CaiXiang/cigs4
1
0
Fork 0
Code Issues Pull Requests Releases Wiki Activity
cdc06bd733
cigs4/ym-packing/src/main/java/com/cnbm/packing/dispatch/KukaJoinThread.java

429 lines
20 KiB
Java
Raw Normal View History

commit for pull
2023-02-22 20:48:15 +08:00
package com.cnbm.packing.dispatch;
commit for pull
2023-02-23 14:28:05 +08:00
import cn.hutool.core.date.DateUtil;
commit for pull
2023-02-22 20:48:15 +08:00
import cn.hutool.core.util.RandomUtil;
import com.cnbm.packing.dispatch.enums.kuka.step1.Step1Mes2PlcVar;
import com.cnbm.packing.dispatch.enums.kuka.step1.Step1Plc2MesVar;
import com.cnbm.packing.dispatch.enums.kuka.step2.Step2Mes2PlcVar;
import com.cnbm.packing.dispatch.enums.kuka.step2.Step2Plc2MesVar;
import com.cnbm.packing.dispatch.enums.kuka.step3.Step3Mes2PlcVar;
import com.cnbm.packing.dispatch.enums.kuka.step3.Step3Plc2MesVar;
commit for pull
2023-02-24 08:46:36 +08:00
import com.cnbm.packing.dto.CamlineExtendArgDTO;
commit for pull
2023-02-22 20:48:15 +08:00
import com.cnbm.packing.dto.WoPowerLevelDTO;
commit for pull
2023-02-23 14:28:05 +08:00
import com.cnbm.packing.entity.WoPackagingBox;
commit for pull
2023-02-22 20:48:15 +08:00
import com.cnbm.packing.entity.WoPackagingBoxSubstrate;
import com.cnbm.packing.entity.WoPowerLevel;
commit for pull
2023-02-23 14:28:05 +08:00
import com.cnbm.packing.service.*;
commit for pull
2023-02-22 20:48:15 +08:00
import com.cnbm.s7.s7connector.enmuc.S7Client;
import com.cnbm.s7.s7connector.type.PlcVar;
import org.slf4j.Logger;
import org.slf4j.LoggerFactory;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.boot.ApplicationArguments;
import org.springframework.boot.ApplicationRunner;
import org.springframework.core.annotation.Order;
import org.springframework.stereotype.Component;
import java.time.LocalDateTime;
mark
2023-02-24 14:21:25 +08:00
import java.util.Arrays;
commit for pull
2023-02-23 14:28:05 +08:00
import java.util.Date;
commit for pull
2023-02-22 20:48:15 +08:00
import java.util.concurrent.Executors;
import java.util.concurrent.ScheduledExecutorService;
import java.util.concurrent.TimeUnit;
/**
* @Desc: ""
* @Author: caixiang
* @DATE: 2022/12/23 12:33
*/
@Component
@Order(value = 1)
public class KukaJoinThread implements ApplicationRunner {
private static final Logger logger = LoggerFactory.getLogger(KukaJoinThread.class);
@Autowired
DynamicDataSourceService service;
@Autowired
WoPowerLevelServiceBiz levelServiceBiz;
@Autowired
WoCompensationPowerServiceBiz compensationPowerServiceBiz;
@Autowired
WoPackagingBoxSubstrateServiceBiz substrateServiceBiz;
commit for pull
2023-02-23 14:28:05 +08:00
@Autowired
WoPackagingBoxServiceBiz boxServiceBiz;
commit for pull
2023-02-22 20:48:15 +08:00
public KukaJoinThread(){
this.kukaStep1 = Executors.newScheduledThreadPool(1);
this.kukaStep2 = Executors.newScheduledThreadPool(1);
this.kukaStep3 = Executors.newScheduledThreadPool(1);
}
private ScheduledExecutorService kukaStep1;
private ScheduledExecutorService kukaStep2;
private ScheduledExecutorService kukaStep3;
commit for pull
2023-02-23 14:28:05 +08:00
commit for pull
2023-02-22 20:48:15 +08:00
/**
* return
* 成功： 返回相应的object对象
* 失败： 返回null
* */
private Object read(S7Client s7Client,Step1Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Exception e){
logger.error("host:"+s7Client.getHost()+" ; read 操作出现问题: "+e.getMessage());
e.printStackTrace();
return null;
}
}
private void write(S7Client s7Client, Step1Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
private Object read(S7Client s7Client, Step2Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Exception e){
