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7 Commits
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df116253ff
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df116253ff | ||
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72aae5c439 | ||
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d70f19adcd |
@ -26,4 +26,11 @@
|
||||
- Maven3.0+
|
||||
- MySQL8.0
|
||||
- redis6.0+
|
||||
<br>
|
||||
<br>
|
||||
|
||||
|
||||
**切换到现场环境**
|
||||
- gateway 下的 application.yml 改redis地址 改成10.0.1.249那个
|
||||
- gateway 下的 application-dev.yml 选用 “MySQL-local” 和 “camline系统 - local” 这两个
|
||||
- packaging 下的 KukaJoinThread 要把 三个启动线程放开（kukaStep1.scheduleAtFixedRate、kukaStep2.scheduleAtFixedRate、kukaStep3.scheduleAtFixedRate）
|
||||
<br>
|
||||
5
pom.xml
5
pom.xml
@ -38,7 +38,10 @@
|
||||
<junit.version>4.13.2</junit.version>
|
||||
<jedis.version>4.2.2</jedis.version>
|
||||
<druid.version>1.2.9</druid.version>
|
||||
<mybatisplus.version>3.5.1</mybatisplus.version>
|
||||
|
||||
<!-- <mybatisplus.version>3.5.1</mybatisplus.version>-->
|
||||
<mybatisplus.version>3.5.3</mybatisplus.version>
|
||||
|
||||
<sqlserver.version>4.0</sqlserver.version>
|
||||
<oracle.version>11.2.0.3</oracle.version>
|
||||
<commons.lang.version>3.12.0</commons.lang.version>
|
||||
|
||||
@ -15,6 +15,7 @@
|
||||
<!-- <property name="logging.eqlog" value="C:/qgs_logger/s7" />-->
|
||||
|
||||
<property name="logging.eqlog" value="/var/log/logger/EQCommunicationLog" />
|
||||
<property name="logging.eventlog" value="/var/log/logger/EventLog" />
|
||||
<property name="logging.packing" value="/var/log/logger/Packing" />
|
||||
<property name="logging.pathwork" value="/var/log/logger/Working" />
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||||
|
||||
@ -193,6 +194,206 @@
|
||||
<onMismatch>DENY</onMismatch>
|
||||
</filter>
|
||||
</appender>
|
||||
<!-- 2线 开始 -->
|
||||
<appender name="EVENT1_APPENDER_LINE2" class="ch.qos.logback.core.rolling.RollingFileAppender">
|
||||
<!-- 正在记录的日志文档的路径及文档名 -->
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||||
<file>${logging.eventlog}/line2/event1/kuka-event1-log-info.log</file>
|
||||
<!--日志文档输出格式-->
|
||||
<encoder>
|
||||
<pattern>%d{yyyy-MM-dd HH:mm:ss.SSS} [%thread] %-5level %logger{50} - %msg%n</pattern>
|
||||
<charset>UTF-8</charset>
|
||||
</encoder>
|
||||
<rollingPolicy class="ch.qos.logback.core.rolling.SizeAndTimeBasedRollingPolicy">
|
||||
<!-- rollover daily -->
|
||||
<fileNamePattern>${logging.eventlog}/line2/kuka-event1-log-info-%d{yyyy-MM-dd}.%i.log</fileNamePattern>
|
||||
<!-- each file should be at most 100MB, keep 60 days worth of history, but at most 20GB -->
|
||||
<maxFileSize>100MB</maxFileSize>
|
||||
|
||||
<maxHistory>999</maxHistory>
|
||||
<totalSizeCap>200GB</totalSizeCap>
|
||||
</rollingPolicy>
|
||||
<!-- 此日志文档只记录info级别的 -->
|
||||
<filter class="ch.qos.logback.classic.filter.LevelFilter">
|
||||
<level>info</level>
|
||||
<onMatch>ACCEPT</onMatch>
|
||||
<onMismatch>DENY</onMismatch>
|
||||
</filter>
|
||||
</appender>
|
||||
<appender name="EVENT2_APPENDER_LINE2" class="ch.qos.logback.core.rolling.RollingFileAppender">
|
||||
<!-- 正在记录的日志文档的路径及文档名 -->
|
||||
<file>${logging.eventlog}/line2/event2/kuka-event2-log-info.log</file>
|
||||
<!--日志文档输出格式-->
|
||||
<encoder>
|
||||
<pattern>%d{yyyy-MM-dd HH:mm:ss.SSS} [%thread] %-5level %logger{50} - %msg%n</pattern>
|
||||
<charset>UTF-8</charset>
|
||||
</encoder>
|
||||
<rollingPolicy class="ch.qos.logback.core.rolling.SizeAndTimeBasedRollingPolicy">
|
||||
<!-- rollover daily -->
|
||||
<fileNamePattern>${logging.eventlog}/line2/kuka-event2-log-info-%d{yyyy-MM-dd}.%i.log</fileNamePattern>
|
||||
<!-- each file should be at most 100MB, keep 60 days worth of history, but at most 20GB -->
|
||||
<maxFileSize>100MB</maxFileSize>
|
||||
|
||||
<maxHistory>999</maxHistory>
|
||||
<totalSizeCap>200GB</totalSizeCap>
|
||||
</rollingPolicy>
|
||||
<!-- 此日志文档只记录info级别的 -->
|
||||
<filter class="ch.qos.logback.classic.filter.LevelFilter">
|
||||
<level>info</level>
|
||||
<onMatch>ACCEPT</onMatch>
|
||||
<onMismatch>DENY</onMismatch>
|
||||
</filter>
|
||||
</appender>
|
||||
<appender name="EVENT3_APPENDER_LINE2" class="ch.qos.logback.core.rolling.RollingFileAppender">
|
||||
<!-- 正在记录的日志文档的路径及文档名 -->
|
||||
<file>${logging.eventlog}/line2/event3/kuka-event3-log-info.log</file>
|
||||
<!--日志文档输出格式-->
|
||||
<encoder>
|
||||
<pattern>%d{yyyy-MM-dd HH:mm:ss.SSS} [%thread] %-5level %logger{50} - %msg%n</pattern>
|
||||
<charset>UTF-8</charset>
|
||||
</encoder>
|
||||
<rollingPolicy class="ch.qos.logback.core.rolling.SizeAndTimeBasedRollingPolicy">
|
||||
<!-- rollover daily -->
|
||||
<fileNamePattern>${logging.eventlog}/line2/kuka-event3-log-info-%d{yyyy-MM-dd}.%i.log</fileNamePattern>
|
||||
<!-- each file should be at most 100MB, keep 60 days worth of history, but at most 20GB -->
|
||||
<maxFileSize>100MB</maxFileSize>
|
||||
|
||||
<maxHistory>999</maxHistory>
|
||||
<totalSizeCap>200GB</totalSizeCap>
|
||||
</rollingPolicy>
|
||||
<!-- 此日志文档只记录info级别的 -->
|
||||
<filter class="ch.qos.logback.classic.filter.LevelFilter">
|
||||
<level>info</level>
|
||||
<onMatch>ACCEPT</onMatch>
|
||||
<onMismatch>DENY</onMismatch>
|
||||
</filter>
|
||||
</appender>
|
||||
<!-- 2线 结束 -->
|
||||
|
||||
<!-- 1线 开始 -->
|
||||
<appender name="EVENT1_APPENDER_LINE1" class="ch.qos.logback.core.rolling.RollingFileAppender">
|
||||
<!-- 正在记录的日志文档的路径及文档名 -->
|
||||
<file>${logging.eventlog}/line1/event1/kuka-event1-log-info.log</file>
|
||||
<!--日志文档输出格式-->
|
||||
<encoder>
|
||||
<pattern>%d{yyyy-MM-dd HH:mm:ss.SSS} [%thread] %-5level %logger{50} - %msg%n</pattern>
|
||||
<charset>UTF-8</charset>
|
||||
</encoder>
|
||||
<rollingPolicy class="ch.qos.logback.core.rolling.SizeAndTimeBasedRollingPolicy">
|
||||
<!-- rollover daily -->
|
||||
<fileNamePattern>${logging.eventlog}/line1/kuka-event1-log-info-%d{yyyy-MM-dd}.%i.log</fileNamePattern>
|
||||
<!-- each file should be at most 100MB, keep 60 days worth of history, but at most 20GB -->
|
||||
<maxFileSize>100MB</maxFileSize>
|
||||
|
||||
<maxHistory>999</maxHistory>
|
||||
<totalSizeCap>200GB</totalSizeCap>
|
||||
</rollingPolicy>
|
||||
<!-- 此日志文档只记录info级别的 -->
|
||||
<filter class="ch.qos.logback.classic.filter.LevelFilter">
|
||||
<level>info</level>
|
||||
<onMatch>ACCEPT</onMatch>
|
||||
<onMismatch>DENY</onMismatch>
|
||||
</filter>
|
||||
</appender>
|
||||
<appender name="EVENT2_APPENDER_LINE1" class="ch.qos.logback.core.rolling.RollingFileAppender">
|
||||
<!-- 正在记录的日志文档的路径及文档名 -->
|
||||
<file>${logging.eventlog}/line1/event2/kuka-event2-log-info.log</file>
|
||||
<!--日志文档输出格式-->
|
||||
<encoder>
|
||||
<pattern>%d{yyyy-MM-dd HH:mm:ss.SSS} [%thread] %-5level %logger{50} - %msg%n</pattern>
|
||||
<charset>UTF-8</charset>
|
||||
</encoder>
|
||||
<rollingPolicy class="ch.qos.logback.core.rolling.SizeAndTimeBasedRollingPolicy">
|
||||
<!-- rollover daily -->
|
||||
<fileNamePattern>${logging.eventlog}/line1/kuka-event2-log-info-%d{yyyy-MM-dd}.%i.log</fileNamePattern>
|
||||
<!-- each file should be at most 100MB, keep 60 days worth of history, but at most 20GB -->
|
||||
<maxFileSize>100MB</maxFileSize>
|
||||
|
||||
<maxHistory>999</maxHistory>
|
||||
<totalSizeCap>200GB</totalSizeCap>
|
||||
</rollingPolicy>
|
||||
<!-- 此日志文档只记录info级别的 -->
|
||||
<filter class="ch.qos.logback.classic.filter.LevelFilter">
|
||||
<level>info</level>
|
||||
<onMatch>ACCEPT</onMatch>
|
||||
<onMismatch>DENY</onMismatch>
|
||||
</filter>
|
||||
</appender>
|
||||
<appender name="EVENT3_APPENDER_LINE1" class="ch.qos.logback.core.rolling.RollingFileAppender">
|
||||
<!-- 正在记录的日志文档的路径及文档名 -->
|
||||
<file>${logging.eventlog}/line1/event3/kuka-event3-log-info.log</file>
|
||||
<!--日志文档输出格式-->
|
||||
<encoder>
|
||||
<pattern>%d{yyyy-MM-dd HH:mm:ss.SSS} [%thread] %-5level %logger{50} - %msg%n</pattern>
|
||||
<charset>UTF-8</charset>
|
||||
</encoder>
|
||||
<rollingPolicy class="ch.qos.logback.core.rolling.SizeAndTimeBasedRollingPolicy">
|
||||
<!-- rollover daily -->
|
||||
<fileNamePattern>${logging.eventlog}/line1/kuka-event3-log-info-%d{yyyy-MM-dd}.%i.log</fileNamePattern>
|
||||
<!-- each file should be at most 100MB, keep 60 days worth of history, but at most 20GB -->
|
||||
<maxFileSize>100MB</maxFileSize>
|
||||
|
||||
<maxHistory>999</maxHistory>
|
||||
<totalSizeCap>200GB</totalSizeCap>
|
||||
</rollingPolicy>
|
||||
<!-- 此日志文档只记录info级别的 -->
|
||||
<filter class="ch.qos.logback.classic.filter.LevelFilter">
|
||||
<level>info</level>
|
||||
<onMatch>ACCEPT</onMatch>
|
||||
<onMismatch>DENY</onMismatch>
|
||||
</filter>
|
||||
</appender>
|
||||
<!-- 1线 结束 -->
|
||||
|
||||
<!-- event4 开始 -->
|
||||
<appender name="EVENT4_APPENDER_LINE1" class="ch.qos.logback.core.rolling.RollingFileAppender">
|
||||
<!-- 正在记录的日志文档的路径及文档名 -->
|
||||
<file>${logging.eventlog}/line1/event4/kuka-ngEvent-log-info.log</file>
|
||||
<!--日志文档输出格式-->
|
||||
<encoder>
|
||||
<pattern>%d{yyyy-MM-dd HH:mm:ss.SSS} [%thread] %-5level %logger{50} - %msg%n</pattern>
|
||||
<charset>UTF-8</charset>
|
||||
</encoder>
|
||||
<rollingPolicy class="ch.qos.logback.core.rolling.SizeAndTimeBasedRollingPolicy">
|
||||
<!-- rollover daily -->
|
||||
<fileNamePattern>${logging.eventlog}/line1/kuka-ngEvent-log-info-%d{yyyy-MM-dd}.%i.log</fileNamePattern>
|
||||
<!-- each file should be at most 100MB, keep 60 days worth of history, but at most 20GB -->
|
||||
<maxFileSize>100MB</maxFileSize>
|
||||
|
||||
<maxHistory>999</maxHistory>
|
||||
<totalSizeCap>200GB</totalSizeCap>
|
||||
</rollingPolicy>
|
||||
<!-- 此日志文档只记录info级别的 -->
|
||||
<filter class="ch.qos.logback.classic.filter.LevelFilter">
|
||||
<level>info</level>
|
||||
<onMatch>ACCEPT</onMatch>
|
||||
<onMismatch>DENY</onMismatch>
|
||||
</filter>
|
||||
</appender>
|
||||
<appender name="EVENT4_APPENDER_LINE2" class="ch.qos.logback.core.rolling.RollingFileAppender">
|
||||
<!-- 正在记录的日志文档的路径及文档名 -->
|
||||
<file>${logging.eventlog}/line2/event4/kuka-ngEvent-log-info.log</file>
|
||||
<!--日志文档输出格式-->
|
||||
<encoder>
|
||||
<pattern>%d{yyyy-MM-dd HH:mm:ss.SSS} [%thread] %-5level %logger{50} - %msg%n</pattern>
|
||||
<charset>UTF-8</charset>
|
||||
</encoder>
|
||||
<rollingPolicy class="ch.qos.logback.core.rolling.SizeAndTimeBasedRollingPolicy">
|
||||
<!-- rollover daily -->
|
||||
<fileNamePattern>${logging.eventlog}/line2/kuka-ngEvent-log-info-%d{yyyy-MM-dd}.%i.log</fileNamePattern>
|
||||
<!-- each file should be at most 100MB, keep 60 days worth of history, but at most 20GB -->
|
||||
<maxFileSize>100MB</maxFileSize>
|
||||
|
||||
<maxHistory>999</maxHistory>
|
||||
<totalSizeCap>200GB</totalSizeCap>
|
||||
</rollingPolicy>
|
||||
<!-- 此日志文档只记录info级别的 -->
|
||||
<filter class="ch.qos.logback.classic.filter.LevelFilter">
|
||||
<level>info</level>
|
||||
<onMatch>ACCEPT</onMatch>
|
||||
<onMismatch>DENY</onMismatch>
|
||||
</filter>
|
||||
</appender>
|
||||
<!-- event4 结束 -->
|
||||
|
||||
<!-- 2.3 level为 WARN 日志，时间滚动输出 -->
|
||||
<appender name="WARN_FILE" class="ch.qos.logback.core.rolling.RollingFileAppender">
|
||||
@ -405,7 +606,41 @@
|
||||
<appender-ref ref="EQ_COMM_LOG_ERROR_FILE" />
|
||||
</logger>
|
||||
|
||||
<logger name="com.cnbm.packing" additivity="false">
|
||||
<!-- LINE2 开始 -->
|
||||
<logger name="EVENT1Line2" level="INFO" additivity="false">
|
||||
<appender-ref ref="EVENT1_APPENDER_LINE2" />
|
||||
</logger>
|
||||
<logger name="EVENT2Line2" level="INFO" additivity="false">
|
||||
<appender-ref ref="EVENT2_APPENDER_LINE2" />
|
||||
</logger>
|
||||
<logger name="EVENT3Line2" level="INFO" additivity="false">
|
||||
<appender-ref ref="EVENT3_APPENDER_LINE2" />
|
||||
</logger>
|
||||
<!-- LINE2 结束 -->
|
||||
|
||||
<!-- LINE4NG 开始 -->
|
||||
<logger name="EVENT4NGLine1" level="INFO" additivity="false">
|
||||
<appender-ref ref="EVENT4_APPENDER_LINE1" />
|
||||
</logger>
|
||||
<logger name="EVENT4NGLine2" level="INFO" additivity="false">
|
||||
<appender-ref ref="EVENT4_APPENDER_LINE2" />
|
||||
</logger>
|
||||
<!-- LINE4NG 结束 -->
|
||||
|
||||
<!-- LINE1 开始 -->
|
||||
<logger name="EVENT1Line1" level="INFO" additivity="false">
|
||||
<appender-ref ref="EVENT1_APPENDER_LINE1" />
|
||||
</logger>
|
||||
<logger name="EVENT2Line1" level="INFO" additivity="false">
|
||||
<appender-ref ref="EVENT2_APPENDER_LINE1" />
|
||||
</logger>
|
||||
<logger name="EVENT3Line1" level="INFO" additivity="false">
|
||||
<appender-ref ref="EVENT3_APPENDER_LINE1" />
|
||||
</logger>
|
||||
<!-- LINE1 结束 -->
|
||||
|
||||
|
||||
<logger name="com.cnbm.packing" additivity="false">
|
||||
<appender-ref ref="PACKING_LOG_DEBUG_FILE" />
|
||||
<appender-ref ref="PACKING_LOG_INFO_FILE" />
|
||||
<appender-ref ref="PACKING_LOG_WARN_FILE" />
|
||||
|
||||
@ -16,9 +16,6 @@ public enum Step1Mes2PlcVar {
|
||||
dLable_Isc("dLable_Isc", PlcVar.REAL,1, DaveArea.DB,2000,36,0),
|
||||
dLable_Vmpp("dLable_Vmpp", PlcVar.REAL,1, DaveArea.DB,2000,40,0),
|
||||
dLable_Impp("dLable_Vmpp", PlcVar.REAL,1, DaveArea.DB,2000,44,0),
|
||||
|
||||
|
||||
|
||||
;
|
||||
|
||||
private String name;
|
||||
|
||||
@ -14,7 +14,6 @@ public enum Step1Plc2MesVar {
|
||||
SubIdToMes("SubIdToMes",PlcVar.STRING,1,DaveArea.DB,2000,2,0,20),
|
||||
LineNum("LineNum", PlcVar.UINT,1, DaveArea.DB,2000,24,0),
|
||||
|
||||
|
||||
;
|
||||
|
||||
private String name;
|
||||
|
||||
@ -0,0 +1,90 @@
|
||||
package com.cnbm.dispatch.enums.kuka.step4;
|
||||
|
||||
import com.cnbm.s7.s7connector.api.DaveArea;
|
||||
import com.cnbm.s7.s7connector.type.PlcVar;
|
||||
|
||||
/**
|
||||
* @Desc: ""
|
||||
* @Author: caixiang
|
||||
* @DATE: 2023/2/21 19:35
|
||||
*/
|
||||
public enum Step4Mes2PlcVar {
|
||||
SubArrivedFinish("SubArrivedFinish", PlcVar.BOOL,1, DaveArea.DB,2001,24,0),
|
||||
|
||||
dLable_Pnom("dLable_Pnom", PlcVar.DINT,1, DaveArea.DB,2001,26,0),
|
||||
dLable_Voc("dLable_Voc", PlcVar.REAL,1, DaveArea.DB,2001,30,0),
|
||||
dLable_Isc("dLable_Isc", PlcVar.REAL,1, DaveArea.DB,2001,34,0),
|
||||
dLable_Vmpp("dLable_Vmpp", PlcVar.REAL,1, DaveArea.DB,2001,38,0),
|
||||
dLable_Impp("dLable_Vmpp", PlcVar.REAL,1, DaveArea.DB,2001,42,0),
|
||||
;
|
||||
|
||||
private String name;
|
||||
private DaveArea area;
|
||||
private Integer areaNumber;
|
||||
private Integer byteOffset;
|
||||
private Integer bitOffset;
|
||||
private PlcVar type;
|
||||
//length = 1代表 非数组;;; length > 1 代表数组 ;; 注意 length这个参数 是实际plc中 数组的长度，和read操作相关
|
||||
//如果是String 类型不用填length 只需要填string类型的起始位置就行了，我会自己去取数据长度（也就是说这里的length并不是string 的长度）。
|
||||
private Integer length;
|
||||
|
||||
//这个字段只是给 字符串变量 和 字符串数组 用, 这个字段是plc中设置的最大String长度
|
||||
private Integer strSize;
|
||||
|
||||
Step4Mes2PlcVar(String name, PlcVar type, Integer length, DaveArea area, Integer areaNumber, Integer byteOffset, Integer bitOffset){
|
||||
this.name = name;
|
||||
this.type = type;
|
