
public void run() {
//调度开始
Integer shelfIsFull = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, true);
if(shelfIsFull != 1){
logger.info("失败"+" --- "+"MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
}
//一. 从plc 中获取 subIdList 和 lineNum
String boxId = (String)read(S7Client.S7_KUKA,Step3Plc2MesVar.BoxId);
Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step3Plc2MesVar.LineNum);
logger.info("到达站台的boxId :"+boxId);
//二. MES 业务
//=============== MES 业务 开始 =================
//1. box信息录入到box表
boxServiceBiz.updateIsArrivedByBoxNo(1,boxId);
//=============== MES 业务 结束 =================
//四. 当MES完成任务后，把MesToPlc.ShelfIsFullArrivedFinish变量置为true，告诉plc，我操作完成了
write(S7Client.S7_KUKA,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,true);
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
Integer subArrived2 = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, false);
if(subArrived2 != 1){
logger.info("失败"+" --- "+"步骤1. MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
}
write(S7Client.S7_KUKA,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,false);
}
},1,1, TimeUnit.SECONDS);
}
/**
*
* arg:
* Step1Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step1Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_KUKA,var);
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Exception e){
logger.info("S7 数据采集 异常。");
res = 2;
break;
}
}
return res;
}
/**
*
* arg:
* Step2Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step2Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_KUKA,var);
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Exception e){
logger.info("S7 数据采集 异常。");
res = 2;
break;
}
}
return res;
}
/**
*
* arg:
* Step3Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step3Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_KUKA,var);
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Exception e){
logger.info("S7 数据采集 异常。");
res = 2;
break;
}
}
return res;
}
}