logger.error("host:"+s7Client.getHost()+" ; read 操作出现问题: "+e.getMessage());
e.printStackTrace();
return null;
}
}
private void write(S7Client s7Client, Step2Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
private Object read(S7Client s7Client, Step3Plc2MesVar var) {
try {
return s7Client.read(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getLength(), var.getStrSize(), var.getType());
}catch (Exception e){
logger.error("host:"+s7Client.getHost()+" ; read 操作出现问题: "+e.getMessage());
e.printStackTrace();
return null;
}
}
private void write(S7Client s7Client, Step3Mes2PlcVar var, Object newValue) {
if(var.getType().equals(PlcVar.STRING_Array)){
String[] s = (String[])newValue;
String[] ss = (String[])newValue;
if(s.length > var.getLength() ){
ss = new String[var.getLength()];
for(int i=0;i< var.getLength();i++){
ss[i] = s[i];
}
}
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),ss);
}else {
s7Client.write(var.getArea(), var.getAreaNumber(), var.getByteOffset(), var.getBitOffset(), var.getStrSize(), var.getType(),newValue);
}
}
commit for pull
2023-02-23 14:28:05 +08:00
public String getBoxId(String sapMaterial){
Integer todayBoxNum = service.getTodayBoxNum();
String nowTime = DateUtil.format(new Date(), "yyMMdd");
String res = "301"+sapMaterial+nowTime+todayBoxNum;
return res;
}
commit for pull
2023-02-22 20:48:15 +08:00
@Override
public void run(ApplicationArguments args) throws Exception {
mark
2023-02-24 14:21:25 +08:00
kukaStep1.scheduleAtFixedRate(new Runnable() {
@Override
public void run() {
//调度开始
mark
2023-02-24 09:11:23 +08:00
// logger.info("");
// logger.info("================= 现在开始执行 过程一 任务 ==================");
mark
2023-02-24 14:21:25 +08:00
Integer subArrived = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, true);
if(subArrived != 1){
logger.info("失败"+" --- "+" MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
}
//一. 从plc 中获取 subId 和 lineNum
String subId = (String) read(S7Client.S7_KUKA,Step1Plc2MesVar.SubIdToMes);
Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step1Plc2MesVar.LineNum);
logger.info("采集到 基板ID: "+subId+", 线边号："+lineNum);
//二. MES 业务
//=============== MES 业务 开始 =================
//1. 从comline数据库中获取 实际pmpp
float pmppBySubId = service.getPMPPBySubId(subId);
//2. 匹配和计算补偿功率
float actualPMPP = compensationPowerServiceBiz.calculCompensationPMPP(pmppBySubId,lineNum);
//3. 依据补偿功率，获取工艺参数，并且把这些工艺参数传给kuka
WoPowerLevel argByPMPP = levelServiceBiz.getArgByPMPP(actualPMPP, lineNum);
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Pnom,Integer.valueOf(argByPMPP.getPowerClass()));
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Voc,argByPMPP.getLableVoc());
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Isc,argByPMPP.getLableIsc());
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Vmpp,argByPMPP.getLableVmpp());
write(S7Client.S7_KUKA,Step1Mes2PlcVar.dLable_Impp,argByPMPP.getLableImpp());
//4. 把基板录到数据库
WoPackagingBoxSubstrate woPackagingBoxSubstrate = new WoPackagingBoxSubstrate();
woPackagingBoxSubstrate.setLineBody(lineNum);
woPackagingBoxSubstrate.setPowerLevel(argByPMPP.getPowerClass());
woPackagingBoxSubstrate.setSapMaterial(argByPMPP.getSapMaterialNum());
woPackagingBoxSubstrate.setWoSubstrateId(subId);
//5. 从camline那里获取可变字段
CamlineExtendArgDTO extendArgFromCamline = service.getExtendArgFromCamline(subId);
woPackagingBoxSubstrate.setLastUpdateTime(extendArgFromCamline.getLastUpdateTime());
woPackagingBoxSubstrate.setPmpp(actualPMPP);
woPackagingBoxSubstrate.setOrderName(extendArgFromCamline.getOrderName());