||||
this.length = length;
|
||||
this.area = area;
|
||||
this.areaNumber = areaNumber;
|
||||
this.byteOffset = byteOffset;
|
||||
this.bitOffset = bitOffset;
|
||||
this.strSize = 0;
|
||||
}
|
||||
Step4Mes2PlcVar(String name, PlcVar type, Integer length, DaveArea area, Integer areaNumber, Integer byteOffset, Integer bitOffset, Integer strSize){
|
||||
this.name = name;
|
||||
this.type = type;
|
||||
this.length = length;
|
||||
this.area = area;
|
||||
this.areaNumber = areaNumber;
|
||||
this.byteOffset = byteOffset;
|
||||
this.bitOffset = bitOffset;
|
||||
this.strSize = strSize;
|
||||
}
|
||||
|
||||
public Integer getStrSize() {
|
||||
return strSize;
|
||||
}
|
||||
|
||||
public void setStrSize(Integer strSize) {
|
||||
this.strSize = strSize;
|
||||
}
|
||||
|
||||
public String getName() {
|
||||
return name;
|
||||
}
|
||||
|
||||
public DaveArea getArea() {
|
||||
return area;
|
||||
}
|
||||
|
||||
public Integer getAreaNumber() {
|
||||
return areaNumber;
|
||||
}
|
||||
|
||||
public Integer getBitOffset() {
|
||||
return bitOffset;
|
||||
}
|
||||
|
||||
public Integer getByteOffset() {
|
||||
return byteOffset;
|
||||
}
|
||||
|
||||
public PlcVar getType() {
|
||||
return type;
|
||||
}
|
||||
|
||||
public Integer getLength() {
|
||||
return length;
|
||||
}
|
||||
}
|
||||
@ -0,0 +1,87 @@
|
||||
package com.cnbm.dispatch.enums.kuka.step4;
|
||||
|
||||
import com.cnbm.s7.s7connector.api.DaveArea;
|
||||
import com.cnbm.s7.s7connector.type.PlcVar;
|
||||
|
||||
/**
|
||||
* @Desc: ""
|
||||
* @Author: caixiang
|
||||
* @DATE: 2023/2/21 19:35
|
||||
*/
|
||||
public enum Step4Plc2MesVar {
|
||||
|
||||
SubArrivedToMes("SubArrivedToMes", PlcVar.BOOL,1, DaveArea.DB,2001,0,0),
|
||||
SubIdToMes("SubIdToMes",PlcVar.STRING,1,DaveArea.DB,2001,2,0,20),
|
||||
|
||||
;
|
||||
|
||||
private String name;
|
||||
private DaveArea area;
|
||||
private Integer areaNumber;
|
||||
private Integer byteOffset;
|
||||
private Integer bitOffset;
|
||||
private PlcVar type;
|
||||
//length = 1代表 非数组;;; length > 1 代表数组 ;; 注意 length这个参数 是实际plc中 数组的长度，和read操作相关
|
||||
//如果是String 类型不用填length 只需要填string类型的起始位置就行了，我会自己去取数据长度（也就是说这里的length并不是string 的长度）。
|
||||
private Integer length;
|
||||
|
||||
//这个字段只是给 字符串变量 和 字符串数组 用, 这个字段是plc中设置的最大String长度
|
||||
private Integer strSize;
|
||||
|
||||
Step4Plc2MesVar(String name, PlcVar type, Integer length, DaveArea area, Integer areaNumber, Integer byteOffset, Integer bitOffset){
|
||||
this.name = name;
|
||||
this.type = type;
|
||||
this.length = length;
|
||||
this.area = area;
|
||||
this.areaNumber = areaNumber;
|
||||
this.byteOffset = byteOffset;
|
||||
this.bitOffset = bitOffset;
|
||||
this.strSize = 0;
|
||||
}
|
||||
Step4Plc2MesVar(String name, PlcVar type, Integer length, DaveArea area, Integer areaNumber, Integer byteOffset, Integer bitOffset, Integer strSize){
|
||||
this.name = name;
|
||||
this.type = type;
|
||||
this.length = length;
|
||||
this.area = area;
|
||||
this.areaNumber = areaNumber;
|
||||
this.byteOffset = byteOffset;
|
||||
this.bitOffset = bitOffset;
|
||||
this.strSize = strSize;
|
||||
}
|
||||
|
||||
public Integer getStrSize() {
|
||||
return strSize;
|
||||
}
|
||||
|
||||
public void setStrSize(Integer strSize) {
|
||||
this.strSize = strSize;
|
||||
}
|
||||
|
||||
public String getName() {
|
||||
return name;
|
||||
}
|
||||
|
||||
public DaveArea getArea() {
|
||||
return area;
|
||||
}
|
||||
|
||||
public Integer getAreaNumber() {
|
||||
return areaNumber;
|
||||
}
|
||||
|
||||
public Integer getBitOffset() {
|
||||
return bitOffset;
|
||||
}
|
||||
|
||||
public Integer getByteOffset() {
|
||||
return byteOffset;
|
||||
}
|
||||
|
||||
public PlcVar getType() {
|
||||
return type;
|
||||
}
|
||||
|
||||
public Integer getLength() {
|
||||
return length;
|
||||
}
|
||||
}
|
||||
@ -0,0 +1,416 @@
|
||||
package com.cnbm.dispatch.line1;
|
||||
|
||||
import cn.hutool.core.date.DateUtil;
|
||||
import com.cnbm.dispatch.enums.kuka.step1.Step1Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step1.Step1Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
|
||||
import com.cnbm.packing.dto.CamlineExtendArgDTO;
|
||||
import com.cnbm.packing.entity.WoPackagingBoxSubstrate;
|
||||
import com.cnbm.packing.entity.WoPowerLevel;
|
||||
import com.cnbm.packing.service.*;
|
||||
import com.cnbm.s7.s7connector.enmuc.S7Client;
|
||||
import com.cnbm.s7.s7connector.type.PlcVar;
|
||||
import org.slf4j.Logger;
|
||||
import org.slf4j.LoggerFactory;
|
||||
import org.springframework.beans.factory.annotation.Autowired;
|
||||
import org.springframework.boot.ApplicationArguments;
|
||||
import org.springframework.boot.ApplicationRunner;
|
||||
import org.springframework.core.annotation.Order;
|
||||
import org.springframework.stereotype.Component;
|
||||
|
||||
import java.text.DecimalFormat;
|
||||
import java.text.Format;
|
||||
import java.time.LocalDateTime;
|
||||
import java.util.Date;
|
||||
import java.util.concurrent.Executors;
|
||||
import java.util.concurrent.ScheduledExecutorService;
|
||||
import java.util.concurrent.TimeUnit;
|
||||
|
||||
/**
|
||||
* @Desc: ""
|
||||
* @Author: caixiang
|
||||
* @DATE: 2022/12/23 12:33
|
||||
*/
|
||||
@Component
|
||||
@Order(value = 1)
|
||||
public class KukaEvent1ThreadLine1 implements ApplicationRunner {
|
||||
private static final Logger logger = LoggerFactory.getLogger("EVENT1Line1");
|
||||
|
||||
@Autowired
|
||||
DynamicDataSourceService service;
|
||||
@Autowired
|
||||
WoPowerLevelServiceBiz levelServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoCompensationPowerServiceBiz compensationPowerServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoPackagingBoxServiceBiz boxServiceBiz;
|
||||
|
||||
public KukaEvent1ThreadLine1(){
|
||||
this.kukaStep1 = Executors.newScheduledThreadPool(1);
|
||||
}
|
||||
|
||||
private ScheduledExecutorService kukaStep1;
|
||||
|
||||
|
||||
|
||||
|
||||
/**
|
||||
* return
|
||||
* 成功： 返回相应的object对象
|
||||
* 失败： 返回null
|
||||
* */
|
||||
private Object read(S7Client s7Client,Step1Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step1Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
private Object read(S7Client s7Client, Step2Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
private Object read(S7Client s7Client, Step3Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
|
||||
public String getBoxId(String sapMaterial){
|
||||
Integer todayBoxNum = service.getTodayBoxNum()+1;
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
|
||||
todayBoxNum+=500;
|
||||
logger.info("BOXID生成Event-------现在生成boxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+"，todayBoxNum:"+formateString(todayBoxNum));
|
||||
String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
public String getErrorBoxId(String sapMaterial){
|
||||
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
String mixBoxError = "001";
|
||||
String res = "444"+sapMaterial+nowTime+mixBoxError;
|
||||
logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime);
|
||||
|
||||
return res;
|
||||
}
|
||||
|
||||
public String removeKG(String str){
|
||||
return str.substring(0,17);
|
||||
}
|
||||
|
||||
public static void main(String[] args) {
|
||||
Integer a = 102;
|
||||
Format f1 = new DecimalFormat("000");
|
||||
System.out.println(f1.format(a));
|
||||
}
|
||||
public String formateString(Integer a){
|
||||
Format f1 = new DecimalFormat("000");
|
||||
return f1.format(a);
|
||||
}
|
||||
|
||||
//return true 出现混档了，return false 没有出现混档
|
||||
private boolean isMixLevel(String[] subIds,Integer size){
|
||||
String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
|
||||
String errMsg = "以下基板ID出现混档：";
|
||||
boolean res = false;
|
||||
for(int i=0;i<size;i++){
|
||||
String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
|
||||
|
||||
if(!powerLevel.equals(correctLevel)){
|
||||
errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
|
||||
res = true;
|
||||
}
|
||||
}
|
||||
if(res){
|
||||
logger.error(errMsg);
|
||||
}
|
||||
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
|
||||
|
||||
@Override
|
||||
public void run(ApplicationArguments args) throws Exception {
|
||||
|
||||
kukaStep1.scheduleAtFixedRate(new Runnable() {
|
||||
@Override
|
||||
public void run() {
|
||||
try {
|
||||
|
||||
//调度开始
|
||||
Integer subArrived = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, true);
|
||||
logger.info("");
|
||||
logger.info("================================== 现在开始执行 过程一 任务（ 开始 ） ===================================");
|
||||
if(subArrived != 1){
|
||||
logger.info("标签打印Event--- 失败"+" --- "+" MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
|
||||
} else if (subArrived == 2) {
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
logger.info("标签打印Event --- 成功 ---- MES监听到 SubArrivedToMes==true");
|
||||
|
||||
//一. 从plc 中获取 subId 和 lineNum
|
||||
String subId = (String) read(S7Client.S7_DDJ1,Step1Plc2MesVar.SubIdToMes);
|
||||
Integer lineNum = (Integer) read(S7Client.S7_DDJ1,Step1Plc2MesVar.LineNum);
|
||||
//把基板ID字符串的空格去掉，因为plc中设置的20位，但实际基板ID就是17位，因为带空格去数据库查询 有问题的。
|
||||
if(subId == null || lineNum == null){
|
||||
logger.info("标签打印Event--- 失败"+" --- "+" MES采集到null值，subId:"+subId+",lineNum:"+lineNum);
|
||||
}
|
||||
subId = removeKG(subId);
|
||||
logger.info("标签打印Event --- 成功 ---- MES 从plu中 read 到基板id:"+subId);
|
||||
|
||||
//二. MES 业务
|
||||
//=============== MES 业务 开始 =================
|
||||
logger.info("================= 现在开始执行 过程一 任务 ( MES 业务 ) ( 开始 ) ==================");
|
||||
//1. 从comline数据库中获取 实际pmpp
|
||||
float pmppActual = service.getPMPPBySubId(subId);
|
||||
//2. 匹配和计算补偿功率
|
||||
float pmppCompensation = compensationPowerServiceBiz.calculCompensationPMPP(pmppActual,lineNum);
|
||||
//3. 依据补偿功率，获取工艺参数，并且把这些工艺参数传给kuka
|
||||
WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(pmppCompensation, lineNum);
|
||||
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass()));
|
||||
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc());
|
||||
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc());
|
||||
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp());
|
||||
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp());
|
||||
logger.info("标签打印Event--- 采集到 基板ID: "+subId+", 线边号："+lineNum+"，从camline 获取到实际pmpp"+pmppActual+",计算后 补偿功率："+pmppCompensation+",dLable_Pnom: "+argByPMPP.getPowerClass() +",dLable_Voc: "+argByPMPP.getLableVoc()+",dLable_Isc: "+argByPMPP.getLableIsc()+",dLable_Vmpp: "+argByPMPP.getLableVmpp()+",dLable_Impp: "+argByPMPP.getLableImpp());
|
||||
|
||||
|
||||
|
||||
//4. 把基板录到数据库
|
||||
WoPackagingBoxSubstrate woPackagingBoxSubstrate = new WoPackagingBoxSubstrate();
|
||||
woPackagingBoxSubstrate.setLineBody(lineNum);
|
||||
woPackagingBoxSubstrate.setPowerLevel(argByPMPP.getPowerClass());
|
||||
woPackagingBoxSubstrate.setSapMaterial(argByPMPP.getSapMaterialNum());
|
||||
woPackagingBoxSubstrate.setWoSubstrateId(subId);
|
||||
woPackagingBoxSubstrate.setActualPmpp(pmppActual);
|
||||
woPackagingBoxSubstrate.setCreateTime(LocalDateTime.now());
|
||||
//计算后的补偿功率
|
||||
woPackagingBoxSubstrate.setPmpp(pmppCompensation);
|
||||
|
||||
|
||||
//5. 从camline那里获取可变字段
|
||||
CamlineExtendArgDTO extendArgFromCamline = service.getExtendArgFromCamline(subId);
|
||||
logger.info("标签打印Event--- 基板ID: "+subId+", 从camline获取PID16~PID22 的实测数据 成功, 数据内容:"+extendArgFromCamline.toString());
|
||||
woPackagingBoxSubstrate.setLastUpdateTime(extendArgFromCamline.getLastUpdateTime());
|
||||
woPackagingBoxSubstrate.setOrderName(extendArgFromCamline.getOrderName());
|
||||
woPackagingBoxSubstrate.setBinclassFl1(extendArgFromCamline.getBinclassFl1());
|
||||
woPackagingBoxSubstrate.setBinclassFl2(extendArgFromCamline.getBinclassFl2());
|
||||
woPackagingBoxSubstrate.setEtaFl1(extendArgFromCamline.getEtaFl1());
|
||||
woPackagingBoxSubstrate.setEtaFl2(extendArgFromCamline.getEtaFl2());
|
||||
woPackagingBoxSubstrate.setFfFl1(extendArgFromCamline.getFfFl1());
|
||||
woPackagingBoxSubstrate.setFfFl2(extendArgFromCamline.getFfFl2());
|
||||
woPackagingBoxSubstrate.setImppFl1(extendArgFromCamline.getImppFl1());
|
||||
woPackagingBoxSubstrate.setImppFl2(extendArgFromCamline.getImppFl2());
|
||||
woPackagingBoxSubstrate.setInsolflashcontrolFl1(extendArgFromCamline.getInsolflashcontrolFl1());
|
||||
woPackagingBoxSubstrate.setInsolflashcontrolFl2(extendArgFromCamline.getInsolflashcontrolFl2());
|
||||
woPackagingBoxSubstrate.setInsolmppFl1(extendArgFromCamline.getInsolmppFl1());
|
||||
woPackagingBoxSubstrate.setInsolmppFl2(extendArgFromCamline.getInsolmppFl2());
|
||||
woPackagingBoxSubstrate.setInsolvocFl1(extendArgFromCamline.getInsolvocFl1());
|
||||
woPackagingBoxSubstrate.setInsolvocFl2(extendArgFromCamline.getInsolvocFl2());
|
||||
woPackagingBoxSubstrate.setInsolFl1(extendArgFromCamline.getInsolFl1());
|
||||
woPackagingBoxSubstrate.setInsolFl2(extendArgFromCamline.getInsolFl2());
|
||||
woPackagingBoxSubstrate.setIscFl1(extendArgFromCamline.getIscFl1());
|
||||
woPackagingBoxSubstrate.setIscFl2(extendArgFromCamline.getIscFl2());
|
||||
woPackagingBoxSubstrate.setMeasTimeFl1(extendArgFromCamline.getMeasTimeFl1());
|
||||
woPackagingBoxSubstrate.setMeasTimeFl2(extendArgFromCamline.getMeasTimeFl2 ());
|
||||
woPackagingBoxSubstrate.setPmppFl1(extendArgFromCamline.getPmppFl1());
|
||||
woPackagingBoxSubstrate.setPmppFl2(extendArgFromCamline.getPmppFl2());
|
||||
woPackagingBoxSubstrate.setTcellFl1(extendArgFromCamline.getTcellFl1());
|
||||
woPackagingBoxSubstrate.setTcellFl2(extendArgFromCamline.getTcellFl2());
|
||||
woPackagingBoxSubstrate.setTmonicellFl1(extendArgFromCamline.getTmonicellFl1());
|
||||
woPackagingBoxSubstrate.setTmonicellFl2(extendArgFromCamline.getTmonicellFl2());
|
||||
woPackagingBoxSubstrate.setUmppFl1(extendArgFromCamline.getUmppFl1());
|
||||
woPackagingBoxSubstrate.setUmppFl2(extendArgFromCamline.getUmppFl2());
|
||||
woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl1());
|
||||
woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl2());
|
||||
|
||||
substrateServiceBiz.insert(woPackagingBoxSubstrate);
|
||||
|
||||
logger.info("标签打印Event--- 基板ID: "+subId+", 录入数据库成功");
|
||||
logger.info("================= 现在开始执行 过程一 任务 ( MES 业务 ) ( 结束 ) ==================");
|
||||
//=============== MES 业务 结束 =================
|
||||
|
||||
//三. 当MES完成任务后，把MesToPlc.SubArrivedFinish变量置为true，告诉plc，我操作完成了
|
||||
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.SubArrivedFinish,true);
|
||||
logger.info("标签打印Event--- 基板ID: "+subId+", SubArrivedFinish，置为true 成功");
|
||||
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
|
||||
Integer subArrived2 = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, false);
|
||||
if(subArrived2 != 1){
|
||||
logger.info("标签打印Event--- 失败"+" --- "+"MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