woPackagingBoxSubstrate.setBinclassFl1(extendArgFromCamline.getBinclassFl1());
woPackagingBoxSubstrate.setBinclassFl2(extendArgFromCamline.getBinclassFl2());
woPackagingBoxSubstrate.setEtaFl1(extendArgFromCamline.getEtaFl1());
woPackagingBoxSubstrate.setEtaFl2(extendArgFromCamline.getEtaFl2());
woPackagingBoxSubstrate.setFfFl1(extendArgFromCamline.getFfFl1());
woPackagingBoxSubstrate.setFfFl2(extendArgFromCamline.getFfFl2());
woPackagingBoxSubstrate.setImppFl1(extendArgFromCamline.getImppFl1());
woPackagingBoxSubstrate.setImppFl2(extendArgFromCamline.getImppFl2());
woPackagingBoxSubstrate.setInsolflashcontrolFl1(extendArgFromCamline.getInsolflashcontrolFl1());
woPackagingBoxSubstrate.setInsolflashcontrolFl2(extendArgFromCamline.getInsolflashcontrolFl2());
woPackagingBoxSubstrate.setInsolmppFl1(extendArgFromCamline.getInsolmppFl1());
woPackagingBoxSubstrate.setInsolmppFl2(extendArgFromCamline.getInsolmppFl2());
woPackagingBoxSubstrate.setInsolvocFl1(extendArgFromCamline.getInsolvocFl1());
woPackagingBoxSubstrate.setInsolvocFl2(extendArgFromCamline.getInsolvocFl2());
woPackagingBoxSubstrate.setInsolFl1(extendArgFromCamline.getInsolFl1());
woPackagingBoxSubstrate.setInsolFl2(extendArgFromCamline.getInsolFl2());
woPackagingBoxSubstrate.setIscFl1(extendArgFromCamline.getIscFl1());
woPackagingBoxSubstrate.setIscFl2(extendArgFromCamline.getIscFl2());
woPackagingBoxSubstrate.setMeasTimeFl1(extendArgFromCamline.getMeasTimeFl1());
woPackagingBoxSubstrate.setMeasTimeFl2(extendArgFromCamline.getMeasTimeFl2());
woPackagingBoxSubstrate.setPmppFl1(extendArgFromCamline.getPmppFl1());
woPackagingBoxSubstrate.setPmppFl2(extendArgFromCamline.getPmppFl2());
woPackagingBoxSubstrate.setTcellFl1(extendArgFromCamline.getTcellFl1());
woPackagingBoxSubstrate.setTcellFl2(extendArgFromCamline.getTcellFl2());
woPackagingBoxSubstrate.setTmonicellFl1(extendArgFromCamline.getTmonicellFl1());
woPackagingBoxSubstrate.setTmonicellFl2(extendArgFromCamline.getTmonicellFl2());
woPackagingBoxSubstrate.setUmppFl1(extendArgFromCamline.getUmppFl1());
woPackagingBoxSubstrate.setUmppFl2(extendArgFromCamline.getUmppFl2());
woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl1());
woPackagingBoxSubstrate.setUocFl1(extendArgFromCamline.getUocFl2());
substrateServiceBiz.insert(woPackagingBoxSubstrate);
//=============== MES 业务 结束 =================
//三. 当MES完成任务后，把MesToPlc.SubArrivedFinish变量置为true，告诉plc，我操作完成了
write(S7Client.S7_KUKA,Step1Mes2PlcVar.SubArrivedFinish,true);
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
Integer subArrived2 = waitingForTarget(Step1Plc2MesVar.SubArrivedToMes, false);
if(subArrived2 != 1){
logger.info("失败"+" --- "+"MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
}
write(S7Client.S7_KUKA,Step1Mes2PlcVar.SubArrivedFinish,false);
}
},1,1, TimeUnit.SECONDS);
kukaStep2.scheduleAtFixedRate(new Runnable() {
@Override
public void run() {
//调度开始
Integer shelfIsFull = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, true);
if(shelfIsFull != 1){
logger.info("失败"+" --- "+"MES监听 Step2Plc2MesVar.ShelfIsFull 是否 等于 1 失败");
}
//一. 从plc 中获取 subIdList 和 lineNum
String[] subIdList = (String[])read(S7Client.S7_KUKA,Step2Plc2MesVar.SubIdList);
// Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step2Plc2MesVar.LineNum);
logger.info("获取到基板列表："+ Arrays.toString(subIdList));
//二. MES 业务
//=============== MES 业务 开始 =================
//1.MES 生成BoxId
if(subIdList.length<=0){
logger.info("失败"+" --- "+"从plc里面获取到的基板列表 为空");
}
WoPackagingBoxSubstrate bySubId = substrateServiceBiz.getBySubId(subIdList[0]);
String boxId = getBoxId(bySubId.getSapMaterial());
logger.info("mes 生成的boxId :"+ boxId);
//2. 依次update 基板表，把boxId 赋予这些基板
for(int i=0;i<subIdList.length;i++){
substrateServiceBiz.updatePackagingBoxIdByWoSubstrateId(boxId,subIdList[i]);
}
//3.去camline数据库 查询此基板ID 对应的订单
String orderNameBySubId = service.getOrderNameBySubId(subIdList[0]);
//4. box信息录入到box表
WoPackagingBox woPackagingBox = new WoPackagingBox();
woPackagingBox.setBoxNo(boxId);
woPackagingBox.setPackagingTime(LocalDateTime.now());
woPackagingBox.setPowerLevel(bySubId.getPowerLevel());
woPackagingBox.setLineBody(bySubId.getLineBody());
woPackagingBox.setSapMaterial(bySubId.getSapMaterial());
woPackagingBox.setOrderNum(orderNameBySubId);
//1-手动模式，2-自动模式
woPackagingBox.setModel(2);
boxServiceBiz.insert(woPackagingBox);
//=============== MES 业务 结束 =================
//三. 把生成的BoxId 告诉kuka
write(S7Client.S7_KUKA,Step2Mes2PlcVar.BoxId,boxId);
//四. 当MES完成任务后，把MesToPlc.ShelfIsFullFinish变量置为true，告诉plc，我操作完成了
write(S7Client.S7_KUKA,Step2Mes2PlcVar.ShelfIsFullFinish,true);
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
Integer subArrived2 = waitingForTarget(Step2Plc2MesVar.ShelfIsFull, false);
if(subArrived2 != 1){
logger.info("失败"+" --- "+"步骤1. MES监听 Step1Plc2MesVar.SubArrivedToMes 是否 等于 1 失败");
}
write(S7Client.S7_KUKA,Step2Mes2PlcVar.ShelfIsFullFinish,false);
}
},1,1, TimeUnit.SECONDS);
kukaStep3.scheduleAtFixedRate(new Runnable() {
@Override
public void run() {
//调度开始
Integer shelfIsFull = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, true);
if(shelfIsFull != 1){
logger.info("失败"+" --- "+"MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
}
//一. 从plc 中获取 subIdList 和 lineNum
String boxId = (String)read(S7Client.S7_KUKA,Step3Plc2MesVar.BoxId);
Integer lineNum = (Integer) read(S7Client.S7_KUKA,Step3Plc2MesVar.LineNum);
logger.info("到达站台的boxId :"+boxId);
//二. MES 业务
//=============== MES 业务 开始 =================
//1. box信息录入到box表
boxServiceBiz.updateIsArrivedByBoxNo(1,boxId);
//=============== MES 业务 结束 =================
//四. 当MES完成任务后，把MesToPlc.ShelfIsFullArrivedFinish变量置为true，告诉plc，我操作完成了
write(S7Client.S7_KUKA,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,true);
//四. mes 监控 到PlcToMes.SubArrived==false，就把MesToPlc.SubArrivedFinish置为false
Integer subArrived2 = waitingForTarget(Step3Plc2MesVar.ShelfIsFullArrived, false);
if(subArrived2 != 1){
logger.info("失败"+" --- "+"步骤1. MES监听 Step3Plc2MesVar.ShelfIsFullArrived 是否 等于 1 失败");
}
write(S7Client.S7_KUKA,Step3Mes2PlcVar.ShelfIsFullArrivedFinish,false);
}
},1,1, TimeUnit.SECONDS);
commit for pull
2023-02-22 20:48:15 +08:00
}
/**
*
* arg:
* Step1Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step1Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_KUKA,var);
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Exception e){
logger.info("S7 数据采集 异常。");
res = 2;
break;
}
}
return res;
}
/**
*
* arg:
* Step2Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step2Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_KUKA,var);
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Exception e){
logger.info("S7 数据采集 异常。");
res = 2;
break;
}
}
return res;
}
/**
*
* arg:
* Step3Plc2MesVar 参数类型
* targetValue 目的值
* return:
* 2 s7 访问异常;
* 1 成功;
* */
private Integer waitingForTarget(Step3Plc2MesVar var, Boolean targetValue) {
Integer res = 0;
while (true){
try {
Boolean now = (Boolean) read(S7Client.S7_KUKA,var);
if(targetValue.equals(now)){
res = 1;
break;
}
Thread.sleep(200);
}catch (Exception e){
logger.info("S7 数据采集 异常。");
res = 2;
break;
}
}
return res;
}
}
Reference in New Issue Copy Permalink