|
||||
}else if (subArrived2 == 2) {
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
|
||||
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.SubArrivedFinish,false);
|
||||
logger.info("标签打印Event--- 基板ID: "+subId+", SubArrivedFinish，置为 false 成功");
|
||||
logger.info("================================== 现在开始执行 过程一 任务（ 结束 ） ===================================");
|
||||
logger.info("");
|
||||
}catch (Throwable e){
|
||||
logger.info("标签打印Event--- 出现异常 : {}",e.getMessage(),e);
|
||||
}
|
||||
}
|
||||
},1,1, TimeUnit.SECONDS);
|
||||
}
|
||||
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step1Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step1Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
|
||||
//注意：即使now为null ，这里也不会抛出异常，这里很容易产生 空轮询。
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step2Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step2Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step3Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step3Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
}
|
||||
@ -0,0 +1,490 @@
|
||||
package com.cnbm.dispatch.line1;
|
||||
|
||||
import cn.hutool.core.date.DateUtil;
|
||||
import com.cnbm.dispatch.enums.kuka.step1.Step1Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step1.Step1Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
|
||||
import com.cnbm.packing.dto.CamlineSubIdDTO;
|
||||
import com.cnbm.packing.entity.WoPackagingBox;
|
||||
import com.cnbm.packing.entity.WoPackagingBoxSubstrate;
|
||||
import com.cnbm.packing.service.*;
|
||||
import com.cnbm.s7.s7connector.enmuc.S7Client;
|
||||
import com.cnbm.s7.s7connector.type.PlcVar;
|
||||
import org.slf4j.Logger;
|
||||
import org.slf4j.LoggerFactory;
|
||||
import org.springframework.beans.factory.annotation.Autowired;
|
||||
import org.springframework.boot.ApplicationArguments;
|
||||
import org.springframework.boot.ApplicationRunner;
|
||||
import org.springframework.core.annotation.Order;
|
||||
import org.springframework.stereotype.Component;
|
||||
|
||||
import java.text.DecimalFormat;
|
||||
import java.text.Format;
|
||||
import java.time.LocalDateTime;
|
||||
import java.util.Arrays;
|
||||
import java.util.Date;
|
||||
import java.util.concurrent.Executors;
|
||||
import java.util.concurrent.ScheduledExecutorService;
|
||||
import java.util.concurrent.TimeUnit;
|
||||
|
||||
/**
|
||||
* @Desc: ""
|
||||
* @Author: caixiang
|
||||
* @DATE: 2022/12/23 12:33
|
||||
*/
|
||||
@Component
|
||||
@Order(value = 1)
|
||||
public class KukaEvent2ThreadLine1 implements ApplicationRunner {
|
||||
|
||||
private static final Logger logger = LoggerFactory.getLogger("EVENT2Line1");
|
||||
|
||||
|
||||
@Autowired
|
||||
DynamicDataSourceService service;
|
||||
@Autowired
|
||||
WoPowerLevelServiceBiz levelServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoCompensationPowerServiceBiz compensationPowerServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoPackagingBoxServiceBiz boxServiceBiz;
|
||||
|
||||
public KukaEvent2ThreadLine1(){
|
||||
|
||||
this.kukaStep2 = Executors.newScheduledThreadPool(1);
|
||||
|
||||
}
|
||||
|
||||
|
||||
private ScheduledExecutorService kukaStep2;
|
||||
|
||||
|
||||
|
||||
|
||||
|
||||
/**
|
||||
* return
|
||||
* 成功： 返回相应的object对象
|
||||
* 失败： 返回null
|
||||
* */
|
||||
private Object read(S7Client s7Client,Step1Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step1Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
private Object read(S7Client s7Client, Step2Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
private Object read(S7Client s7Client, Step3Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
|
||||
public String getBoxId(String sapMaterial){
|
||||
Integer todayBoxNum = service.getTodayBoxNum()+1;
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
|
||||
todayBoxNum+=500;
|
||||
Format f1 = new DecimalFormat("000");
|
||||
System.out.println(f1.format(todayBoxNum));
|
||||
logger.info("BOXID生成Event-------现在生成boxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+"，todayBoxNum:"+formateString(todayBoxNum));
|
||||
String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
|
||||
|
||||
public String getErrorBoxId(String sapMaterial){
|
||||
Integer todayErrBoxNum = service.getTodayErrBoxNum()+1;
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
String mixBoxError = "001";
|
||||
String res = "444"+sapMaterial+nowTime+mixBoxError+"01"+todayErrBoxNum;
|
||||
logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+",todayErrBoxNum:"+todayErrBoxNum);
|
||||
|
||||
return res;
|
||||
}
|
||||
|
||||
public String removeKG(String str){
|
||||
return str.substring(0,17);
|
||||
}
|
||||
|
||||
public static void main(String[] args) {
|
||||
Integer a = 102;
|
||||
Integer b = 1;
|
||||
Format f1 = new DecimalFormat("000");
|
||||
System.out.println(f1.format(a));
|
||||
System.out.println(f1.format(b));
|
||||
}
|
||||
public String formateString(Integer a){
|
||||
Format f1 = new DecimalFormat("000");
|
||||
return f1.format(a);
|
||||
}
|
||||
|
||||
//return true 出现混档了，return false 没有出现混档
|
||||
// private boolean isMixLevel(String[] subIds,Integer size){
|
||||
// WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIds[0]);
|
||||
// String correctLevel = null;
|
||||
// String powerLevel = null;
|
||||
// //如果 我们数据库没有 去camline 数据库里面取 -- 开始
|
||||
// if(bySubId == null){
|
||||
// logger.info("BOXID生成Event-------检查是否混箱时，发现数据库中 无subId："+ subIds[0]+"现在从camline 系统获取这个基板相关信息");
|
||||
// //todo
|
||||
// CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIds[0]);
|
||||
// logger.info("BOXID生成Event-------检查是否混箱时，发现数据库中 无subId："+ subIds[0]+"现在从camline 系统获取这个基板相关信息是："+subIdByCamline);
|
||||
//
|
||||
// correctLevel = subIdByCamline.getPowerLevel();
|
||||
// powerLevel = subIdByCamline.getSapMaterial();
|
||||
// }else {
|
||||
// correctLevel = bySubId.getPowerLevel();
|
||||
// powerLevel = bySubId.getSapMaterial();
|
||||
// }
|
||||
// String errMsg = "以下基板ID出现混档：";
|
||||
// boolean res = false;
|
||||
// for(int i=0;i<size;i++){
|
||||
//
|
||||
// if(!powerLevel.equals(correctLevel)){
|
||||
// errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
|
||||
// res = true;
|
||||
// }
|
||||
// }
|
||||
// if(res){
|
||||
// logger.error(errMsg);
|
||||
// }
|
||||
//
|
||||
// return res;
|
||||
// }
|
||||
private CamlineSubIdDTO getFromCamline(String subId){
|
||||
return service.getSubIdByCamline(subId);
|
||||
}
|
||||
private boolean isMixLevel(String[] subIds,Integer size){
|
||||
WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIds[0]);
|
||||
String correctLevel = null;
|
||||
|
||||
//如果 我们数据库没有 去camline 数据库里面取 -- 开始
|
||||
if(bySubId == null){
|
||||
logger.info("BOXID生成Event-------检查是否混箱时，发现数据库中 无subId："+ subIds[0]+"现在从camline 系统获取这个基板相关信息");
|
||||
//todo
|
||||
CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIds[0]);
|
||||
logger.info("BOXID生成Event-------检查是否混箱时，发现数据库中 无subId："+ subIds[0]+"现在从camline 系统获取这个基板相关信息是："+subIdByCamline);
|
||||
|
||||
correctLevel = subIdByCamline.getPowerLevel();
|
||||
}else {
|
||||
correctLevel = bySubId.getPowerLevel();
|
||||
}
|
||||
|
||||
|
||||
String errMsg = "以下基板ID出现混档：";
|
||||
boolean res = false;
|
||||
for(int i=0;i<size;i++){
|
||||
WoPackagingBoxSubstrate innerSub = substrateServiceBiz.getBySubId(subIds[i]);
|
||||
String powerLevel = null;
|
||||
if(innerSub==null){
|
||||
powerLevel = getFromCamline(subIds[i]).getPowerLevel();
|
||||
}else {
|
||||
powerLevel = innerSub.getPowerLevel();
|
||||
}
|
||||
|
||||
if(!powerLevel.equals(correctLevel)){
|
||||
errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
|
||||
res = true;
|
||||
}
|
||||
}
|
||||
if(res){
|
||||
logger.error(errMsg);
|
||||
}
|
||||
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
@Override
|
||||
public void run(ApplicationArguments args) throws Exception {
|
||||
kukaStep2.scheduleAtFixedRate(new Runnable() {
|
||||
@Override
|
||||
public void run() {
|
||||
try {
|
||||
|
||||
//调度开始
|
||||
Integer shelfIsFull = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, true);
|
||||
logger.info("");
|
||||
logger.info("================================== 现在开始执行 过程二 任务（ 开始 ） ===================================");
|
||||
if(shelfIsFull != 1){
|
||||
logger.info("BOXID生成Event-------失败"+" --- "+"MES监听 Step2Plc2MesVar.ShelfIsFull 是否 等于 1 失败");
|
||||
}else if(shelfIsFull == 2){
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
|
||||
//一. 从plc 中获取 subIdList 和 lineNum
|
||||
String[] subIdList = (String[])read(S7Client.S7_DDJ1,Step2Plc2MesVar.SubIdList);
|
||||
Integer listSize = (Integer)read(S7Client.S7_DDJ1,Step2Plc2MesVar.PackageNumberSet)-1;
|
||||
|
||||
|
||||
//二. MES 业务
|
||||
//=============== MES 业务 开始 =================
|
||||
//1.MES 生成BoxId
|
||||
if(subIdList.length<=0){
|
||||
logger.info("BOXID生成Event-------失败"+" --- "+"从plc里面获取到的基板列表 为空");
|
||||
throw new Exception("BOXID生成Event失败-------kuka机械手 取到了空箱");
|
||||
}
|
||||
if(listSize == null){
|
||||
logger.info("BOXID生成Event-------失败"+" --- "+"从plc里面获取到的listSize 为null");
|
||||
throw new Exception("BOXID生成Event失败-------listSize 为null");
|
||||
}
|
||||
|
||||
//真实的基板ID 就是17位的，plc读取过来，有空格，要把后面3位空格去掉就行了。
|
||||
for(int i=0;i<subIdList.length;i++){
|
||||
subIdList[i] = removeKG(subIdList[i]);
|
||||
}
|
||||
logger.info("BOXID生成Event-------获取到基板列表："+ Arrays.toString(subIdList)+",基板数量:"+listSize);
|
||||
|
||||
WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIdList[0]);
|
||||
logger.info("BOXID生成Event-------依据subId"+subIdList[0]+"去qgs数据库 查询数据,数据内容："+bySubId);
|
||||
|
||||
|
||||
//如果我们系统中找不到这块基板那么就去camline里面找
|
||||
// if(bySubId == null){
|
||||
// logger.info("BOXID生成Event-------数据库中 无subId："+ subIdList[0]+"现在从camline 系统获取这个基板相关信息");
|
||||
// //todo
|
||||
// CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIdList[0]);
|
||||
// logger.info("BOXID生成Event-------camline 中关于此基板信息："+ subIdByCamline);
|
||||
//
|
||||
// bySubId = new WoPackagingBoxSubstrate();
|
||||
// bySubId.setPowerLevel(subIdByCamline.getPowerLevel());
|
||||
// bySubId.setSapMaterial(subIdByCamline.getSapMaterial());
|
||||
// bySubId.setLineBody(1);
|
||||
// }
|
||||
if(bySubId == null){
|
||||
logger.info("BOXID生成Event-------数据库中 无subId："+ subIdList[0]);
|
||||
throw new Exception("BOXID生成Event-------数据库中 无subId："+ subIdList[0]);
|
||||
}
|
||||
|
||||
|
||||
//校验是否存在混档位情况 -- 开始
|
||||
String boxId = "";
|
||||
if(isMixLevel(subIdList,listSize)){
|
||||
//出现混档
|
||||
logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"出现混档");
|
||||
boxId = getErrorBoxId(bySubId.getSapMaterial());
|
||||
|
||||
}else {
|
||||
//正常情况
|
||||
logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"没有出现混档");
|
||||
boxId = getBoxId(bySubId.getSapMaterial());
|
||||
}
|
||||
logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"isMixLevel 校验结束");
|
||||
//校验是否存在混档位情况 -- 结束
|
||||
|
||||
|
||||
logger.info("BOXID生成Event-------mes 生成的boxId :"+ boxId);
|
||||
//2. 依次update 基板表，把boxId 赋予这些基板
|
||||
for(int i=0;i<listSize;i++){
|
||||
substrateServiceBiz.updatePackagingBoxIdAndSlotByWoSubstrateId(boxId,(i+1),subIdList[i]);
|
||||
}
|
||||
//3.去camline数据库 查询此基板ID 对应的订单
|
||||
String orderNameBySubId = service.getOrderNameBySubId(subIdList[0]);
|
||||
//4. box信息录入到box表
|
||||
WoPackagingBox woPackagingBox = new WoPackagingBox();
|
||||
woPackagingBox.setBoxNo(boxId);
|
||||
woPackagingBox.setSubstrateQuantity(listSize);
|
||||
woPackagingBox.setPackagingTime(LocalDateTime.now());
|
||||
woPackagingBox.setPowerLevel(bySubId.getPowerLevel());
|
||||
woPackagingBox.setLineBody(bySubId.getLineBody());
|
||||
woPackagingBox.setSapMaterial(bySubId.getSapMaterial());
|
||||
woPackagingBox.setOrderNum(orderNameBySubId);
|
||||
//1-手动模式，2-自动模式
|
||||
woPackagingBox.setModel(2);
|
||||
woPackagingBox.setCreateTime(LocalDateTime.now());
|
||||
woPackagingBox.setPackagingTime(LocalDateTime.now());
|
||||
boxServiceBiz.insert(woPackagingBox);
|
||||
logger.info("BOXID生成Event-------boxId :"+ boxId+"写入数据库成功");
|
||||
//=============== MES 业务 结束 =================
|
||||
|
||||
//三. 把生成的BoxId 告诉kuka
|
||||
write(S7Client.S7_DDJ1,Step2Mes2PlcVar.BoxId,boxId);
|
||||
logger.info("BOXID生成Event-------boxId :"+ boxId+"传给PLC 成功");
|
||||
|
||||
//四. 当MES完成任务后，把MesToPlc.ShelfIsFullFinish变量置为true，告诉plc，我操作完成了
|
||||
write(S7Client.S7_DDJ1,Step2Mes2PlcVar.ShelfIsFullFinish,true);
|
||||
logger.info("BOXID生成Event-------boxId :"+ boxId+"ShelfIsFullFinish 置为true 成功");
|
||||
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
|
||||
Integer subArrived2 = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, false);
|
||||
if(subArrived2 != 1){
|
||||
logger.info("BOXID生成Event-------失败"+" --- "+"步骤1. MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
|
||||
}else if(subArrived2 == 2){
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
write(S7Client.S7_DDJ1,Step2Mes2PlcVar.ShelfIsFullFinish,false);
|
||||
logger.info("BOXID生成Event-------boxId :"+ boxId+"ShelfIsFullFinish 置为false 成功,Event2 成功结束");
|
||||
logger.info("================================== 现在开始执行 过程二 任务（ 结束 ） ===================================");
|
||||
logger.info("");
|
||||
|
||||
}catch (Throwable e){
|
||||
// logger.info("BOXID生成Event------- 出现异常:" + e.toString());
|
||||
logger.info("BOXID生成Event--- 出现异常 : {}",e.getMessage(),e);
|
||||
}
|
||||
}
|
||||
},1,1, TimeUnit.SECONDS);
|
||||
|
||||
}
|
||||
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step1Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step1Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
|
||||
//注意：即使now为null ，这里也不会抛出异常，这里很容易产生 空轮询。
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step2Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step2Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step3Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step3Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
}
|
||||
@ -0,0 +1,354 @@
|
||||
package com.cnbm.dispatch.line1;
|
||||
|
||||
import cn.hutool.core.date.DateUtil;
|
||||
import com.cnbm.dispatch.enums.kuka.step1.Step1Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step1.Step1Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
|
||||
import com.cnbm.packing.service.*;
|
||||
import com.cnbm.s7.s7connector.enmuc.S7Client;
|
||||
import com.cnbm.s7.s7connector.type.PlcVar;
|
||||
import org.slf4j.Logger;
|
||||
import org.slf4j.LoggerFactory;
|
||||
import org.springframework.beans.factory.annotation.Autowired;
|
||||
import org.springframework.boot.ApplicationArguments;
|
||||
import org.springframework.boot.ApplicationRunner;
|
||||
import org.springframework.core.annotation.Order;
|
||||
import org.springframework.stereotype.Component;
|
||||
|
||||
import java.text.DecimalFormat;
|
||||
import java.text.Format;
|
||||
import java.util.Date;
|
||||
import java.util.concurrent.Executors;
|
||||
import java.util.concurrent.ScheduledExecutorService;
|
||||
import java.util.concurrent.TimeUnit;
|
||||
|
||||
/**
|
||||
* @Desc: ""
|
||||
* @Author: caixiang
|
||||
* @DATE: 2022/12/23 12:33
|
||||
*/
|
||||
@Component
|
||||
@Order(value = 1)
|
||||
public class KukaEvent3ThreadLine1 implements ApplicationRunner {
|
||||
|
||||
private static final Logger logger = LoggerFactory.getLogger("EVENT3Line1");
|
||||
|
||||
@Autowired
|
||||
DynamicDataSourceService service;
|
||||
@Autowired
|
||||
WoPowerLevelServiceBiz levelServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoCompensationPowerServiceBiz compensationPowerServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoPackagingBoxServiceBiz boxServiceBiz;
|
||||
|
||||
public KukaEvent3ThreadLine1(){
|
||||
this.kukaStep3 = Executors.newScheduledThreadPool(1);
|
||||
}
|
||||
|
||||
|
||||
|
||||
private ScheduledExecutorService kukaStep3;
|
||||
|
||||
|
||||
|
||||
|
||||
/**
|
||||
* return
|
||||
* 成功： 返回相应的object对象
|
||||
* 失败： 返回null
|
||||
* */
|
||||
private Object read(S7Client s7Client,Step1Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step1Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
private Object read(S7Client s7Client, Step2Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
private Object read(S7Client s7Client, Step3Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
|
||||
public String getBoxId(String sapMaterial){
|
||||
Integer todayBoxNum = service.getTodayBoxNum()+1;
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
|
||||
todayBoxNum+=500;
|
||||
logger.info("BOXID生成Event-------现在生成boxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+"，todayBoxNum:"+formateString(todayBoxNum));
|
||||
String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
public String getErrorBoxId(String sapMaterial){
|
||||
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
String mixBoxError = "001";
|
||||
String res = "444"+sapMaterial+nowTime+mixBoxError;
|
||||
logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime);
|
||||
|
||||
return res;
|
||||
}
|
||||
|
||||
public String removeKG(String str){
|
||||
return str.substring(0,17);
|
||||
}
|
||||
|
||||
public static void main(String[] args) {
|
||||
Integer a = 102;
|
||||
Format f1 = new DecimalFormat("000");
|
||||
System.out.println(f1.format(a));
|
||||
}
|
||||
public String formateString(Integer a){
|
||||
Format f1 = new DecimalFormat("000");
|
||||
return f1.format(a);
|
||||
}
|
||||
|
||||
//return true 出现混档了，return false 没有出现混档
|
||||
private boolean isMixLevel(String[] subIds,Integer size){
|
||||
String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
|
||||
String errMsg = "以下基板ID出现混档：";
|
||||
boolean res = false;
|
||||
for(int i=0;i<size;i++){
|
||||
String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
|
||||
|
||||
if(!powerLevel.equals(correctLevel)){
|
||||
errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
|
||||
res = true;
|
||||
}
|
||||
}
|
||||
if(res){
|
||||
logger.error(errMsg);
|
||||
}
|
||||
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
|
||||
|
||||
@Override
|
||||
public void run(ApplicationArguments args) throws Exception {
|
||||
|
||||
kukaStep3.scheduleAtFixedRate(new Runnable() {
|
||||
@Override
|
||||
public void run() {
|
||||
try {
|
||||
|
||||
//调度开始
|
||||
Integer shelfIsFull = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, true);
|
||||
logger.info("");
|
||||
logger.info("================================== 现在开始执行 过程三 任务（ 开始 ） ===================================");
|
||||
if(shelfIsFull != 1){
|
||||
logger.info("装箱单打印Event------失败"+" --- "+"MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
|
||||
}else if(shelfIsFull == 2){
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
|
||||
//一. 从plc 中获取 subIdList 和 lineNum
|
||||
String boxId = (String)read(S7Client.S7_DDJ1,Step3Plc2MesVar.BoxId);
|
||||
Integer lineNum = (Integer) read(S7Client.S7_DDJ1,Step3Plc2MesVar.LineNum);
|
||||
if(boxId == null){
|
||||
logger.info("装箱单打印Event-------失败"+" --- "+"从plc里面获取到的boxId 为null");
|
||||
throw new Exception("装箱单打印Event-------boxId 为null");
|
||||
}
|
||||
logger.info("装箱单打印Event------到达站台的boxId :"+boxId);
|
||||
|
||||
//二. MES 业务
|
||||
//=============== MES 业务 开始 =================
|
||||
//1. box信息录入到box表
|
||||
boxServiceBiz.updateIsArrivedByBoxNo(1,boxId);
|
||||
logger.info("装箱单打印Event------boxId :"+boxId+"更新数据库成功");
|
||||
//=============== MES 业务 结束 =================
|
||||
|
||||
|
||||
//四. 当MES完成任务后，把MesToPlc.ShelfIsFullArrivedFinish变量置为true，告诉plc，我操作完成了
|
||||
write(S7Client.S7_DDJ1,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,true);
|
||||
logger.info("装箱单打印Event------boxId :"+boxId+"， ShelfIsFullArrivedFinish置为true 成功");
|
||||
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
|
||||
Integer subArrived2 = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, false);
|
||||
if(subArrived2 != 1){
|
||||
logger.info("装箱单打印Event------失败"+" --- "+"步骤1. MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
|
||||
}else if(subArrived2 == 2){
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
logger.info("装箱单打印Event------boxId :"+boxId+"， 监听到subArrived=false 成功");
|
||||
write(S7Client.S7_DDJ1,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,false);
|
||||
logger.info("装箱单打印Event------boxId :"+boxId+"， Even3 成功");
|
||||
|
||||
logger.info("================================== 现在开始执行 过程三 任务（ 结束 ） ===================================");
|
||||
logger.info("");
|
||||
}catch (Throwable e){
|
||||
// e.printStackTrace();
|
||||
// logger.info("装箱单打印Event 出现异常------"+e.toString());
|
||||
logger.info("装箱单打印Event--- 出现异常 : {}",e.getMessage(),e);
|
||||
}
|
||||
|
||||
}
|
||||
},1,1, TimeUnit.SECONDS);
|
||||
|
||||
}
|
||||
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step1Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step1Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
|
||||
//注意：即使now为null ，这里也不会抛出异常，这里很容易产生 空轮询。
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step2Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step2Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step3Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step3Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
}
|
||||
@ -0,0 +1,306 @@
|
||||
package com.cnbm.dispatch.line1;
|
||||
|
||||
import cn.hutool.core.date.DateUtil;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step4.Step4Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step4.Step4Plc2MesVar;
|
||||
import com.cnbm.packing.entity.WoPowerLevel;
|
||||
import com.cnbm.packing.service.*;
|
||||
import com.cnbm.s7.s7connector.enmuc.S7Client;
|
||||
import com.cnbm.s7.s7connector.type.PlcVar;
|
||||
import org.slf4j.Logger;
|
||||
import org.slf4j.LoggerFactory;
|
||||
import org.springframework.beans.factory.annotation.Autowired;
|
||||
import org.springframework.boot.ApplicationArguments;
|
||||
import org.springframework.boot.ApplicationRunner;
|
||||
import org.springframework.core.annotation.Order;
|
||||
import org.springframework.stereotype.Component;
|
||||
|
||||
import java.text.DecimalFormat;
|
||||
import java.text.Format;
|
||||
import java.util.Date;
|
||||
import java.util.concurrent.Executors;
|
||||
import java.util.concurrent.ScheduledExecutorService;
|
||||
import java.util.concurrent.TimeUnit;
|
||||
|
||||
/**
|
||||
* @Desc: ""
|
||||
* @Author: caixiang
|
||||
* @DATE: 2022/12/23 12:33
|
||||
*/
|
||||
@Component
|
||||
@Order(value = 1)
|
||||
public class KukaEvent4ThreadLine1 implements ApplicationRunner {
|
||||
private static final Logger logger = LoggerFactory.getLogger("EVENT4NGLine1");
|
||||
|
||||
@Autowired
|
||||
DynamicDataSourceService service;
|
||||
@Autowired
|
||||
WoPowerLevelServiceBiz levelServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoCompensationPowerServiceBiz compensationPowerServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoPackagingBoxServiceBiz boxServiceBiz;
|
||||
|
||||
public KukaEvent4ThreadLine1(){
|
||||
this.kukaStep1 = Executors.newScheduledThreadPool(1);
|
||||
}
|
||||
|
||||
private ScheduledExecutorService kukaStep1;
|
||||
|
||||
|
||||
|
||||
|
||||
/**
|
||||
* return
|
||||
* 成功： 返回相应的object对象
|
||||
* 失败： 返回null
|
||||
* */
|
||||
private Object read(S7Client s7Client, Step4Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step4Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
private Object read(S7Client s7Client, Step2Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
private Object read(S7Client s7Client, Step3Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
|
||||
public String getBoxId(String sapMaterial){
|
||||
Integer todayBoxNum = service.getTodayBoxNum()+1;
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
|
||||
todayBoxNum+=500;
|
||||
logger.info("BOXID生成Event-------现在生成boxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+"，todayBoxNum:"+formateString(todayBoxNum));
|
||||
String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
public String getErrorBoxId(String sapMaterial){
|
||||
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
String mixBoxError = "001";
|
||||
String res = "444"+sapMaterial+nowTime+mixBoxError;
|
||||
logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime);
|
||||
|
||||
return res;
|
||||
}
|
||||
|
||||
public String removeKG(String str){
|
||||
return str.substring(0,17);
|
||||
}
|
||||
|
||||
public static void main(String[] args) {
|
||||
Integer a = 102;
|
||||
Format f1 = new DecimalFormat("000");
|
||||
System.out.println(f1.format(a));
|
||||
}
|
||||
public String formateString(Integer a){
|
||||
Format f1 = new DecimalFormat("000");
|
||||
return f1.format(a);
|
||||
}
|
||||
|
||||
//return true 出现混档了，return false 没有出现混档
|
||||
private boolean isMixLevel(String[] subIds,Integer size){
|
||||
String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
|
||||
String errMsg = "以下基板ID出现混档：";
|
||||
boolean res = false;
|
||||
for(int i=0;i<size;i++){
|
||||
String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
|
||||
|
||||
if(!powerLevel.equals(correctLevel)){
|
||||
errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
|
||||
res = true;
|
||||
}
|
||||
}
|
||||
if(res){
|
||||
logger.error(errMsg);
|
||||
}
|
||||
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
|
||||
|
||||
@Override
|
||||
public void run(ApplicationArguments args) throws Exception {
|
||||
|
||||
kukaStep1.scheduleAtFixedRate(new Runnable() {
|
||||
@Override
|
||||
public void run() {
|
||||
try {
|
||||
|
||||
//调度开始
|
||||
Integer subArrived = waitingForTarget(Step4Plc2MesVar.SubArrivedToMes, true);
|
||||
logger.info("");
|
||||
logger.info("================================== 现在开始执行 过程四 任务（ 开始 ） ===================================");
|
||||
if(subArrived != 1){
|
||||
logger.info("NG口基板Event--- 失败"+" --- "+" MES监听 Step4Plc2MesVar.SubArrivedToMes 是否 等于 true 失败");
|
||||
} else if (subArrived == 2) {
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
logger.info("NG口基板Event --- 成功 ---- MES监听到 Step4Plc2MesVar.SubArrivedToMes==true");
|
||||
|
||||
//一. 从plc 中获取 subId
|
||||
String subId = (String) read(S7Client.S7_DDJ1,Step4Plc2MesVar.SubIdToMes);
|
||||
Integer lineNum = 1;
|
||||
//把基板ID字符串的空格去掉，因为plc中设置的20位，但实际基板ID就是17位，因为带空格去数据库查询 有问题的。
|
||||
if(subId == null ){
|
||||
logger.info("NG口基板Event--- 失败"+" --- "+" MES采集到null值，subId:"+subId);
|
||||
}
|
||||
subId = removeKG(subId);
|
||||
logger.info("NG口基板Event --- 成功 ---- MES 从plu中 read 到基板id:"+subId);
|
||||
|
||||
//二. MES 业务
|
||||
//=============== MES 业务 开始 =================
|
||||
logger.info("================= 现在开始执行 过程四 任务 ( MES 业务 ) ( 开始 ) ==================");
|
||||
//1. 从comline数据库中获取 实际pmpp
|
||||
float pmppActual = service.getPMPPBySubId(subId);
|
||||
//2. 匹配和计算补偿功率
|
||||
float pmppCompensation = compensationPowerServiceBiz.calculCompensationPMPP(pmppActual,lineNum);
|
||||
//3. 依据补偿功率，获取工艺参数，并且把这些工艺参数传给kuka
|
||||
WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(pmppCompensation, lineNum);
|
||||
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass()));
|
||||
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc());
|
||||
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc());
|
||||
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp());
|
||||
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp());
|
||||
logger.info("NG口基板Event--- 采集到 基板ID: "+subId+", 线边号："+lineNum+"，从camline 获取到实际pmpp"+pmppActual+",计算后 补偿功率："+pmppCompensation+",dLable_Pnom: "+argByPMPP.getPowerClass() +",dLable_Voc: "+argByPMPP.getLableVoc()+",dLable_Isc: "+argByPMPP.getLableIsc()+",dLable_Vmpp: "+argByPMPP.getLableVmpp()+",dLable_Impp: "+argByPMPP.getLableImpp());
|
||||
|
||||
logger.info("================= 现在开始执行 过程四 任务 ( MES 业务 - 数据已经传给PLC ) ( 结束 ) ==================");
|
||||
//=============== MES 业务 结束 =================
|
||||
|
||||
//三. 当MES完成任务后，把MesToPlc.SubArrivedFinish变量置为true，告诉plc，我操作完成了
|
||||
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.SubArrivedFinish,true);
|
||||
logger.info("NG口基板Event--- 基板ID: "+subId+", SubArrivedFinish，置为true 成功");
|
||||
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
|
||||
Integer subArrived2 = waitingForTarget(Step4Plc2MesVar.SubArrivedToMes, false);
|
||||
if(subArrived2 != 1){
|
||||
logger.info("NG口基板Event--- 失败"+" --- "+"MES监听 Step4Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
|
||||
}else if (subArrived2 == 2) {
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
|
||||
write(S7Client.S7_DDJ1,Step4Mes2PlcVar.SubArrivedFinish,false);
|
||||
logger.info("NG口基板Event--- 基板ID: "+subId+", SubArrivedFinish，置为 false 成功");
|
||||
logger.info("================================== 现在开始执行 过程四 任务（ 结束 ） ===================================");
|
||||
logger.info("");
|
||||
}catch (Throwable e){
|
||||
logger.info("NG口基板Event--- 出现异常 : {}",e.getMessage(),e);
|
||||
}
|
||||
}
|
||||
},1,1, TimeUnit.SECONDS);
|
||||
|
||||
|
||||
|
||||
|
||||
}
|
||||
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step4Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step4Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ1,var);
|
||||
//注意：即使now为null ，这里也不会抛出异常，这里很容易产生 空轮询。
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
}
|
||||
@ -1,4 +1,4 @@
|
||||
package com.cnbm.dispatch;
|
||||
package com.cnbm.dispatch.line2;
|
||||
|
||||
import cn.hutool.core.date.DateUtil;
|
||||
import com.cnbm.dispatch.enums.kuka.step1.Step1Mes2PlcVar;
|
||||
@ -8,14 +8,11 @@ import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
|
||||
import com.cnbm.packing.dto.CamlineExtendArgDTO;
|
||||
import com.cnbm.packing.dto.CamlineSubIdDTO;
|
||||
import com.cnbm.packing.entity.WoPackagingBox;
|
||||
import com.cnbm.packing.entity.WoPackagingBoxSubstrate;
|
||||
import com.cnbm.packing.entity.WoPowerLevel;
|
||||
import com.cnbm.packing.service.*;
|
||||
import com.cnbm.s7.s7connector.enmuc.S7Client;
|
||||
import com.cnbm.s7.s7connector.type.PlcVar;
|
||||
import io.swagger.models.auth.In;
|
||||
import org.slf4j.Logger;
|
||||
import org.slf4j.LoggerFactory;
|
||||
import org.springframework.beans.factory.annotation.Autowired;
|
||||
@ -27,7 +24,6 @@ import org.springframework.stereotype.Component;
|
||||
import java.text.DecimalFormat;
|
||||
import java.text.Format;
|
||||
import java.time.LocalDateTime;
|
||||
import java.util.Arrays;
|
||||
import java.util.Date;
|
||||
import java.util.concurrent.Executors;
|
||||
import java.util.concurrent.ScheduledExecutorService;
|
||||
@ -40,8 +36,8 @@ import java.util.concurrent.TimeUnit;
|
||||
*/
|
||||
@Component
|
||||
@Order(value = 1)
|
||||
public class KukaJoinThread implements ApplicationRunner {
|
||||
private static final Logger logger = LoggerFactory.getLogger(KukaJoinThread.class);
|
||||
public class KukaEvent1ThreadLine2 implements ApplicationRunner {
|
||||
private static final Logger logger = LoggerFactory.getLogger("EVENT1Line2");
|
||||
|
||||
@Autowired
|
||||
DynamicDataSourceService service;
|
||||
@ -57,15 +53,11 @@ public class KukaJoinThread implements ApplicationRunner {
|
||||
@Autowired
|
||||
WoPackagingBoxServiceBiz boxServiceBiz;
|
||||
|
||||
public KukaJoinThread(){
|
||||
public KukaEvent1ThreadLine2(){
|
||||
this.kukaStep1 = Executors.newScheduledThreadPool(1);
|
||||
this.kukaStep2 = Executors.newScheduledThreadPool(1);
|
||||
this.kukaStep3 = Executors.newScheduledThreadPool(1);
|
||||
}
|
||||
|
||||
private ScheduledExecutorService kukaStep1;
|
||||
private ScheduledExecutorService kukaStep2;
|
||||
private ScheduledExecutorService kukaStep3;
|
||||
|
||||
|
||||
|
||||
@ -78,9 +70,8 @@ public class KukaJoinThread implements ApplicationRunner {
|
||||
private Object read(S7Client s7Client,Step1Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Exception e){
|
||||
logger.error("host:"+s7Client.getHost()+" ; read 操作出现问题: "+e.getMessage());
|
||||
e.printStackTrace();
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
@ -103,9 +94,8 @@ public class KukaJoinThread implements ApplicationRunner {
|
||||
private Object read(S7Client s7Client, Step2Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Exception e){
|
||||
logger.error("host:"+s7Client.getHost()+" ; read 操作出现问题: "+e.getMessage());
|
||||
e.printStackTrace();
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
@ -128,9 +118,8 @@ public class KukaJoinThread implements ApplicationRunner {
|
||||
private Object read(S7Client s7Client, Step3Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Exception e){
|
||||
logger.error("host:"+s7Client.getHost()+" ; read 操作出现问题: "+e.getMessage());
|
||||
e.printStackTrace();
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
@ -156,6 +145,7 @@ public class KukaJoinThread implements ApplicationRunner {
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
|
||||
todayBoxNum+=500;
|
||||
logger.info("BOXID生成Event-------现在生成boxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+"，todayBoxNum:"+formateString(todayBoxNum));
|
||||
String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
|
||||
return res;
|
||||
}
|
||||
@ -165,7 +155,9 @@ public class KukaJoinThread implements ApplicationRunner {
|
||||
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
String mixBoxError = "001";
|
||||
String res = "Err"+sapMaterial+nowTime+mixBoxError;
|
||||
String res = "444"+sapMaterial+nowTime+mixBoxError;
|
||||
logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime);
|
||||
|
||||
return res;
|
||||
}
|
||||
|
||||
@ -192,7 +184,7 @@ public class KukaJoinThread implements ApplicationRunner {
|
||||
String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
|
||||
|
||||
if(!powerLevel.equals(correctLevel)){
|
||||
errMsg+="基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
|
||||
errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
|
||||
res = true;
|
||||
}
|
||||
}
|
||||
@ -203,6 +195,9 @@ public class KukaJoinThread implements ApplicationRunner {
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
|
||||
|
||||
@Override
|
||||
public void run(ApplicationArguments args) throws Exception {
|
||||
|
||||
@ -212,32 +207,40 @@ public class KukaJoinThread implements ApplicationRunner {
|
||||
try {
|
||||
|
||||
//调度开始
|
||||
// logger.info("");
|
||||
// logger.info("================= 现在开始执行 过程一 任务 ==================");
|
||||
Integer subArrived = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, true);
|
||||
logger.info("");
|
||||
logger.info("================================== 现在开始执行 过程一 任务（ 开始 ） ===================================");
|
||||
if(subArrived != 1){
|
||||
logger.info("标签打印Event--- 失败"+" --- "+" MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
|
||||
} else if (subArrived == 2) {
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
logger.info("标签打印Event --- 成功 ---- MES监听到 SubArrivedToMes==true");
|
||||
|
||||
//一. 从plc 中获取 subId 和 lineNum
|
||||
String subId = (String) read(S7Client.S7_KUKA,Step1Plc2MesVar.SubIdToMes);
|
||||
Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step1Plc2MesVar.LineNum);
|
||||
String subId = (String) read(S7Client.S7_DDJ2,Step1Plc2MesVar.SubIdToMes);
|
||||
Integer lineNum = (Integer) read(S7Client.S7_DDJ2,Step1Plc2MesVar.LineNum);
|
||||
//把基板ID字符串的空格去掉，因为plc中设置的20位，但实际基板ID就是17位，因为带空格去数据库查询 有问题的。
|
||||
if(subId == null || lineNum == null){
|
||||
logger.info("标签打印Event--- 失败"+" --- "+" MES采集到null值，subId:"+subId+",lineNum:"+lineNum);
|
||||
}
|
||||
subId = removeKG(subId);
|
||||
logger.info("标签打印Event --- 成功 ---- MES 从plu中 read 到基板id:"+subId);
|
||||
|
||||
//二. MES 业务
|
||||
//=============== MES 业务 开始 =================
|
||||
logger.info("================= 现在开始执行 过程一 任务 ( MES 业务 ) ( 开始 ) ==================");
|
||||
//1. 从comline数据库中获取 实际pmpp
|
||||
float pmppActual = service.getPMPPBySubId(subId);
|
||||
//2. 匹配和计算补偿功率
|
||||
float pmppCompensation = compensationPowerServiceBiz.calculCompensationPMPP(pmppActual,lineNum);
|
||||
//3. 依据补偿功率，获取工艺参数，并且把这些工艺参数传给kuka
|
||||
WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(pmppCompensation, lineNum);
|
||||
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass()));
|
||||
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc());
|
||||
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc());
|
||||
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp());
|
||||
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp());
|
||||
write(S7Client.S7_DDJ2,Step1Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass()));
|
||||
write(S7Client.S7_DDJ2,Step1Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc());
|
||||
write(S7Client.S7_DDJ2,Step1Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc());
|
||||
write(S7Client.S7_DDJ2,Step1Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp());
|
||||
write(S7Client.S7_DDJ2,Step1Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp());
|
||||
logger.info("标签打印Event--- 采集到 基板ID: "+subId+", 线边号："+lineNum+"，从camline 获取到实际pmpp"+pmppActual+",计算后 补偿功率："+pmppCompensation+",dLable_Pnom: "+argByPMPP.getPowerClass() +",dLable_Voc: "+argByPMPP.getLableVoc()+",dLable_Isc: "+argByPMPP.getLableIsc()+",dLable_Vmpp: "+argByPMPP.getLableVmpp()+",dLable_Impp: "+argByPMPP.getLableImpp());
|
||||
|
||||
|
||||
@ -250,6 +253,7 @@ public class KukaJoinThread implements ApplicationRunner {
|
||||
woPackagingBoxSubstrate.setWoSubstrateId(subId);
|
||||
woPackagingBoxSubstrate.setActualPmpp(pmppActual);
|
||||
woPackagingBoxSubstrate.setCreateTime(LocalDateTime.now());
|
||||
//计算后的补偿功率
|
||||
woPackagingBoxSubstrate.setPmpp(pmppCompensation);
|
||||
|
||||
|
||||
@ -278,7 +282,7 @@ public class KukaJoinThread implements ApplicationRunner {
|
||||
woPackagingBoxSubstrate.setIscFl1(extendArgFromCamline.getIscFl1());
|
||||
woPackagingBoxSubstrate.setIscFl2(extendArgFromCamline.getIscFl2());
|
||||
woPackagingBoxSubstrate.setMeasTimeFl1(extendArgFromCamline.getMeasTimeFl1());
|
||||
woPackagingBoxSubstrate.setMeasTimeFl2(extendArgFromCamline.getMeasTimeFl2());
|
||||
woPackagingBoxSubstrate.setMeasTimeFl2(extendArgFromCamline.getMeasTimeFl2 ());
|
||||
woPackagingBoxSubstrate.setPmppFl1(extendArgFromCamline.getPmppFl1());
|
||||
woPackagingBoxSubstrate.setPmppFl2(extendArgFromCamline.getPmppFl2());
|
||||
woPackagingBoxSubstrate.setTcellFl1(extendArgFromCamline.getTcellFl1());
|
||||
@ -291,168 +295,32 @@ public class KukaJoinThread implements ApplicationRunner {
|
||||
woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl2());
|
||||
|
||||
substrateServiceBiz.insert(woPackagingBoxSubstrate);
|
||||
|
||||
logger.info("标签打印Event--- 基板ID: "+subId+", 录入数据库成功");
|
||||
logger.info("================= 现在开始执行 过程一 任务 ( MES 业务 ) ( 结束 ) ==================");
|
||||
//=============== MES 业务 结束 =================
|
||||
|
||||
//三. 当MES完成任务后，把MesToPlc.SubArrivedFinish变量置为true，告诉plc，我操作完成了
|
||||
write(S7Client.S7_KUKA,Step1Mes2PlcVar.SubArrivedFinish,true);
|
||||
write(S7Client.S7_DDJ2,Step1Mes2PlcVar.SubArrivedFinish,true);
|
||||
logger.info("标签打印Event--- 基板ID: "+subId+", SubArrivedFinish，置为true 成功");
|
||||
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
|
||||
Integer subArrived2 = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, false);
|
||||
if(subArrived2 != 1){
|
||||
logger.info("标签打印Event--- 失败"+" --- "+"MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
|
||||
}else if (subArrived2 == 2) {
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
|
||||
write(S7Client.S7_KUKA,Step1Mes2PlcVar.SubArrivedFinish,false);
|
||||
logger.info("标签打印Event--- 基板ID: "+subId+", SubArrivedFinish，置为 false 成功, Event1 成功结束");
|
||||
|
||||
write(S7Client.S7_DDJ2,Step1Mes2PlcVar.SubArrivedFinish,false);
|
||||
logger.info("标签打印Event--- 基板ID: "+subId+", SubArrivedFinish，置为 false 成功");
|
||||
logger.info("================================== 现在开始执行 过程一 任务（ 结束 ） ===================================");
|
||||
logger.info("");
|
||||
}catch (Throwable e){
|
||||
e.printStackTrace();
|
||||
logger.info("标签打印Event--- 出现异常 :"+e.toString());
|
||||
logger.info("标签打印Event--- 出现异常 : {}",e.getMessage(),e);
|
||||
}
|
||||
}
|
||||
},1,1, TimeUnit.SECONDS);
|
||||
|
||||
kukaStep2.scheduleAtFixedRate(new Runnable() {
|
||||
@Override
|
||||
public void run() {
|
||||
try {
|
||||
|
||||
//调度开始
|
||||
Integer shelfIsFull = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, true);
|
||||
if(shelfIsFull != 1){
|
||||
logger.info("BOXID生成Event-------失败"+" --- "+"MES监听 Step2Plc2MesVar.ShelfIsFull 是否 等于 1 失败");
|
||||
}
|
||||
|
||||
//一. 从plc 中获取 subIdList 和 lineNum
|
||||
String[] subIdList = (String[])read(S7Client.S7_KUKA,Step2Plc2MesVar.SubIdList);
|
||||
Integer listSize = (Integer)read(S7Client.S7_KUKA,Step2Plc2MesVar.PackageNumberSet)-1;
|
||||
|
||||
|
||||
//二. MES 业务
|
||||
//=============== MES 业务 开始 =================
|
||||
//1.MES 生成BoxId
|
||||
if(subIdList.length<=0){
|
||||
logger.info("BOXID生成Event-------失败"+" --- "+"从plc里面获取到的基板列表 为空");
|
||||
throw new Exception("BOXID生成Event-------kuka机械手 取到了空箱");
|
||||
}
|
||||
//真实的基板ID 就是17位的，plc读取过来，有空格，要把后面3位空格去掉就行了。
|
||||
for(int i=0;i<subIdList.length;i++){
|
||||
subIdList[i] = removeKG(subIdList[i]);
|
||||
}
|
||||
logger.info("BOXID生成Event-------获取到基板列表："+ Arrays.toString(subIdList)+",基板数量:"+listSize);
|
||||
|
||||
WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIdList[0]);
|
||||
|
||||
//如果我们系统中找不到这块基板那么就去camline里面找
|
||||
if(bySubId == null){
|
||||
logger.info("我们数据库 依据 subIdList[0] id 查询不到相关信息，现在去camline 数据库查询相关信息。");
|
||||
//todo
|
||||
CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIdList[0]);
|
||||
bySubId = new WoPackagingBoxSubstrate();
|
||||
bySubId.setPowerLevel(subIdByCamline.getPowerLevel());
|
||||
bySubId.setSapMaterial(subIdByCamline.getSapMaterial());
|
||||
bySubId.setLineBody(2);
|
||||
}
|
||||
|
||||
//校验是否存在混档位情况
|
||||
String boxId = "";
|
||||
if(isMixLevel(subIdList,listSize)){
|
||||
//出现混档
|
||||
boxId = getErrorBoxId(bySubId.getSapMaterial());
|
||||
}else {
|
||||
//正常情况
|
||||
boxId = getBoxId(bySubId.getSapMaterial());
|
||||
}
|
||||
|
||||
logger.info("BOXID生成Event-------mes 生成的boxId :"+ boxId);
|
||||
//2. 依次update 基板表，把boxId 赋予这些基板
|
||||
for(int i=0;i<listSize;i++){
|
||||
substrateServiceBiz.updatePackagingBoxIdAndSlotByWoSubstrateId(boxId,(i+1),subIdList[i]);
|
||||
}
|
||||
//3.去camline数据库 查询此基板ID 对应的订单
|
||||
String orderNameBySubId = service.getOrderNameBySubId(subIdList[0]);
|
||||
//4. box信息录入到box表
|
||||
WoPackagingBox woPackagingBox = new WoPackagingBox();
|
||||
woPackagingBox.setBoxNo(boxId);
|
||||
woPackagingBox.setSubstrateQuantity(listSize);
|
||||
woPackagingBox.setPackagingTime(LocalDateTime.now());
|
||||
woPackagingBox.setPowerLevel(bySubId.getPowerLevel());
|
||||
woPackagingBox.setLineBody(bySubId.getLineBody());
|
||||
woPackagingBox.setSapMaterial(bySubId.getSapMaterial());
|
||||
woPackagingBox.setOrderNum(orderNameBySubId);
|
||||
//1-手动模式，2-自动模式
|
||||
woPackagingBox.setModel(2);
|
||||
woPackagingBox.setCreateTime(LocalDateTime.now());
|
||||
woPackagingBox.setPackagingTime(LocalDateTime.now());
|
||||
boxServiceBiz.insert(woPackagingBox);
|
||||
logger.info("BOXID生成Event-------boxId :"+ boxId+"写入数据库成功");
|
||||
//=============== MES 业务 结束 =================
|
||||
|
||||
//三. 把生成的BoxId 告诉kuka
|
||||
write(S7Client.S7_KUKA,Step2Mes2PlcVar.BoxId,boxId);
|
||||
logger.info("BOXID生成Event-------boxId :"+ boxId+"传给PLC 成功");
|
||||
|
||||
//四. 当MES完成任务后，把MesToPlc.ShelfIsFullFinish变量置为true，告诉plc，我操作完成了
|
||||
write(S7Client.S7_KUKA,Step2Mes2PlcVar.ShelfIsFullFinish,true);
|
||||
logger.info("BOXID生成Event-------boxId :"+ boxId+"ShelfIsFullFinish 置为true 成功");
|
||||
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
|
||||
Integer subArrived2 = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, false);
|
||||
if(subArrived2 != 1){
|
||||
logger.info("BOXID生成Event-------失败"+" --- "+"步骤1. MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
|
||||
}
|
||||
write(S7Client.S7_KUKA,Step2Mes2PlcVar.ShelfIsFullFinish,false);
|
||||
logger.info("BOXID生成Event-------boxId :"+ boxId+"ShelfIsFullFinish 置为false 成功,Event2 成功结束");
|
||||
}catch (Throwable e){
|
||||
e.printStackTrace();
|
||||
logger.info("BOXID生成Event------- 出现异常:" + e.toString());
|
||||
}
|
||||
}
|
||||
},1,1, TimeUnit.SECONDS);
|
||||
|
||||
kukaStep3.scheduleAtFixedRate(new Runnable() {
|
||||
@Override
|
||||
public void run() {
|
||||
try {
|
||||
|
||||
//调度开始
|
||||
Integer shelfIsFull = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, true);
|
||||
if(shelfIsFull != 1){
|
||||
logger.info("装箱单打印Event------失败"+" --- "+"MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
|
||||
}
|
||||
|
||||
//一. 从plc 中获取 subIdList 和 lineNum
|
||||
String boxId = (String)read(S7Client.S7_KUKA,Step3Plc2MesVar.BoxId);
|
||||
Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step3Plc2MesVar.LineNum);
|
||||
logger.info("装箱单打印Event------到达站台的boxId :"+boxId);
|
||||
|
||||
//二. MES 业务
|
||||
//=============== MES 业务 开始 =================
|
||||
//1. box信息录入到box表
|
||||
boxServiceBiz.updateIsArrivedByBoxNo(1,boxId);
|
||||
logger.info("装箱单打印Event------boxId :"+boxId+"更新数据库成功");
|
||||
//=============== MES 业务 结束 =================
|
||||
|
||||
|
||||
//四. 当MES完成任务后，把MesToPlc.ShelfIsFullArrivedFinish变量置为true，告诉plc，我操作完成了
|
||||
write(S7Client.S7_KUKA,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,true);
|
||||
logger.info("装箱单打印Event------boxId :"+boxId+"， ShelfIsFullArrivedFinish置为true 成功");
|
||||
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
|
||||
Integer subArrived2 = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, false);
|
||||
if(subArrived2 != 1){
|
||||
logger.info("装箱单打印Event------失败"+" --- "+"步骤1. MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
|
||||
}
|
||||
logger.info("装箱单打印Event------boxId :"+boxId+"， 监听到subArrived=false 成功");
|
||||
write(S7Client.S7_KUKA,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,false);
|
||||
logger.info("装箱单打印Event------boxId :"+boxId+"， Even3 成功");
|
||||
}catch (Throwable e){
|
||||
e.printStackTrace();
|
||||
logger.info("装箱单打印Event 出现异常------"+e.toString());
|
||||
}
|
||||
|
||||
}
|
||||
},1,1, TimeUnit.SECONDS);
|
||||
|
||||
}
|
||||
|
||||
/**
|
||||
@ -468,14 +336,19 @@ public class KukaJoinThread implements ApplicationRunner {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
Boolean now = (Boolean) read(S7Client.S7_KUKA,var);
|
||||
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
|
||||
//注意：即使now为null ，这里也不会抛出异常，这里很容易产生 空轮询。
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Exception e){
|
||||
logger.info("S7 数据采集 异常。");
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
@ -495,14 +368,17 @@ public class KukaJoinThread implements ApplicationRunner {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
Boolean now = (Boolean) read(S7Client.S7_KUKA,var);
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Exception e){
|
||||
logger.info("S7 数据采集 异常。");
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
@ -522,14 +398,17 @@ public class KukaJoinThread implements ApplicationRunner {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
Boolean now = (Boolean) read(S7Client.S7_KUKA,var);
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Exception e){
|
||||
logger.info("S7 数据采集 异常。");
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
@ -0,0 +1,481 @@
|
||||
package com.cnbm.dispatch.line2;
|
||||
|
||||
import cn.hutool.core.date.DateUtil;
|
||||
import com.cnbm.dispatch.enums.kuka.step1.Step1Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step1.Step1Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
|
||||
import com.cnbm.packing.dto.CamlineSubIdDTO;
|
||||
import com.cnbm.packing.entity.WoPackagingBox;
|
||||
import com.cnbm.packing.entity.WoPackagingBoxSubstrate;
|
||||
import com.cnbm.packing.service.*;
|
||||
import com.cnbm.s7.s7connector.enmuc.S7Client;
|
||||
import com.cnbm.s7.s7connector.type.PlcVar;
|
||||
import org.slf4j.Logger;
|
||||
import org.slf4j.LoggerFactory;
|
||||
import org.springframework.beans.factory.annotation.Autowired;
|
||||
import org.springframework.boot.ApplicationArguments;
|
||||
import org.springframework.boot.ApplicationRunner;
|
||||
import org.springframework.core.annotation.Order;
|
||||
import org.springframework.stereotype.Component;
|
||||
|
||||
import java.text.DecimalFormat;
|
||||
import java.text.Format;
|
||||
import java.time.LocalDateTime;
|
||||
import java.util.Arrays;
|
||||
import java.util.Date;
|
||||
import java.util.concurrent.Executors;
|
||||
import java.util.concurrent.ScheduledExecutorService;
|
||||
import java.util.concurrent.TimeUnit;
|
||||
|
||||
/**
|
||||
* @Desc: ""
|
||||
* @Author: caixiang
|
||||
* @DATE: 2022/12/23 12:33
|
||||
*/
|
||||
@Component
|
||||
@Order(value = 1)
|
||||
public class KukaEvent2ThreadLine2 implements ApplicationRunner {
|
||||
|
||||
private static final Logger logger = LoggerFactory.getLogger("EVENT2Line2");
|
||||
|
||||
|
||||
@Autowired
|
||||
DynamicDataSourceService service;
|
||||
@Autowired
|
||||
WoPowerLevelServiceBiz levelServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoCompensationPowerServiceBiz compensationPowerServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoPackagingBoxServiceBiz boxServiceBiz;
|
||||
|
||||
public KukaEvent2ThreadLine2(){
|
||||
|
||||
this.kukaStep2 = Executors.newScheduledThreadPool(1);
|
||||
|
||||
}
|
||||
|
||||
|
||||
private ScheduledExecutorService kukaStep2;
|
||||
|
||||
|
||||
|
||||
|
||||
|
||||
/**
|
||||
* return
|
||||
* 成功： 返回相应的object对象
|
||||
* 失败： 返回null
|
||||
* */
|
||||
private Object read(S7Client s7Client,Step1Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step1Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
private Object read(S7Client s7Client, Step2Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
private Object read(S7Client s7Client, Step3Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
|
||||
public String getBoxId(String sapMaterial){
|
||||
Integer todayBoxNum = service.getTodayBoxNum()+1;
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
|
||||
todayBoxNum+=500;
|
||||
logger.info("BOXID生成Event-------现在生成boxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+"，todayBoxNum:"+formateString(todayBoxNum));
|
||||
String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
// public String getErrorBoxId(String sapMaterial){
|
||||
//
|
||||
// String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
// String mixBoxError = "001";
|
||||
// String res = "444"+sapMaterial+nowTime+mixBoxError +"02";
|
||||
// logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime);
|
||||
//
|
||||
// return res;
|
||||
// }
|
||||
|
||||
public String getErrorBoxId(String sapMaterial){
|
||||
Integer todayErrBoxNum = service.getTodayErrBoxNum()+1;
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
String mixBoxError = "001";
|
||||
String res = "444"+sapMaterial+nowTime+mixBoxError+"02"+todayErrBoxNum;
|
||||
logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+",todayErrBoxNum:"+todayErrBoxNum);
|
||||
|
||||
return res;
|
||||
}
|
||||
|
||||
public String removeKG(String str){
|
||||
return str.substring(0,17);
|
||||
}
|
||||
|
||||
public static void main(String[] args) {
|
||||
Integer a = 102;
|
||||
Format f1 = new DecimalFormat("000");
|
||||
System.out.println(f1.format(a));
|
||||
}
|
||||
public String formateString(Integer a){
|
||||
Format f1 = new DecimalFormat("000");
|
||||
return f1.format(a);
|
||||
}
|
||||
|
||||
//return true 出现混档了，return false 没有出现混档
|
||||
// private boolean isMixLevel(String[] subIds,Integer size){
|
||||
// String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
|
||||
// String errMsg = "以下基板ID出现混档：";
|
||||
// boolean res = false;
|
||||
// for(int i=0;i<size;i++){
|
||||
// String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
|
||||
//
|
||||
// if(!powerLevel.equals(correctLevel)){
|
||||
// errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
|
||||
// res = true;
|
||||
// }
|
||||
// }
|
||||
// if(res){
|
||||
// logger.error(errMsg);
|
||||
// }
|
||||
//
|
||||
// return res;
|
||||
// }
|
||||
|
||||
|
||||
private CamlineSubIdDTO getFromCamline(String subId){
|
||||
return service.getSubIdByCamline(subId);
|
||||
}
|
||||
|
||||
private boolean isMixLevel(String[] subIds,Integer size){
|
||||
WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIds[0]);
|
||||
String correctLevel = null;
|
||||
|
||||
//如果 我们数据库没有 去camline 数据库里面取 -- 开始
|
||||
if(bySubId == null){
|
||||
logger.info("BOXID生成Event-------检查是否混箱时，发现数据库中 无subId："+ subIds[0]+"现在从camline 系统获取这个基板相关信息");
|
||||
//todo
|
||||
CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIds[0]);
|
||||
logger.info("BOXID生成Event-------检查是否混箱时，发现数据库中 无subId："+ subIds[0]+"现在从camline 系统获取这个基板相关信息是："+subIdByCamline);
|
||||
|
||||
correctLevel = subIdByCamline.getPowerLevel();
|
||||
}else {
|
||||
correctLevel = bySubId.getPowerLevel();
|
||||
}
|
||||
|
||||
|
||||
String errMsg = "以下基板ID出现混档：";
|
||||
boolean res = false;
|
||||
for(int i=0;i<size;i++){
|
||||
WoPackagingBoxSubstrate innerSub = substrateServiceBiz.getBySubId(subIds[i]);
|
||||
String powerLevel = null;
|
||||
if(innerSub==null){
|
||||
powerLevel = getFromCamline(subIds[i]).getPowerLevel();
|
||||
}else {
|
||||
powerLevel = innerSub.getPowerLevel();
|
||||
}
|
||||
|
||||
if(!powerLevel.equals(correctLevel)){
|
||||
errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
|
||||
res = true;
|
||||
}
|
||||
}
|
||||
if(res){
|
||||
logger.error(errMsg);
|
||||
|
||||
}
|
||||
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
@Override
|
||||
public void run(ApplicationArguments args) throws Exception {
|
||||
kukaStep2.scheduleAtFixedRate(new Runnable() {
|
||||
@Override
|
||||
public void run() {
|
||||
try {
|
||||
|
||||
|
||||
//调度开始
|
||||
Integer shelfIsFull = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, true);
|
||||
logger.info("");
|
||||
logger.info("================================== 现在开始执行 过程二 任务（ 开始 ） ===================================");
|
||||
if(shelfIsFull != 1){
|
||||
logger.info("BOXID生成Event-------失败"+" --- "+"MES监听 Step2Plc2MesVar.ShelfIsFull 是否 等于 1 失败");
|
||||
}else if(shelfIsFull == 2){
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
|
||||
//一. 从plc 中获取 subIdList 和 lineNum
|
||||
String[] subIdList = (String[])read(S7Client.S7_DDJ2,Step2Plc2MesVar.SubIdList);
|
||||
Integer listSize = (Integer)read(S7Client.S7_DDJ2,Step2Plc2MesVar.PackageNumberSet)-1;
|
||||
|
||||
|
||||
//二. MES 业务
|
||||
//=============== MES 业务 开始 =================
|
||||
//1.MES 生成BoxId
|
||||
if(subIdList.length<=0){
|
||||
logger.info("BOXID生成Event-------失败"+" --- "+"从plc里面获取到的基板列表 为空");
|
||||
throw new Exception("BOXID生成Event失败-------kuka机械手 取到了空箱");
|
||||
}
|
||||
if(listSize == null){
|
||||
logger.info("BOXID生成Event-------失败"+" --- "+"从plc里面获取到的listSize 为null");
|
||||
throw new Exception("BOXID生成Event失败-------listSize 为null");
|
||||
}
|
||||
|
||||
//真实的基板ID 就是17位的，plc读取过来，有空格，要把后面3位空格去掉就行了。
|
||||
for(int i=0;i<subIdList.length;i++){
|
||||
subIdList[i] = removeKG(subIdList[i]);
|
||||
}
|
||||
logger.info("BOXID生成Event-------获取到基板列表："+ Arrays.toString(subIdList)+",基板数量:"+listSize);
|
||||
|
||||
WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIdList[0]);
|
||||
logger.info("BOXID生成Event-------依据subId"+subIdList[0]+"去qgs数据库 查询数据,数据内容："+bySubId);
|
||||
|
||||
|
||||
//如果我们系统中找不到这块基板那么就去camline里面找
|
||||
// if(bySubId == null){
|
||||
// logger.info("BOXID生成Event-------数据库中 无subId："+ subIdList[0]+"现在从camline 系统获取这个基板相关信息");
|
||||
// //todo
|
||||
// CamlineSubIdDTO subIdByCamline = service.getSubIdByCamline(subIdList[0]);
|
||||
// bySubId = new WoPackagingBoxSubstrate();
|
||||
// bySubId.setPowerLevel(subIdByCamline.getPowerLevel());
|
||||
// bySubId.setSapMaterial(subIdByCamline.getSapMaterial());
|
||||
// bySubId.setLineBody(2);
|
||||
// }
|
||||
if(bySubId == null){
|
||||
logger.info("BOXID生成Event-------数据库中 无subId："+ subIdList[0]);
|
||||
throw new Exception("BOXID生成Event-------数据库中 无subId："+ subIdList[0]);
|
||||
}
|
||||
|
||||
|
||||
//校验是否存在混档位情况
|
||||
String boxId = "";
|
||||
if(isMixLevel(subIdList,listSize)){
|
||||
//出现混档
|
||||
logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"出现混档");
|
||||
boxId = getErrorBoxId(bySubId.getSapMaterial());
|
||||
|
||||
}else {
|
||||
//正常情况
|
||||
logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"没有出现混档");
|
||||
boxId = getBoxId(bySubId.getSapMaterial());
|
||||
}
|
||||
logger.info("BOXID生成Event-------subIdList :"+Arrays.asList(subIdList)+"isMixLevel 校验结束");
|
||||
|
||||
logger.info("BOXID生成Event-------mes 生成的boxId :"+ boxId);
|
||||
//2. 依次update 基板表，把boxId 赋予这些基板
|
||||
for(int i=0;i<listSize;i++){
|
||||
substrateServiceBiz.updatePackagingBoxIdAndSlotByWoSubstrateId(boxId,(i+1),subIdList[i]);
|
||||
}
|
||||
//3.去camline数据库 查询此基板ID 对应的订单
|
||||
String orderNameBySubId = service.getOrderNameBySubId(subIdList[0]);
|
||||
//4. box信息录入到box表
|
||||
WoPackagingBox woPackagingBox = new WoPackagingBox();
|
||||
woPackagingBox.setBoxNo(boxId);
|
||||
woPackagingBox.setSubstrateQuantity(listSize);
|
||||
woPackagingBox.setPackagingTime(LocalDateTime.now());
|
||||
woPackagingBox.setPowerLevel(bySubId.getPowerLevel());
|
||||
woPackagingBox.setLineBody(bySubId.getLineBody());
|
||||
woPackagingBox.setSapMaterial(bySubId.getSapMaterial());
|
||||
woPackagingBox.setOrderNum(orderNameBySubId);
|
||||
//1-手动模式，2-自动模式
|
||||
woPackagingBox.setModel(2);
|
||||
woPackagingBox.setCreateTime(LocalDateTime.now());
|
||||
woPackagingBox.setPackagingTime(LocalDateTime.now());
|
||||
boxServiceBiz.insert(woPackagingBox);
|
||||
logger.info("BOXID生成Event-------boxId :"+ boxId+"写入数据库成功");
|
||||
//=============== MES 业务 结束 =================
|
||||
|
||||
//三. 把生成的BoxId 告诉kuka
|
||||
write(S7Client.S7_DDJ2,Step2Mes2PlcVar.BoxId,boxId);
|
||||
logger.info("BOXID生成Event-------boxId :"+ boxId+"传给PLC 成功");
|
||||
|
||||
//四. 当MES完成任务后，把MesToPlc.ShelfIsFullFinish变量置为true，告诉plc，我操作完成了
|
||||
write(S7Client.S7_DDJ2,Step2Mes2PlcVar.ShelfIsFullFinish,true);
|
||||
logger.info("BOXID生成Event-------boxId :"+ boxId+"ShelfIsFullFinish 置为true 成功");
|
||||
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
|
||||
Integer subArrived2 = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, false);
|
||||
if(subArrived2 != 1){
|
||||
logger.info("BOXID生成Event-------失败"+" --- "+"步骤1. MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
|
||||
}else if(subArrived2 == 2){
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
write(S7Client.S7_DDJ2,Step2Mes2PlcVar.ShelfIsFullFinish,false);
|
||||
logger.info("BOXID生成Event-------boxId :"+ boxId+"ShelfIsFullFinish 置为false 成功,Event2 成功结束");
|
||||
logger.info("================================== 现在开始执行 过程二 任务（ 结束 ） ===================================");
|
||||
logger.info("");
|
||||
|
||||
}catch (Throwable e){
|
||||
// logger.info("BOXID生成Event------- 出现异常:" + e.toString());
|
||||
logger.info("BOXID生成Event--- 出现异常 : {}",e.getMessage(),e);
|
||||
}
|
||||
}
|
||||
},1,1, TimeUnit.SECONDS);
|
||||
|
||||
}
|
||||
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step1Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step1Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
|
||||
//注意：即使now为null ，这里也不会抛出异常，这里很容易产生 空轮询。
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step2Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step2Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step3Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step3Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
}
|
||||
@ -0,0 +1,354 @@
|
||||
package com.cnbm.dispatch.line2;
|
||||
|
||||
import cn.hutool.core.date.DateUtil;
|
||||
import com.cnbm.dispatch.enums.kuka.step1.Step1Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step1.Step1Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
|
||||
import com.cnbm.packing.service.*;
|
||||
import com.cnbm.s7.s7connector.enmuc.S7Client;
|
||||
import com.cnbm.s7.s7connector.type.PlcVar;
|
||||
import org.slf4j.Logger;
|
||||
import org.slf4j.LoggerFactory;
|
||||
import org.springframework.beans.factory.annotation.Autowired;
|
||||
import org.springframework.boot.ApplicationArguments;
|
||||
import org.springframework.boot.ApplicationRunner;
|
||||
import org.springframework.core.annotation.Order;
|
||||
import org.springframework.stereotype.Component;
|
||||
|
||||
import java.text.DecimalFormat;
|
||||
import java.text.Format;
|
||||
import java.util.Date;
|
||||
import java.util.concurrent.Executors;
|
||||
import java.util.concurrent.ScheduledExecutorService;
|
||||
import java.util.concurrent.TimeUnit;
|
||||
|
||||
/**
|
||||
* @Desc: ""
|
||||
* @Author: caixiang
|
||||
* @DATE: 2022/12/23 12:33
|
||||
*/
|
||||
@Component
|
||||
@Order(value = 1)
|
||||
public class KukaEvent3ThreadLine2 implements ApplicationRunner {
|
||||
|
||||
private static final Logger logger = LoggerFactory.getLogger("EVENT3Line2");
|
||||
|
||||
@Autowired
|
||||
DynamicDataSourceService service;
|
||||
@Autowired
|
||||
WoPowerLevelServiceBiz levelServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoCompensationPowerServiceBiz compensationPowerServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoPackagingBoxServiceBiz boxServiceBiz;
|
||||
|
||||
public KukaEvent3ThreadLine2(){
|
||||
this.kukaStep3 = Executors.newScheduledThreadPool(1);
|
||||
}
|
||||
|
||||
|
||||
|
||||
private ScheduledExecutorService kukaStep3;
|
||||
|
||||
|
||||
|
||||
|
||||
/**
|
||||
* return
|
||||
* 成功： 返回相应的object对象
|
||||
* 失败： 返回null
|
||||
* */
|
||||
private Object read(S7Client s7Client,Step1Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step1Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
private Object read(S7Client s7Client, Step2Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
private Object read(S7Client s7Client, Step3Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
|
||||
public String getBoxId(String sapMaterial){
|
||||
Integer todayBoxNum = service.getTodayBoxNum()+1;
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
|
||||
todayBoxNum+=500;
|
||||
logger.info("BOXID生成Event-------现在生成boxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+"，todayBoxNum:"+formateString(todayBoxNum));
|
||||
String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
public String getErrorBoxId(String sapMaterial){
|
||||
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
String mixBoxError = "001";
|
||||
String res = "444"+sapMaterial+nowTime+mixBoxError;
|
||||
logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime);
|
||||
|
||||
return res;
|
||||
}
|
||||
|
||||
public String removeKG(String str){
|
||||
return str.substring(0,17);
|
||||
}
|
||||
|
||||
public static void main(String[] args) {
|
||||
Integer a = 102;
|
||||
Format f1 = new DecimalFormat("000");
|
||||
System.out.println(f1.format(a));
|
||||
}
|
||||
public String formateString(Integer a){
|
||||
Format f1 = new DecimalFormat("000");
|
||||
return f1.format(a);
|
||||
}
|
||||
|
||||
//return true 出现混档了，return false 没有出现混档
|
||||
private boolean isMixLevel(String[] subIds,Integer size){
|
||||
String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
|
||||
String errMsg = "以下基板ID出现混档：";
|
||||
boolean res = false;
|
||||
for(int i=0;i<size;i++){
|
||||
String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
|
||||
|
||||
if(!powerLevel.equals(correctLevel)){
|
||||
errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
|
||||
res = true;
|
||||
}
|
||||
}
|
||||
if(res){
|
||||
logger.error(errMsg);
|
||||
}
|
||||
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
|
||||
|
||||
@Override
|
||||
public void run(ApplicationArguments args) throws Exception {
|
||||
|
||||
kukaStep3.scheduleAtFixedRate(new Runnable() {
|
||||
@Override
|
||||
public void run() {
|
||||
try {
|
||||
|
||||
//调度开始
|
||||
Integer shelfIsFull = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, true);
|
||||
logger.info("");
|
||||
logger.info("================================== 现在开始执行 过程三 任务（ 开始 ） ===================================");
|
||||
if(shelfIsFull != 1){
|
||||
logger.info("装箱单打印Event------失败"+" --- "+"MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
|
||||
}else if(shelfIsFull == 2){
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
|
||||
//一. 从plc 中获取 subIdList 和 lineNum
|
||||
String boxId = (String)read(S7Client.S7_DDJ2,Step3Plc2MesVar.BoxId);
|
||||
Integer lineNum = (Integer) read(S7Client.S7_DDJ2,Step3Plc2MesVar.LineNum);
|
||||
if(boxId == null){
|
||||
logger.info("装箱单打印Event-------失败"+" --- "+"从plc里面获取到的boxId 为null");
|
||||
throw new Exception("装箱单打印Event-------boxId 为null");
|
||||
}
|
||||
logger.info("装箱单打印Event------到达站台的boxId :"+boxId);
|
||||
|
||||
//二. MES 业务
|
||||
//=============== MES 业务 开始 =================
|
||||
//1. box信息录入到box表
|
||||
boxServiceBiz.updateIsArrivedByBoxNo(1,boxId);
|
||||
logger.info("装箱单打印Event------boxId :"+boxId+"更新数据库成功");
|
||||
//=============== MES 业务 结束 =================
|
||||
|
||||
|
||||
//四. 当MES完成任务后，把MesToPlc.ShelfIsFullArrivedFinish变量置为true，告诉plc，我操作完成了
|
||||
write(S7Client.S7_DDJ2,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,true);
|
||||
logger.info("装箱单打印Event------boxId :"+boxId+"， ShelfIsFullArrivedFinish置为true 成功");
|
||||
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
|
||||
Integer subArrived2 = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, false);
|
||||
if(subArrived2 != 1){
|
||||
logger.info("装箱单打印Event------失败"+" --- "+"步骤1. MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
|
||||
}else if(subArrived2 == 2){
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
logger.info("装箱单打印Event------boxId :"+boxId+"， 监听到subArrived=false 成功");
|
||||
write(S7Client.S7_DDJ2,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,false);
|
||||
logger.info("装箱单打印Event------boxId :"+boxId+"， Even3 成功");
|
||||
|
||||
logger.info("================================== 现在开始执行 过程三 任务（ 结束 ） ===================================");
|
||||
logger.info("");
|
||||
}catch (Throwable e){
|
||||
// e.printStackTrace();
|
||||
// logger.info("装箱单打印Event 出现异常------"+e.toString());
|
||||
logger.info("装箱单打印Event--- 出现异常 : {}",e.getMessage(),e);
|
||||
}
|
||||
|
||||
}
|
||||
},1,1, TimeUnit.SECONDS);
|
||||
|
||||
}
|
||||
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step1Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step1Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
|
||||
//注意：即使now为null ，这里也不会抛出异常，这里很容易产生 空轮询。
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step2Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step2Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step3Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step3Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
}
|
||||
@ -0,0 +1,306 @@
|
||||
package com.cnbm.dispatch.line2;
|
||||
|
||||
import cn.hutool.core.date.DateUtil;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step4.Step4Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step4.Step4Plc2MesVar;
|
||||
import com.cnbm.packing.entity.WoPowerLevel;
|
||||
import com.cnbm.packing.service.*;
|
||||
import com.cnbm.s7.s7connector.enmuc.S7Client;
|
||||
import com.cnbm.s7.s7connector.type.PlcVar;
|
||||
import org.slf4j.Logger;
|
||||
import org.slf4j.LoggerFactory;
|
||||
import org.springframework.beans.factory.annotation.Autowired;
|
||||
import org.springframework.boot.ApplicationArguments;
|
||||
import org.springframework.boot.ApplicationRunner;
|
||||
import org.springframework.core.annotation.Order;
|
||||
import org.springframework.stereotype.Component;
|
||||
|
||||
import java.text.DecimalFormat;
|
||||
import java.text.Format;
|
||||
import java.util.Date;
|
||||
import java.util.concurrent.Executors;
|
||||
import java.util.concurrent.ScheduledExecutorService;
|
||||
import java.util.concurrent.TimeUnit;
|
||||
|
||||
/**
|
||||
* @Desc: ""
|
||||
* @Author: caixiang
|
||||
* @DATE: 2022/12/23 12:33
|
||||
*/
|
||||
@Component
|
||||
@Order(value = 1)
|
||||
public class KukaEvent4ThreadLine2 implements ApplicationRunner {
|
||||
private static final Logger logger = LoggerFactory.getLogger("EVENT4NGLine2");
|
||||
|
||||
@Autowired
|
||||
DynamicDataSourceService service;
|
||||
@Autowired
|
||||
WoPowerLevelServiceBiz levelServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoCompensationPowerServiceBiz compensationPowerServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
|
||||
|
||||
@Autowired
|
||||
WoPackagingBoxServiceBiz boxServiceBiz;
|
||||
|
||||
public KukaEvent4ThreadLine2(){
|
||||
this.kukaStep1 = Executors.newScheduledThreadPool(1);
|
||||
}
|
||||
|
||||
private ScheduledExecutorService kukaStep1;
|
||||
|
||||
|
||||
|
||||
|
||||
/**
|
||||
* return
|
||||
* 成功： 返回相应的object对象
|
||||
* 失败： 返回null
|
||||
* */
|
||||
private Object read(S7Client s7Client, Step4Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step4Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
private Object read(S7Client s7Client, Step2Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
private Object read(S7Client s7Client, Step3Plc2MesVar var) {
|
||||
try {
|
||||
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
|
||||
}catch (Throwable e){
|
||||
logger.info("host:"+s7Client.getHost()+" ; read 操作出现问题: {}",e.getMessage(),e);
|
||||
return null;
|
||||
}
|
||||
}
|
||||
private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
|
||||
if(var.getType().equals(PlcVar.STRING_Array)){
|
||||
String[] s = (String[])newValue;
|
||||
String[] ss = (String[])newValue;
|
||||
if(s.length > var.getLength() ){
|
||||
ss = new String[var.getLength()];
|
||||
for(int i=0;i< var.getLength();i++){
|
||||
ss[i] = s[i];
|
||||
}
|
||||
}
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
|
||||
}else {
|
||||
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
|
||||
}
|
||||
}
|
||||
|
||||
|
||||
public String getBoxId(String sapMaterial){
|
||||
Integer todayBoxNum = service.getTodayBoxNum()+1;
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
|
||||
todayBoxNum+=500;
|
||||
logger.info("BOXID生成Event-------现在生成boxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime+"，todayBoxNum:"+formateString(todayBoxNum));
|
||||
String res = "301"+sapMaterial+nowTime+formateString(todayBoxNum);
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
public String getErrorBoxId(String sapMaterial){
|
||||
|
||||
String nowTime = DateUtil.format(new Date(), "yyMMdd");
|
||||
String mixBoxError = "001";
|
||||
String res = "444"+sapMaterial+nowTime+mixBoxError;
|
||||
logger.info("BOXID生成Event-------现在生成errBoxId ，sapMaterial: "+sapMaterial+"，nowTime:"+nowTime);
|
||||
|
||||
return res;
|
||||
}
|
||||
|
||||
public String removeKG(String str){
|
||||
return str.substring(0,17);
|
||||
}
|
||||
|
||||
public static void main(String[] args) {
|
||||
Integer a = 102;
|
||||
Format f1 = new DecimalFormat("000");
|
||||
System.out.println(f1.format(a));
|
||||
}
|
||||
public String formateString(Integer a){
|
||||
Format f1 = new DecimalFormat("000");
|
||||
return f1.format(a);
|
||||
}
|
||||
|
||||
//return true 出现混档了，return false 没有出现混档
|
||||
private boolean isMixLevel(String[] subIds,Integer size){
|
||||
String correctLevel = substrateServiceBiz.getBySubId(subIds[0]).getPowerLevel();
|
||||
String errMsg = "以下基板ID出现混档：";
|
||||
boolean res = false;
|
||||
for(int i=0;i<size;i++){
|
||||
String powerLevel = substrateServiceBiz.getBySubId(subIds[i]).getPowerLevel();
|
||||
|
||||
if(!powerLevel.equals(correctLevel)){
|
||||
errMsg += "基板ID:"+subIds[i]+" 档位："+powerLevel+", ";
|
||||
res = true;
|
||||
}
|
||||
}
|
||||
if(res){
|
||||
logger.error(errMsg);
|
||||
}
|
||||
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
|
||||
|
||||
@Override
|
||||
public void run(ApplicationArguments args) throws Exception {
|
||||
|
||||
kukaStep1.scheduleAtFixedRate(new Runnable() {
|
||||
@Override
|
||||
public void run() {
|
||||
try {
|
||||
|
||||
//调度开始
|
||||
Integer subArrived = waitingForTarget(Step4Plc2MesVar.SubArrivedToMes, true);
|
||||
logger.info("");
|
||||
logger.info("================================== 现在开始执行 过程四 任务（ 开始 ） ===================================");
|
||||
if(subArrived != 1){
|
||||
logger.info("NG口基板Event--- 失败"+" --- "+" MES监听 Step4Plc2MesVar.SubArrivedToMes 是否 等于 true 失败");
|
||||
} else if (subArrived == 2) {
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
logger.info("NG口基板Event --- 成功 ---- MES监听到 Step4Plc2MesVar.SubArrivedToMes==true");
|
||||
|
||||
//一. 从plc 中获取 subId
|
||||
String subId = (String) read(S7Client.S7_DDJ2,Step4Plc2MesVar.SubIdToMes);
|
||||
Integer lineNum = 1;
|
||||
//把基板ID字符串的空格去掉，因为plc中设置的20位，但实际基板ID就是17位，因为带空格去数据库查询 有问题的。
|
||||
if(subId == null ){
|
||||
logger.info("NG口基板Event--- 失败"+" --- "+" MES采集到null值，subId:"+subId);
|
||||
}
|
||||
subId = removeKG(subId);
|
||||
logger.info("NG口基板Event --- 成功 ---- MES 从plu中 read 到基板id:"+subId);
|
||||
|
||||
//二. MES 业务
|
||||
//=============== MES 业务 开始 =================
|
||||
logger.info("================= 现在开始执行 过程四 任务 ( MES 业务 ) ( 开始 ) ==================");
|
||||
//1. 从comline数据库中获取 实际pmpp
|
||||
float pmppActual = service.getPMPPBySubId(subId);
|
||||
//2. 匹配和计算补偿功率
|
||||
float pmppCompensation = compensationPowerServiceBiz.calculCompensationPMPP(pmppActual,lineNum);
|
||||
//3. 依据补偿功率，获取工艺参数，并且把这些工艺参数传给kuka
|
||||
WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(pmppCompensation, lineNum);
|
||||
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass()));
|
||||
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc());
|
||||
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc());
|
||||
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp());
|
||||
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp());
|
||||
logger.info("NG口基板Event--- 采集到 基板ID: "+subId+", 线边号："+lineNum+"，从camline 获取到实际pmpp"+pmppActual+",计算后 补偿功率："+pmppCompensation+",dLable_Pnom: "+argByPMPP.getPowerClass() +",dLable_Voc: "+argByPMPP.getLableVoc()+",dLable_Isc: "+argByPMPP.getLableIsc()+",dLable_Vmpp: "+argByPMPP.getLableVmpp()+",dLable_Impp: "+argByPMPP.getLableImpp());
|
||||
|
||||
logger.info("================= 现在开始执行 过程四 任务 ( MES 业务 - 数据已经传给PLC ) ( 结束 ) ==================");
|
||||
//=============== MES 业务 结束 =================
|
||||
|
||||
//三. 当MES完成任务后，把MesToPlc.SubArrivedFinish变量置为true，告诉plc，我操作完成了
|
||||
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.SubArrivedFinish,true);
|
||||
logger.info("NG口基板Event--- 基板ID: "+subId+", SubArrivedFinish，置为true 成功");
|
||||
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
|
||||
Integer subArrived2 = waitingForTarget(Step4Plc2MesVar.SubArrivedToMes, false);
|
||||
if(subArrived2 != 1){
|
||||
logger.info("NG口基板Event--- 失败"+" --- "+"MES监听 Step4Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
|
||||
}else if (subArrived2 == 2) {
|
||||
throw new Exception("MES 监听值出现异常。");
|
||||
}
|
||||
|
||||
write(S7Client.S7_DDJ2,Step4Mes2PlcVar.SubArrivedFinish,false);
|
||||
logger.info("NG口基板Event--- 基板ID: "+subId+", SubArrivedFinish，置为 false 成功");
|
||||
logger.info("================================== 现在开始执行 过程四 任务（ 结束 ） ===================================");
|
||||
logger.info("");
|
||||
}catch (Throwable e){
|
||||
logger.info("NG口基板Event--- 出现异常 : {}",e.getMessage(),e);
|
||||
}
|
||||
}
|
||||
},1,1, TimeUnit.SECONDS);
|
||||
|
||||
|
||||
|
||||
|
||||
}
|
||||
|
||||
/**
|
||||
*
|
||||
* arg:
|
||||
* Step4Plc2MesVar 参数类型
|
||||
* targetValue 目的值
|
||||
* return:
|
||||
* 2 s7 访问异常;
|
||||
* 1 成功;
|
||||
* */
|
||||
private Integer waitingForTarget(Step4Plc2MesVar var, Boolean targetValue) {
|
||||
Integer res = 0;
|
||||
while (true){
|
||||
try {
|
||||
|
||||
Boolean now = (Boolean) read(S7Client.S7_DDJ2,var);
|
||||
//注意：即使now为null ，这里也不会抛出异常，这里很容易产生 空轮询。
|
||||
if(now == null){
|
||||
throw new Exception("");
|
||||
}
|
||||
if(targetValue.equals(now)){
|
||||
res = 1;
|
||||
break;
|
||||
}
|
||||
Thread.sleep(200);
|
||||
}catch (Throwable e){
|
||||
logger.info("S7 数据采集 异常. 监听 变量 ："+var.getName()+" 为目标值："+targetValue+"失败");
|
||||
res = 2;
|
||||
break;
|
||||
}
|
||||
}
|
||||
return res;
|
||||
}
|
||||
|
||||
|
||||
}
|
||||
@ -58,6 +58,7 @@ public class PrintModelController {
|
||||
return new Result<PageData<PrintModelDTO>>().ok(page);
|
||||
}
|
||||
|
||||
|
||||
@GetMapping("{id}")
|
||||
@ApiOperation("信息")
|
||||
@PreAuthorize("@ex.hasAuthority('packing:printModel:info')")
|
||||
|
||||
@ -2,7 +2,6 @@ package com.cnbm.packing.controller;
|
||||
|
||||
import cn.hutool.core.date.DateUtil;
|
||||
import com.baomidou.mybatisplus.core.metadata.IPage;
|
||||
import com.cnbm.admin.annotation.LogOperation;
|
||||
import com.cnbm.dispatch.enums.kuka.step1.Step1Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step1.Step1Plc2MesVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
|
||||
@ -11,16 +10,13 @@ import com.cnbm.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
|
||||
import com.cnbm.dispatch.enums.kuka.step3.Step3Plc2MesVar;
|
||||
import com.cnbm.packing.dto.CamlineSubIdDTO;
|
||||
import com.cnbm.packing.dto.CamlineSubIdForImportDTO;
|
||||
import com.cnbm.packing.dto.PowerReportDTO;
|
||||
import com.cnbm.packing.dto.WoCompensationPowerDTO;
|
||||
import com.cnbm.packing.entity.WoPackagingBoxSubstrate;
|
||||
import com.cnbm.packing.mapper.WoPackagingBoxSubstrateMapper;
|
||||
import com.cnbm.packing.param.PowerReportQueryParam;
|
||||
import com.cnbm.packing.param.SubIdQueryParam;
|
||||
import com.cnbm.packing.service.DynamicDataSourceService;
|
||||
import com.cnbm.packing.service.WoPackagingBoxServiceBiz;
|
||||
import com.cnbm.packing.service.WoPackagingBoxSubstrateServiceBiz;
|
||||
import com.cnbm.packing.vo.PowerReportVo;
|
||||
import com.cnbm.packing.vo.SubIdPageVo;
|
||||
import com.cnbm.s7.entity.R;
|
||||
import com.cnbm.s7.s7connector.enmuc.S7Client;
|
||||
@ -130,7 +126,7 @@ public class TestController {
|
||||
}
|
||||
@PostMapping("/forString")
|
||||
public R forString() throws UnsupportedEncodingException, ParseException {
|
||||
String[] s = (String[])read(S7Client.S7_KUKA,Step2Plc2MesVar.SubIdList);
|
||||
String[] s = (String[])read(S7Client.S7_DDJ1,Step2Plc2MesVar.SubIdList);
|
||||
System.out.println(Step2Plc2MesVar.SubIdList.getName()+" : "+Arrays.toString(s));
|
||||
return R.ok();
|
||||
}
|
||||
@ -241,30 +237,61 @@ public class TestController {
|
||||
@PostMapping("/testReadAll")
|
||||
public R testReadAll() throws UnsupportedEncodingException, ParseException {
|
||||
for(Step1Plc2MesVar actual:Step1Plc2MesVar.values()){
|
||||
logger.info(read(S7Client.S7_KUKA,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_KUKA,actual).toString());
|
||||
logger.info(read(S7Client.S7_DDJ1,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ1,actual).toString());
|
||||
}
|
||||
for(Step1Mes2PlcVar actual:Step1Mes2PlcVar.values()){
|
||||
logger.info(read(S7Client.S7_KUKA,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_KUKA,actual).toString());
|
||||
logger.info(read(S7Client.S7_DDJ1,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ1,actual).toString());
|
||||
}
|
||||
|
||||
for(Step2Plc2MesVar actual:Step2Plc2MesVar.values()){
|
||||
logger.info(read(S7Client.S7_KUKA,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_KUKA,actual).toString());
|
||||
logger.info(read(S7Client.S7_DDJ1,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ1,actual).toString());
|
||||
}
|
||||
for(Step2Mes2PlcVar actual:Step2Mes2PlcVar.values()){
|
||||
logger.info(read(S7Client.S7_KUKA,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_KUKA,actual).toString());
|
||||
logger.info(read(S7Client.S7_DDJ1,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ1,actual).toString());
|
||||
}
|
||||
|
||||
for(Step3Plc2MesVar actual:Step3Plc2MesVar.values()){
|
||||
logger.info(read(S7Client.S7_KUKA,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_KUKA,actual).toString());
|
||||
logger.info(read(S7Client.S7_DDJ1,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ1,actual).toString());
|
||||
}
|
||||
for(Step3Mes2PlcVar actual:Step3Mes2PlcVar.values()){
|
||||
logger.info(read(S7Client.S7_KUKA,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_KUKA,actual).toString());
|
||||
logger.info(read(S7Client.S7_DDJ1,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ1,actual).toString());
|
||||
}
|
||||
return R.ok();
|
||||
}
|
||||
|
||||
@PostMapping("/testReadAll2")
|
||||
public R testReadAll2() throws UnsupportedEncodingException, ParseException {
|
||||
for(Step1Plc2MesVar actual:Step1Plc2MesVar.values()){
|
||||
logger.info(read(S7Client.S7_DDJ2,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ2,actual).toString());
|
||||
}
|
||||
for(Step1Mes2PlcVar actual:Step1Mes2PlcVar.values()){
|
||||
logger.info(read(S7Client.S7_DDJ2,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ2,actual).toString());
|
||||
}
|
||||
|
||||
for(Step2Plc2MesVar actual:Step2Plc2MesVar.values()){
|
||||
logger.info(read(S7Client.S7_DDJ2,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ2,actual).toString());
|
||||
}
|
||||
for(Step2Mes2PlcVar actual:Step2Mes2PlcVar.values()){
|
||||
logger.info(read(S7Client.S7_DDJ2,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ2,actual).toString());
|
||||
}
|
||||
|
||||
for(Step3Plc2MesVar actual:Step3Plc2MesVar.values()){
|
||||
logger.info(read(S7Client.S7_DDJ2,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ2,actual).toString());
|
||||
}
|
||||
for(Step3Mes2PlcVar actual:Step3Mes2PlcVar.values()){
|
||||
logger.info(read(S7Client.S7_DDJ2,actual).toString());
|
||||
System.out.println(actual.getName().toString()+" : "+read(S7Client.S7_DDJ2,actual).toString());
|
||||
}
|
||||
return R.ok();
|
||||
}
|
||||
@ -280,32 +307,32 @@ public class TestController {
|
||||
BigDecimal isc = new BigDecimal(3.799);
|
||||
BigDecimal vmpp = new BigDecimal(46.799);
|
||||
BigDecimal impp = new BigDecimal(3.0799);
|
||||
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Pnom,new Integer(1));
|
||||
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.dLable_Pnom,new Integer(1));
|
||||
System.out.println(Step1Mes2PlcVar.dLable_Pnom.getName()+" : "+1);
|
||||
|
||||
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Voc,voc);
|
||||
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.dLable_Voc,voc);
|
||||
System.out.println(Step1Mes2PlcVar.dLable_Voc.getName()+" : "+voc.toPlainString());
|
||||
|
||||
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Isc,isc);
|
||||
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.dLable_Isc,isc);
|
||||
System.out.println(Step1Mes2PlcVar.dLable_Isc.getName()+" : "+isc.toPlainString());
|
||||
|
||||
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Vmpp,vmpp);
|
||||
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.dLable_Vmpp,vmpp);
|
||||
System.out.println(Step1Mes2PlcVar.dLable_Vmpp.getName()+" : "+vmpp.toPlainString());
|
||||
|
||||
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Impp,impp);
|
||||
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.dLable_Impp,impp);
|
||||
System.out.println(Step1Mes2PlcVar.dLable_Impp.getName()+" : "+impp.toPlainString());
|
||||
|
||||
|
||||
write(S7Client.S7_KUKA,Step2Mes2PlcVar.BoxId,"12345678901111111111");
|
||||
write(S7Client.S7_DDJ1,Step2Mes2PlcVar.BoxId,"12345678901111111111");
|
||||
System.out.println(Step2Mes2PlcVar.BoxId.getName()+" : "+"12345678901111111111");
|
||||
|
||||
write(S7Client.S7_KUKA,Step1Mes2PlcVar.SubArrivedFinish,true);
|
||||
write(S7Client.S7_DDJ1,Step1Mes2PlcVar.SubArrivedFinish,true);
|
||||
System.out.println(Step1Mes2PlcVar.SubArrivedFinish.getName()+" : "+"true");
|
||||
|
||||
write(S7Client.S7_KUKA,Step2Mes2PlcVar.ShelfIsFullFinish,false);
|
||||
write(S7Client.S7_DDJ1,Step2Mes2PlcVar.ShelfIsFullFinish,false);
|
||||
System.out.println(Step2Mes2PlcVar.ShelfIsFullFinish.getName()+" : "+"false");
|
||||
|
||||
write(S7Client.S7_KUKA,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,true);
|
||||
write(S7Client.S7_DDJ1,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,true);
|
||||
System.out.println(Step3Mes2PlcVar.ShelfIsFullArrivedFinish.getName()+" : "+"true");
|
||||
|
||||
|
||||
|
||||
@ -52,7 +52,6 @@ public class WoPowerLevelController {
|
||||
@PreAuthorize("@ex.hasAuthority('packing:woPowerLevel:page')")
|
||||
public Result<PageData<WoPowerLevelDTO>> page(@ApiIgnore @RequestParam Map<String, Object> params){
|
||||
PageData<WoPowerLevelDTO> page = woPowerLevelService.page(params);
|
||||
|
||||
return new Result<PageData<WoPowerLevelDTO>>().ok(page);
|
||||
}
|
||||
|
||||
@ -61,7 +60,6 @@ public class WoPowerLevelController {
|
||||
@PreAuthorize("@ex.hasAuthority('packing:woPowerLevel:info')")
|
||||
public Result<WoPowerLevelDTO> get(@PathVariable("id") Long id){
|
||||
WoPowerLevelDTO data = woPowerLevelService.get(id);
|
||||
|
||||
return new Result<WoPowerLevelDTO>().ok(data);
|
||||
}
|
||||
|
||||
|
||||
@ -28,6 +28,7 @@ public interface CamlineMapper {
|
||||
CamlineExtendArgDTO getExtendArgFromCamline(@Param("subId") String subId);
|
||||
|
||||
Integer getTodayBoxNum();
|
||||
Integer getTodayErrBoxNum();
|
||||
|
||||
CamlineSubIdDTO getSubIdByCamline(@Param("subId") String subId);
|
||||
|
||||
|
||||
@ -31,6 +31,10 @@ public class DynamicDataSourceService {
|
||||
return mapper.getTodayBoxNum();
|
||||
}
|
||||
|
||||
public Integer getTodayErrBoxNum(){
|
||||
return mapper.getTodayErrBoxNum();
|
||||
}
|
||||
|
||||
@DataSource("camline")
|
||||
@Transactional
|
||||
public float getPMPPBySubId(String subId){
|
||||
|
||||
@ -195,5 +195,17 @@
|
||||
twpb.model = 2
|
||||
</select>
|
||||
|
||||
<select id="getTodayErrBoxNum" resultType="java.lang.Integer">
|
||||
select count(1)
|
||||
from t_wo_packaging_box twpb
|
||||
where
|
||||
twpb.CREATE_TIME BETWEEN DATE_FORMAT(NOW(),'%Y-%m-%d 00:00:00') AND DATE_FORMAT(NOW(),'%Y-%m-%d 23:59:59')
|
||||
and
|
||||
twpb.model = 2
|
||||
and twpb.BOX_NO like '444%'
|
||||
</select>
|
||||
|
||||
|
||||
|
||||
|
||||
</mapper>
|
||||
@ -6,7 +6,7 @@
|
||||
<id column="actl_pmpp_low" property="actlPmppLow" />
|
||||
<id column="actl_pmpp_high" property="actlPmppHigh" />
|
||||
<id column="formula" property="formula" />
|
||||
<id column="line_body" property="lineBody" />
|
||||
<id column="line_body" prope】/rty="lineBody" />
|
||||
<id column="coefficient_a" property="coefficientA" />
|
||||
<id column="coefficient_b" property="coefficientB" />
|
||||
<id column="remark" property="remark" />
|
||||
@ -43,7 +43,7 @@
|
||||
<if test="param.pmpp != null">
|
||||
and twcp.actl_pmpp_high <![CDATA[ > ]]> #{param.pmpp} and twcp.actl_pmpp_low <![CDATA[ <= ]]> #{param.pmpp}
|
||||
</if>
|
||||
|
||||
limit 1
|
||||
</select>
|
||||
|
||||
</mapper>
|
||||
|
||||
@ -40,6 +40,7 @@
|
||||
<if test="param.pmpp != null">
|
||||
and twpl.pmpp_high <![CDATA[ > ]]> #{param.pmpp} and twpl.pmpp_low <![CDATA[ <= ]]> #{param.pmpp}
|
||||
</if>
|
||||
limit 1
|
||||
</select>
|
||||
|
||||
</mapper>
|
||||
|
||||
@ -36,5 +36,6 @@
|
||||
</dependency>
|
||||
|
||||
<!-- retry 结束 -->
|
||||
|
||||
</dependencies>
|
||||
</project>
|
||||
@ -27,8 +27,15 @@ public enum S7Client {
|
||||
// S7_1200("192.168.0.52",0,1,1,PlcVarActual.HeartBeatFor1200),
|
||||
// S7_15001("192.168.0.51",0,1,1),
|
||||
// S7_1500("192.168.0.51",0,1,1),
|
||||
S7_KUKA("10.10.3.158",0,1,2),
|
||||
//1500 机架-0 插槽-1
|
||||
|
||||
//1线
|
||||
//S7_DDJ1("10.10.3.152",0,1,2),
|
||||
S7_DDJ1("10.10.3.154",0,1,2),
|
||||
//2线
|
||||
S7_DDJ2("10.10.3.158",0,1,2),
|
||||
|
||||
|
||||
//1500 机架-0 插槽-1
|
||||
//后续 在这里扩展 多PLC应用。
|
||||
;
|
||||
private String host;
|
||||
|
||||
@ -27,6 +27,7 @@ import java.util.Map;
|
||||
*/
|
||||
public enum S7ParamErrorCode {
|
||||
|
||||
|
||||
ERROR_0x0000((short) 0x0000, "No error"),
|
||||
ERROR_0x0110((short) 0x0110, "Invalid block number"),
|
||||
ERROR_0x0111((short) 0x0111, "Invalid request length"),
|
||||
|
||||
@ -15,6 +15,8 @@ limitations under the License.
|
||||
*/
|
||||
package com.cnbm.s7.s7connector.exception;
|
||||
|
||||
import io.swagger.models.auth.In;
|
||||
|
||||
/**
|
||||
* The Class S7Exception is an exception related to S7 Communication
|
||||
*/
|
||||
@ -23,6 +25,17 @@ public final class S7CheckResultException extends RuntimeException {
|
||||
/** The Constant serialVersionUID. */
|
||||
private static final long serialVersionUID = -4761415733559374116L;
|
||||
|
||||
public static void main(String[] args) {
|
||||
|
||||
try {
|
||||
String str = null;
|
||||
|
||||
str.substring(0,17);
|
||||
}catch (Throwable e){
|
||||
e.printStackTrace();
|
||||
System.out.println("标签打印Event--- 出现异常 :"+e.toString());
|
||||
}
|
||||
}
|
||||
/**
|
||||
* Instantiates a new s7 exception.
|
||||
*/
|
||||
|
||||
Loading…
Reference in New Issue
Block a user